Kubota SSV65 Operator'S Manual Download

Page: 111 / 125

TROUBLESHOOTING

Hydraulic
System

Lift arms, bucket,
drive unit power is
too low.

Hydraulic oil level too low

* Add oil.

Leakages of hoses and / or
joints

* Replace hose or joint.

Armrest is in "Raised" position.
Operator is not in the operator's
seat.
Hydraulic unlock switch is not
pressed.

* Lower the armrests.
* Sit in the operator's seat.

* Press the hydraulic unlock switch.

Drive
System

Deviation of drive
direction

Drive chain tension too loose or
too tight

* Adjust accordingly.

Electric
system

" " mark appears
in the instrument
panel.

Electric system is
malfunctioning.

* Check the error code number of next page and
contact your local dealer.

Trouble

Cause

Countermeasure

Summary of Contents for SSV65

Page 1: ...UBOTA MALAYSIA SDN BHD No 3 Jalan Sepadu 25 123 Taman Perindustrian Axis Seksyen 25 40400 Shah Alam Selan or Darul Ehsan Malaysia Telephone 60 3 736 1388 Philippines KUBOTA PHILIPPINES INC 232 Quirino...

Page 2: ...tute for Standardization Diesel Oxidation Catalyst Diesel Particulate Filter Exhaust Gas Re circulation European Standard Falling Objects Protective Structure International Organization for Standardiz...

Page 3: ...emperature Hydraulic Lock Hydraulic Unlock AUX Hydraulics High Flow AUX Hold AUX Electrical Power Fuel Diesel Fuel Fast Speed Indicator Slow Speed Indicator Battery Charge DPF Standby Regeneration Eng...

Page 4: ...t will give you long satisfactory service To obtain the best use of your machine please read this manual carefully It will help you become familiar with the operation of the machine and contains many...

Page 5: ...er Switch 13 Ride Control KSR Switch Option 13 Hydraulic Quick Hitch Switch Option 14 Hydraulic Bucket Positioning Switch Option 14 Wiper Washer Switch Closed cab model 14 Four way Flasher Turn Signal...

Page 6: ...HE MACHINE 31 RUNNING IN OF THE MACHINE 31 Do not Work with Full Engine Rpm s or Full Loads during the First 50 Working Hours 31 Oil Change in the Run in Stage 31 STARTING 31 Adjusting the Operator s...

Page 7: ...Checking Hydraulic Oil Level 57 Lubrication Points 58 Checking Radiator Oil Cooler and Fuel Cooler 58 Checking and Cleaning Engine and Electrical Wiring 58 Checking V belt 59 Washing Whole Machine 59...

Page 8: ...ance 77 EVERY 1500 SERVICE HOURS 77 Checking Injector Tip 77 Replacing Oil Separator Element 77 Checking PCV Positive Crankcase Ventilation Valve 77 Checking EGR Cooler 77 EVERY 2000 SERVICE HOURS 77...

Page 9: ...gas 80 OTHER ADJUSTMENTS AND REPLACEMENTS 81 PURGING OF THE FUEL SYSTEM 81 TIRES 81 Handling Tires 81 Checking of Tires 81 Changing Tires 81 Mounting Tires 81 FUSES 81 Replacing Fuses 81 Fuse Capacit...

Page 10: ......

Page 11: ...lling bending grinding or cutting as this may weaken the structure If any component is damaged replace it Do not attempt repairs If the ROPS is loosened or removed for any reason make sure all parts a...

Page 12: ...ents particularly those utilizing the quick hitch are securely mounted Use only KUBOTA authorized attachments 1 Mount and dismount the machine safely Always face the machine Always use handrails and a...

Page 13: ...oing at all times Watch for and avoid obstacles Remain alert for trees wires and other obstructions 16 Avoid any sudden movements while moving and operating the machine such as stopping starting or tu...

Page 14: ...n obstruction 28 The machine is NOT designed for operation with hanging loads and has no safety features for such circumstances Never operate in conjunction with a crane or other such device which cou...

Page 15: ...g slowly so that oil will not squirt out 1 Before working on the engine the exhaust system the radiator and the hydraulic system let the machine cool down sufficiently 2 Turn off the engine at all tim...

