1-S40
G2160, WSM
ENGINE
Clearance between Piston Ring and Piston Ring Groove
1. Clean the rings and the ring grooves, and install each ring in its
groove.
2. Measure the clearance between the ring and the groove with a
feeler gauge.
3. If the clearance exceeds the allowable limit, replace the piston
ring.
4. If the clearance still exceeds the allowable limit after replacing the
ring, replace the piston.
W11485500
Connecting Rod Alignment
NOTE
■
• Since the I.D. of the connecting rod small end bushing is the
basis of this check, check the bushing for wear beforehand.
1. Remove the crankpin bearing, and install the connecting rod cap.
2. Install the piston pin in the connecting rod.
3. Install the connecting rod on the connecting rod alignment tool
(Code No. 07909-31661).
4. Put a gauge over the piston pin, and move it against the face
plate.
5. If the gauge does not fit squarely against the face plate, measure
the space between the pin of the gauge and the face plate.
6. If the measurement exceeds the allowable limit, replace the
connecting rod.
W11499650
Clearance between
piston ring and
piston ring groove
Second ring
Factory
spec.
0.090 to 0.120 mm
0.00354 to 0.00472 in.
Allowable
limit
0.15 mm
0.0059 in.
Oil ring
Factory
spec.
0.04 to 0.08 mm
0.0016 to 0.0031 in.
Allowable
limit
0.15 mm
0.0059 in.
Space between gauge
pin and face plate
Allowable limit
0.05 mm
0.0020 in.
KiSC issued 11, 2006 A
Summary of Contents for G2160
Page 1: ...WORKSHOP MANUAL G2160 G2160 R48S G2460G TRACTOR KiSC issued 11 2006 A...
Page 7: ...5 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 8: ...6 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 9: ...7 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 12: ...10 G2160 WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 13: ...G GENERAL KiSC issued 11 2006 A...
Page 59: ...1 ENGINE KiSC issued 11 2006 A...
Page 115: ...2 TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 124: ...2 S2 G2160 WSM TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 125: ...2 S3 G2160 WSM TRANSMISSION AND REAR AXLE 2 TRANSMISSION KiSC issued 11 2006 A...
Page 148: ...3 BRAKE KiSC issued 11 2006 A...
Page 157: ...4 FRONT AXLE KiSC issued 11 2006 A...
Page 164: ...5 STEERING KiSC issued 11 2006 A...
Page 175: ...5 S3 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 176: ...5 S4 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 177: ...5 S5 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 179: ...5 S7 G2160 WSM STEERING 2 Error code 03 3 Error code 05 KiSC issued 11 2006 A...
Page 180: ...5 S8 G2160 WSM STEERING 4 Error code 06 5 Error code 11 KiSC issued 11 2006 A...
Page 181: ...5 S9 G2160 WSM STEERING 6 Error code 12 and 13 7 Error code 15 KiSC issued 11 2006 A...
Page 182: ...5 S10 G2160 WSM STEERING 8 Error code 17 9 Error code 19 and 22 KiSC issued 11 2006 A...
Page 183: ...5 S11 G2160 WSM STEERING 10 Error code 23 KiSC issued 11 2006 A...
Page 184: ...5 S12 G2160 WSM STEERING 11 Error code 32 12 Error code 34 KiSC issued 11 2006 A...
Page 185: ...5 S13 G2160 WSM STEERING 13 Error code 35 KiSC issued 11 2006 A...
Page 205: ...6 HYDRAULIC SYSTEM KiSC issued 11 2006 A...
Page 220: ...7 PTO SYSTEM KiSC issued 11 2006 A...
Page 222: ...7 S1 G2160 WSM PTO SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 228: ...8 ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 231: ...8 M2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 232: ...8 M3 G2160 WSM ELECTRICAL SYSTEM 2 WIRING DIAGRAM without KRA system KiSC issued 11 2006 A...
Page 233: ...8 M4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 241: ...8 S1 G2160 WSM ELECTRICAL SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 242: ...8 S2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 243: ...8 S3 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 244: ...8 S4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 245: ...8 S5 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 246: ...8 S6 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 247: ...8 S7 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 248: ...8 S8 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 272: ...9 MOWER KiSC issued 11 2006 A...
Page 274: ...9 S1 G2160 WSM MOWER 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 289: ...P G2460G Supplement Printed in Japan 2001 02 S EI EI e 97897 15041 KiSC issued 11 2006 A...
Page 296: ...P 5 G2460G WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 343: ...P8 M2 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 344: ...P8 M3 G2460G WSM ELECTRICAL SYSTEM 2 ELECTRICAL CIRCUIT KiSC issued 11 2006 A...
Page 345: ...P8 M4 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 353: ...Q3 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 354: ...Q4 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 355: ...Q5 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 358: ...Q8 G2160 R48S WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 377: ...Q6 S2 G2160 R48S WSM HYDRAULIC SYSTEM 2 SERVICING 1 Troubleshooting KiSC issued 11 2006 A...
Page 384: ...Q8 M2 G2160 R48S WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...