1-S7
G2160, WSM
ENGINE
Timing Gear
W1013874
Piston • Piston Ring
W1016812
Connecting Rod
W1016985
Item
Factory Specification
Allowable Limit
Timing Gear Backlash
Crank Gear- Idle Gear
Idle Gear-Cam Gear
Idle Gear-Injection Pump Gear
Crank Gear-Oil Pump Drive Gear
0.043 to 0.124 mm
0.00169 to 0.00488 in.
0.047 to 0.123 mm
0.00185 to 0.00484 in.
0.041 to 0.124 mm
0.00161 to 0.00488 in.
0.041 to 0.123 mm
0.00161 to 0.00484 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
Clearance between Idle Gear Shaft and Idle Gear Bushing
Idle Gear Shaft O.D.
Idle Gear Bushing I.D.
0.020 to 0.084 mm
0.00079 to 0.00331 in.
19.967 to 19.980 mm
0.78610 to 0.78661 in.
20.000 to 20.051 mm
0.78740 to 0.78941 in.
0.10 mm
0.0039 in.
–
–
Idle Gear Side Clearance
0.20 to 0.51 mm
0.0079 to 0.0201 in.
0.60 mm
0.0236 in.
Piston Pin Bore I.D.
20.000 to 20.013 mm
0.78740 to 0.78791 in.
20.05 mm
0.7894 in.
Piston Ring Clearance
Second Ring
0.090 to 0.120 mm
0.00354 to 0.00472 in.
0.15 mm
0.0059 in.
Oil Ring
0.04 to 0.08 mm
0.0016 to 0.0031 in.
0.15 mm
0.0059 in.
Piston Ring Gap
Top Ring
Oil Ring
0.15 to 0.30 mm
0.0059 to 0.0118 in.
1.25 mm
0.0492 in.
Second Ring
0.30 to 0.45 mm
0.0118 to 0.0177 in.
1.25 mm
0.0492 in.
Oversize of Piston Rings
+0.25 mm
+0.0098 in.
–
Connecting Rod Alignment
–
0.05 mm
0.0020 in.
Clearance between Piston Pin and Small End Bushing
Piston Pin O.D.
Small End Bushing I.D.
0.014 to 0.038 mm
0.00055 to 0.00150 in.
20.002 to 20.011 mm
0.78748 to 0.78783 in.
20.025 to 20.040 mm
0.78839 to 0.78897 in.
0.10 mm
0.0039 in.
–
–
KiSC issued 11, 2006 A
Summary of Contents for G2160
Page 1: ...WORKSHOP MANUAL G2160 G2160 R48S G2460G TRACTOR KiSC issued 11 2006 A...
Page 7: ...5 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 8: ...6 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 9: ...7 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 12: ...10 G2160 WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 13: ...G GENERAL KiSC issued 11 2006 A...
Page 59: ...1 ENGINE KiSC issued 11 2006 A...
Page 115: ...2 TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 124: ...2 S2 G2160 WSM TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 125: ...2 S3 G2160 WSM TRANSMISSION AND REAR AXLE 2 TRANSMISSION KiSC issued 11 2006 A...
Page 148: ...3 BRAKE KiSC issued 11 2006 A...
Page 157: ...4 FRONT AXLE KiSC issued 11 2006 A...
Page 164: ...5 STEERING KiSC issued 11 2006 A...
Page 175: ...5 S3 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 176: ...5 S4 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 177: ...5 S5 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 179: ...5 S7 G2160 WSM STEERING 2 Error code 03 3 Error code 05 KiSC issued 11 2006 A...
Page 180: ...5 S8 G2160 WSM STEERING 4 Error code 06 5 Error code 11 KiSC issued 11 2006 A...
Page 181: ...5 S9 G2160 WSM STEERING 6 Error code 12 and 13 7 Error code 15 KiSC issued 11 2006 A...
Page 182: ...5 S10 G2160 WSM STEERING 8 Error code 17 9 Error code 19 and 22 KiSC issued 11 2006 A...
Page 183: ...5 S11 G2160 WSM STEERING 10 Error code 23 KiSC issued 11 2006 A...
Page 184: ...5 S12 G2160 WSM STEERING 11 Error code 32 12 Error code 34 KiSC issued 11 2006 A...
Page 185: ...5 S13 G2160 WSM STEERING 13 Error code 35 KiSC issued 11 2006 A...
Page 205: ...6 HYDRAULIC SYSTEM KiSC issued 11 2006 A...
Page 220: ...7 PTO SYSTEM KiSC issued 11 2006 A...
Page 222: ...7 S1 G2160 WSM PTO SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 228: ...8 ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 231: ...8 M2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 232: ...8 M3 G2160 WSM ELECTRICAL SYSTEM 2 WIRING DIAGRAM without KRA system KiSC issued 11 2006 A...
Page 233: ...8 M4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 241: ...8 S1 G2160 WSM ELECTRICAL SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 242: ...8 S2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 243: ...8 S3 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 244: ...8 S4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 245: ...8 S5 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 246: ...8 S6 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 247: ...8 S7 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 248: ...8 S8 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 272: ...9 MOWER KiSC issued 11 2006 A...
Page 274: ...9 S1 G2160 WSM MOWER 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 289: ...P G2460G Supplement Printed in Japan 2001 02 S EI EI e 97897 15041 KiSC issued 11 2006 A...
Page 296: ...P 5 G2460G WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 343: ...P8 M2 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 344: ...P8 M3 G2460G WSM ELECTRICAL SYSTEM 2 ELECTRICAL CIRCUIT KiSC issued 11 2006 A...
Page 345: ...P8 M4 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 353: ...Q3 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 354: ...Q4 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 355: ...Q5 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 358: ...Q8 G2160 R48S WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 377: ...Q6 S2 G2160 R48S WSM HYDRAULIC SYSTEM 2 SERVICING 1 Troubleshooting KiSC issued 11 2006 A...
Page 384: ...Q8 M2 G2160 R48S WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...