Page 16: ...suitable blocking before working underneath For your safety do not work under any hydraulically supported devices They can settle suddenly leak down or be accidentally lowered 17 Always attach a DO NO...

Page 17: ...ble 25 Make sure the raised lift arms are properly and securely blocked A Make sure the lift arm stopper is properly engaged before performing any work beneath raised lift arms Never attempt to do any...

Page 18: ...f high temperatures is the engine and exhaust system The electrical system if damaged or incorrectly maintained can be a source of arcing or sparks The following fire prevention guidelines will help t...

Page 19: ...g a funnel or other device Dispose of waste material properly to avoid pollution and contamination of the environment A Consult local regulations and codes when disposing of oil fuel engine coolant re...

Page 20: ...SAFE OPERATION 10 6 DANGER WARNING AND CAUTION LABELS...

Page 21: ...11 SAFE OPERATION...

Page 22: ...SAFE OPERATION 12...

Page 23: ...13 SAFE OPERATION...

Page 24: ...SAFE OPERATION 14...

Page 25: ...15 SAFE OPERATION...

Page 26: ...danger warning and caution labels with new labels from your KUBOTA dealer 4 If a component with danger warning and caution label s affixed is replaced with new part make sure new label s is are attach...

Page 27: ...the product has not been handled according to the instruction given in the Operator s Manual even it is within the warranty period The Product s described in this Operator s Manual are designed and ma...

Page 28: ...DEALER SERVICE 2 1 Engine serial No...

Page 29: ...2615 3331 Engine power SAE J1995 gross kW Hp 47 7 64 0 55 4 74 3 SAE J1349 net kW Hp 45 7 61 3 53 4 71 6 Rated speed rpm 2700 2600 Low idling speed rpm 1250 1250 Performance Rated operating capacity...

Page 30: ...MACHINE PARTS DEPICTED CONTENTS 1 Bucket 2 Tilt cylinder 3 Armrest 4 Front working light 5 Cab Open cab Closed cab 6 AUX supply port 7 Lift arm stopper 8 Fuel tank cap 9 Lift arm cylinder 10 Rear wor...

Page 31: ...ld switch Left 8 AUX hold switch Right 9 Float switch 12 Hydraulic quick hitch switch Option 13 Hydraulic bucket positioning switch Option 14 Wiper washer switch Closed cab model only 15 Four way flas...

Page 32: ...L ELEMENTS B Control Pedals Levers and Electrical Outlet DEPICTED CONTENTS 1 Left control traveling lever 2 Right control front operating lever 3 Armrest 4 Seat 5 Engine speed control dial 6 Accelerat...

Page 33: ...ide control KSR lamp 6 AUX electrical mode change lamp 7 Hydraulic oil temperature warning lamp 8 Glow plug lamp 9 Floating lamp 10 DPF regeneration indicator 11 Engine oil pressure warning lamp 12 Ba...

Page 34: ...th A Do not operate the left control traveling lever immediately after the hydraulic unlock switch is unlocked Parking brake is still engaged for a short time The hydraulic unlock switch enables the h...

Page 35: ...m has been locked the travel system is locked and the parking brake engages BAUX Port Switch This switch is used to enable the AUX port Press the switch once and the AUX port is unlocked and the mark...

Page 36: ...h one time On the instrument panel the symbol will blink 2 To turn OFF the AUX Hydraulic High flow port press the side of the AUX port switch again to deactivate BWorking Light Switch This switch is o...

Page 37: ...travel speed changes from high to low speed The symbol goes out A When activating the travel speed switch it must be pressed completely The switch is operative only when the travel system is unlocked...

Page 38: ...lectrical power to attachments Press the AUX electrical mode change switch and the AUX electrical mode change function will be on The AUX electrical mode change lamp and a lamp on that switch will lig...

Page 39: ...the right control lever backward BStarter Switch A STOP The key can be inserted at the STOP position A RUN Turn the key one click from the STOP position to the RUN position All the circuitry gets ene...

Page 40: ...cab model To start the wiper press the upper side of the switch when the starter key is in RUN position Press further and hold for washer fluid To stop the wiper press the lower side of the switch A D...

