2-S25
G2160, WSM
TRANSMISSION AND REAR AXLE
Backlash between Differential Pinion and Differential Side Gear
1. Set a dial gauge (lever type) on a tooth of the differential pinion.
2. Fix the differential side gear, and move the differential pinion to
measure the backlash.
3. If the measurement exceeds the factory specification, adjust with
the differential side gears shims.
(Reference)
• Thickness of differential side shims :
0.8 mm (0.031 in.), (Part No. : 37410-56920)
1.0 mm (0.039 in.), (Part No. : 37410-56930)
1.2 mm (0.047 in.), (Part No. : 37410-56940)
• Thickness of differential Pinion shims:
3.3 mm (0.130 in.), (Part No.: K2561-16060)
3.5 mm (0.138 in.), (Part No.: K2561-16050)
3.7 mm (0.146 in.), (Part No.: K2561-16070)
3.9 mm (0.154 in.), (Part No.: K2561-16080)
• Tooth contact : More than 35%
W1034854
Backlash between 11T Shaft Bevel Gear and 20T Bevel Gear
1. Remove the rear axle case, and place fuses between 11T shaft
bevel gear and 20T bevel gear. (Several points on the
circumferential)
2. Assemble the rear axle case, and turn the brake shaft.
3. Remove the rear axle case again, and take out the fuses.
4. Measure the thickness of fuses with an outside micrometer.
5. If the backlash is not with in the factory specification, change the
adjusting shims (1), (2).
(Reference)
• Thickness of adjusting shims (1) :
0.2 mm(0.008 in.),(Part No. : 66621-15240)
0.3 mm(0.012 in.),(Part No. : 67211-14990)
0.5 mm(0.020 in.),(Part No. : 66621-15250)
• Tooth contact : More than 35%
• Thickness of adjusting shims (2) :
0.8 mm(0.031 in.),(Part No. : 31353-43770)
1.0 mm(0.039 in.),(Part No. : 31353-43780)
1.2 mm(0.047 in.),(Part No. : 31353-43790)
• Put the thick shim (2) at the rear axle
W1035123
Backlash between
differential pinion and
differential side gear
Factory spec.
0.10 to 0.20 mm
0.004 to 0.008 in.
Backlash between 11T
shaft Bevel gear and
20T bevel gear
Factory spec.
0.10 to 0.30 mm
0.004 to 0.012 in.
(1) Shims
(2) Shims
KiSC issued 11, 2006 A
Summary of Contents for G2160
Page 1: ...WORKSHOP MANUAL G2160 G2160 R48S G2460G TRACTOR KiSC issued 11 2006 A...
Page 7: ...5 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 8: ...6 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 9: ...7 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 12: ...10 G2160 WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 13: ...G GENERAL KiSC issued 11 2006 A...
Page 59: ...1 ENGINE KiSC issued 11 2006 A...
Page 115: ...2 TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 124: ...2 S2 G2160 WSM TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 125: ...2 S3 G2160 WSM TRANSMISSION AND REAR AXLE 2 TRANSMISSION KiSC issued 11 2006 A...
Page 148: ...3 BRAKE KiSC issued 11 2006 A...
Page 157: ...4 FRONT AXLE KiSC issued 11 2006 A...
Page 164: ...5 STEERING KiSC issued 11 2006 A...
Page 175: ...5 S3 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 176: ...5 S4 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 177: ...5 S5 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 179: ...5 S7 G2160 WSM STEERING 2 Error code 03 3 Error code 05 KiSC issued 11 2006 A...
Page 180: ...5 S8 G2160 WSM STEERING 4 Error code 06 5 Error code 11 KiSC issued 11 2006 A...
Page 181: ...5 S9 G2160 WSM STEERING 6 Error code 12 and 13 7 Error code 15 KiSC issued 11 2006 A...
Page 182: ...5 S10 G2160 WSM STEERING 8 Error code 17 9 Error code 19 and 22 KiSC issued 11 2006 A...
Page 183: ...5 S11 G2160 WSM STEERING 10 Error code 23 KiSC issued 11 2006 A...
Page 184: ...5 S12 G2160 WSM STEERING 11 Error code 32 12 Error code 34 KiSC issued 11 2006 A...
Page 185: ...5 S13 G2160 WSM STEERING 13 Error code 35 KiSC issued 11 2006 A...
Page 205: ...6 HYDRAULIC SYSTEM KiSC issued 11 2006 A...
Page 220: ...7 PTO SYSTEM KiSC issued 11 2006 A...
Page 222: ...7 S1 G2160 WSM PTO SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 228: ...8 ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 231: ...8 M2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 232: ...8 M3 G2160 WSM ELECTRICAL SYSTEM 2 WIRING DIAGRAM without KRA system KiSC issued 11 2006 A...
Page 233: ...8 M4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 241: ...8 S1 G2160 WSM ELECTRICAL SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 242: ...8 S2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 243: ...8 S3 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 244: ...8 S4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 245: ...8 S5 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 246: ...8 S6 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 247: ...8 S7 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 248: ...8 S8 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 272: ...9 MOWER KiSC issued 11 2006 A...
Page 274: ...9 S1 G2160 WSM MOWER 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 289: ...P G2460G Supplement Printed in Japan 2001 02 S EI EI e 97897 15041 KiSC issued 11 2006 A...
Page 296: ...P 5 G2460G WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 343: ...P8 M2 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 344: ...P8 M3 G2460G WSM ELECTRICAL SYSTEM 2 ELECTRICAL CIRCUIT KiSC issued 11 2006 A...
Page 345: ...P8 M4 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 353: ...Q3 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 354: ...Q4 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 355: ...Q5 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 358: ...Q8 G2160 R48S WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 377: ...Q6 S2 G2160 R48S WSM HYDRAULIC SYSTEM 2 SERVICING 1 Troubleshooting KiSC issued 11 2006 A...
Page 384: ...Q8 M2 G2160 R48S WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...