Page 41: ...d personal injury or death A Before adding fuel be sure to stop the engine A Be sure to keep open flame away from the machine Otherwise a fire may result With the starter key at the RUN position the f...

Page 42: ...oolant temperature is indicated If engine coolant rises above a specified temperature level the indicator starts blinking and the buzzer beeps once for advance warning If the coolant temperature furth...

Page 43: ...p lights up consult your local KUBOTA dealer immediately BGlow Plug Lamp The glow plug lamp is displayed when the starter key is turned to the RUN position but the engine requires preheating Wait unti...

Page 44: ...g and the buzzer beeps once for advance warning If the hydraulic oil temperature further rises to critical level the blinking intervals becomes shorter and the buzzer keeps on beeping and the engine r...

Page 45: ...lights up and starts blinking In such case rev up the engine until this lamp goes out the regeneration will automatically start BAir Cleaning Warning Indicator If the air cleaner is clogged the air cl...

Page 46: ...e engine idling unnecessarily If you leave the machine with the engine running to protect the DPF the engine can stop automatically C DPF regeneration system On the Kubota SSL the ECU prompts DPF rege...

Page 47: ...he right armrest Make sure that the hydraulic lock lamp on the instrument panel lights up 12 Move the right control front operating lever and make sure that the lift arms and bucket do not get activat...

Page 48: ...gine and set the parking brake switch to the parked position 7 Slowly raise the lift arms to the maximum height and stop the engine Operator must stay in the operator seat with the seat belt fastened...

Page 49: ...a between cab door and cab frame Otherwise the operator risks serious injuries by pinching or crushing A Other persons should stay away when opening the cab door C To open the cab door from outside fo...

Page 50: ...tently falling C To close the cab door from inside follow the steps below 1 Before closing unlock in place by moving both lock pins to inside 2 Hold the handles tightly with both hands Push the lock l...

Page 51: ...ow Air flow in the cab and fresh air flow into the cab is shown in the below figure Adjust the nine air outlet ports to obtain the desired air flow Front air outlet port Rear air outlet port Rear air...

Page 52: ...injury They may also cause engine failure by serious damage A Scratches cracks or swelling in air conditioner hoses A Water leaks at joints or connecting points A Missing or damaged air conditioner h...

Page 53: ...the temperature control lever at the COOL rightmost position Otherwise hot air will raise the temperature in the cab C Dehumidifying heating 1 Press and turn on the air conditioner switch 2 Turn on th...

Page 54: ...ot start in 10 sec please wait 20 sec or more before attempting to restart STARTING THE ENGINE To avoid personal injury or death A The operator should not depend solely on the warning lamps but should...

Page 55: ...d and must be connected to another battery with jumper cable be sure to use a 12V battery Never use any 24V batteries BCheckpoints after Starting the Engine After starting the engine but before starti...

Page 56: ...ARTING WITH AN AUXILIARY BATTERY To avoid personal injury or death A Battery gases can explode Do not smoke and keep sparks and flames away A Do not start the engine with an auxiliary battery if machi...

Page 57: ...lds A Start the machine only from the operator s seat Never short across the starter terminals or across the batteries Shorting could damage the electrical system by bypassing the engine neutral start...

Page 58: ...2 The seat belt reels itself and gets retracted to the left side BArmrest Move the armrests to the RAISED position to lock out the hydraulic and electric systems A When the armrests are moved to the R...

Page 59: ...ng lever backward A When the machine begins to travel BACKWARD the back up alarm starts sounding TURNING To avoid personal injury or death A Before changing direction beware of people in the work area...

Page 60: ...ther place the lift arms control in neutral or input full raise control and lift arms lowering will cease OPERATION OF THE BUCKET C To roll bucket back Tilt the right control front operating lever to...

Page 61: ...s connecting the attachment to the vehicle are long enough A Otherwise the couplers could be damaged due to frequent side loading and tension during use C Disconnecting 1 Push the quick couplers tight...

Page 62: ...hment in the High Flow model Otherwise the attachment may be damaged A In the High Flow mode use side A of the AUX port variable switch to operate attachment and High Flow oil passes through the male...

Page 63: ...is in RUN position C Operation Press the numbered electrical control switch on the left or right lever that corresponds with the desired valve function to be powered at 12V C 14 pin coupler harness c...

Page 64: ...e handling the control lever you should set the quick hitch lever to the UNLOCKED position and the parking brake switch to the parked position ensuring the lift arm is lowered and all control levers a...

Page 65: ...hments visually inspect for broken or damaged pins If broken or damaged pins are found replace before using Use of broken pins may result in detachment or deformation causing loss of performance perso...

Page 66: ...hine squarely in front of the attachment and tilt the quick hitch forward with the tilt cylinders 3 Ease the quick hitch mounting plate into the saddle of the attachment 4 Roll the quick hitch back us...

Page 67: ...tion that the lock pins protrude through the slot 8 When attaching different attachments visually inspect for broken or damaged pins If broken or damaged pins are found replace before using Use of bro...

Page 68: ...them with the bucket in the lowered position Approach obstacles so that lined up with the center of the tires BPrecaution When Traveling in High Speed A Whenever traveling over uneven ground surfaces...

Page 69: ...lision with other vehicles A Always push the parking brake switch and raise the armrests to the RAISED position and stop the engine before leaving the operator s seat A Never leave the machine running...

Page 70: ...onmental conditions that exceed the manufacturer s specifications A Load disengagement can cause severe injury or death The use of a hook with a safety latch does not preclude inadvertent detachment o...

Page 71: ...e below steps 1 Use a truck and trailer with sufficient size and weight capacity to transport the machine with attachment Use of truck or trailer with an underrated capacity can cause unpredictable ha...

Page 72: ...own for securement of the machine Use two separate straps or chains as shown below and secure the attachment with a separate strap or chain Consult your government transportation laws and regulations...

Page 73: ...each side of the lift arms or front tie down point of machine A TOWING AN INOPERABLE MACHINE To avoid personal injury or death A Do not tow machine without disengaging hydraulic drive system otherwis...

Page 74: ...56 change every 2 years 78 2 Fuel check Daily check every 10 hrs 56 3 Engine oil check Daily check every 10 hrs 57 change every 250 hrs 71 4 Hydraulic oil check Daily check every 10 hrs 57 change ever...

Page 75: ...r check every 1500 hrs 77 3 37 EGR system check every 3000 hrs 77 3 38 Turbo charger check every 3000 hrs 77 3 39 DPF clean every 3000 hrs 77 3 40 Exhaust manifold crack gas leakage and mounting screw...

Page 76: ...EPA non road emission regulation As the engine owner you are responsible for the performance of the required maintenance on the engine according to the above instruction Please see the Warranty State...

Page 77: ...rear door by hand remove the pin from the LOCKED position and insert it into ORIGINAL position 2 Close the rear door firmly until the lever is fully returned BRear Upper Cover To avoid personal injur...

Page 78: ...may cause the machine to move and cause personal injury or death Place the machine on a firm flat and level surface lower the lift arms sufficiently and tilt down the cab A Do not enter beneath the m...

Page 79: ...ng the cab A When tilting up the CAB use the stopper lock not to be released the stopper suddenly A Do not enter beneath the cab while raising or lowering the cab A More than one person may be needed...

Page 80: ...opper lock to the lock position C Lowering Tilt down 1 Set the stopper lock to the release position 2 Support the cab and release the stopper 3 Lower the cab slowly all the way down 4 Tighten the lock...

Page 81: ...the bottom plate making sure to stay clear and not wonder it incase it falls suddenly 1 Tilt the CAB 2 Open the rear door 3 Open the plates of the bottom of the main frame 4 Discharge mud on the main...

Page 82: ...ed mixing ratio up to the full level A Do not fill the recovery tank over the FULL marking A Do not fill with dirty or salty water BChecking Fuel Level To avoid personal injury or death A Stop the eng...

Page 83: ...that the oil level lies between the two notches If the level is too low add new oil to the prescribed level at the oil filling port BChecking Hydraulic Oil Level To avoid personal injury or death A St...

Page 84: ...prevent overheating the radiator oil cooler and fuel cooler fins must be kept clean allowing air to flow freely through the cooling elements A Pressure of compressed air must be under 205 kPa 2 1 kgf...

Page 85: ...is operated with clogged grills the temperature in the machine becomes higher That will shorten the service life of the machine parts BDraining Water Separator Checking and Draining Water and dirt con...

Page 86: ...s not function properly Accordingly its element s service life will get shorter BChecking Air Cleaner Warning Indicator If the air cleaner is clogged the air cleaner warning indicator on the instrumen...

Page 87: ...ever remove the vent caps while the engine is running A Keep electrolyte away from eyes hands and clothes If you are spattered with it wash it away completely with water immediately and get medical at...

Page 88: ...ime When using a boost charged battery it is necessary to recharge the battery as early as possible Failure to do this will shorten the battery s service life 3 The battery is charged if the indicator...

Page 89: ...blowing up the tire away from it C Tire pressure 1 Insufficient tire pressure Too small an amount of air in the tire can cause it to have excessive slack which makes for faster wearing down of the tr...

Page 90: ...the engine and remove the key A Do not smoke during inspection 1 Open the rear door The water drain hose storage location is at the bottom of the fuel tank 2 Remove the drain cap from the water drain...

Page 91: ...ement A Should the machine be used in extremely dusty areas the air cleaner element must be inspected and cleaned more frequently than in the specified maintenance periods A The air cleaner has a dry...

Page 92: ...PF to become clogged in a shorter amount of time than expected If this happens the normal cleaning interval for the DPF 3000 hours can t be followed A Do not tap clean the element The element may get...

Page 93: ...A Do not use gasoline thinner or similar chemicals to clean the filter as damage to the filter may occur It may also cause an unpleasant odor in the Cab when the system is used next BCleaning Recircu...

Page 94: ...long enough for the radiator coolant to cool down Check the water hoses for proper connection This check should be carried out every 250 hours or every 6 months whichever comes first 1 Should the hose...

Page 95: ...eak or jump off the indicator light for battery charge will light up Stop the engine and remove the key immediately C Checking and adjustment of the air conditioner belt tension Closed cab model 1 Pre...

Page 96: ...ipping of machine or its components is possible A DO NOT work under a vehicle supported by jack stands only Park machine on a level surface Block wheels Support machine with safety stands A Failure to...

Page 97: ...be followed A Use KUBOTA genuine inner and outer element A Do not blow air to clean the case inside It allows dust come into the inner element A Clean up the case inside with clean wet cloth After cl...

Page 98: ...5 Oil the O ring of the new oil filter cartridge lightly Then tighten the oil filter cartridge by hand 6 Return the oil drain hose to the storage location attach the under cover and retighten the bolt...

Page 99: ...ng efficiency of the DPF 3000 hours will be reduced and the DPF longevity will be shorter than expected BChanging Chain Case Oil To avoid personal injury or death A Raise the lift arms and install the...

Page 100: ...Remove the breather filter and replace with the new one 4 Tighten the cap of the filter cover BReplacing Hydraulic Oil Filter First filter change 50 hours 1 Raise the cab See Tilting the CAB in OPENI...

Page 101: ...all 50 250 and 500 hour servicing at the same time BHydraulic Oil Change Including Replacing Suction Filter in the Hydraulic Tank and Return Filter To avoid personal injury or death A Wait long enough...

Page 102: ...fter 1000 operating hours in the operator s manual is based on normal work Following inspection measures are valid when hydraulic hammers are used 1 Changing and filling up of hydraulic oil 1 The hydr...

Page 103: ...local KUBOTA Dealer for this service EVERY 2000 SERVICE HOURS Do all 50 250 500 and 1000 hour servicing at the same time BChecking the Alternator and Starter Motor A Contact your KUBOTA dealer for det...

Page 104: ...BChecking EGR Piping for Gas Leak Consult your local KUBOTA Dealer for this service BIENNIAL SERVICING BChanging Radiator Coolant To avoid personal injury or death A When using anti freeze use protect...

Page 105: ...n the anti freeze is mixed with water the anti freeze mixing ratio must be less than 50 A Tighten the radiator cap properly If the cap is loose or not properly fitted overheating of the engine can res...

Page 106: ...l KUBOTA Dealer for this service BReplacement of Boost Sensor Pressure Rubber Piping Consult your local KUBOTA Dealer for this service BReplacement of EGR Cooler Hose Consult your local KUBOTA Dealer...

Page 107: ...raising the tire block up the chassis for safety A Before adding air have the tire correctly installed on the machine or put the tire in a retaining device tire inflation cage Explosive separation of...

Page 108: ...r 15A 2 Alternator 5A 16 Meter B 5A 3 Control elements 5A 17 Arm harness 20A 4 Fuel pump 5A 18 electrical outlet 15A 5 CRS ECU AC 5A 19 Attachments 1 20A 6 ECU main power 30A 20 Rear work lights 15A 7...

Page 109: ...the negative cord of the battery 2 Remove the slow blow fuse case 3 Open the slow blow fuse case cap and cover then remove the bolts and draw out the bolted slow blow fuse 1 Slow blow fuse 1 Slow blo...

Page 110: ...battery Insufficient engine power Low fuel level Check fuel and add if necessary Clogged air cleaner Clean the air cleaner element Engine suddenly stops Low fuel level Check fuel and add if necessary...

Page 111: ...perator s seat Hydraulic unlock switch is not pressed Lower the armrests Sit in the operator s seat Press the hydraulic unlock switch Drive System Deviation of drive direction Drive chain tension too...

Page 112: ...s other functions are still operative The machine is operative at the idling rpm Move the machine to a place suited for repair Immediately contact your local dealer E 010 High speed switching system T...

Page 113: ...e traveling speed is kept low speed Immediately contact your local dealer E 026 CRS CAN communication Immediately contact your local dealer E 027 Solenoid for the ride control is broken or short circu...

Page 114: ...contact your local dealer E 9004 Requirement for DPF replacement DPF must be replaced Immediately contact your local dealer E 9006 Requirement for DPF regeneration DPF must be regenerated but unable t...

Page 115: ...stem Immediately contact your local dealer E 9114 Pre overheat For correction refer to the Coolant Temperature Gauge section page 16 Stop the engine and check the grill or oil cooler is clogged E 9115...

Page 116: ...y contact your local dealer E 9211 DOC response is unusual Immediately contact your local dealer E 9212 DPF regeneration timeout Immediately contact your local dealer E 9213 DPF regeneration Error Wat...

Page 117: ...clogged Check to see if any air intake hose is disconnected and if the air cleaner element is clogged If this error code number still appears immediately contact your local dealer E 9308 Engine exhaus...

Page 118: ...t completely and clean the inside of the radiator then fill with the water and anti freeze mixture A The anti freeze acts as an anti corrosive it is not necessary to add an additive to the water and a...

Page 119: ...nge and grease the machine 3 Heavily grease the visible section of the cylinder rods 4 Remove the battery and store indoors 5 If it is expected that the temperature will sink below the 0 add anti free...

Page 120: ...lace them When replacing the hydraulic hoses change their O rings and sealings with new ones For replacement of the important parts contact your KUBOTA dealer A At the following periodic inspections c...

Page 121: ...mula 40 SAE 50 Shell Rimula 50 All Season engine oil Multi purpose Shell Rotella T15W 40 Gear oil In winter or by low temperatures SAE 75 Mobilube HD Plus 80W 90 MIL L 2105C Shell Oil S8643 SAE 80 MIL...

Page 122: ...olatility for engines in industrial and heavy mobile service SAE J313 JUN87 A Indicated capacities of water and oil are manufacture s estimate A If you use different fuel or engine oil the cleaning ef...

Page 123: ...owner is advised to check applicable local and federal emission regulations and comply with all of them 2 BDF may cause restricted or clogged fuel filters during cold weather conditions resulting in...

Page 124: ...onth and B5 longer than 3 months 2 When using B6 through B20 and storing the machine longer than 1 month drain the fuel from the tanks and replace with light mineral oil diesel fuel Subsequently run t...

Page 125: ...et mm 2700 2920 C Length w bucket on ground mm 3439 3660 D Height to top of cab mm 2029 2065 E Bucket hinge pin height at max lift mm 3085 3258 F Rollback angle at carry position degree 27 27 G Reach...

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