P1-S5
G2460G, WSM
ENGINE
W1012330
Symptom
Probable Cause
Solution
Reference
Page
Either Black or Dark
Gray Exhaust Gas Is
Observed
• Overload
• Low grade fuel used
• Fuel filter clogged
• Air cleaner clogged
Lessen load.
Use specified fuel.
Replace fuel filter.
Clean or replace air
cleaner element.
–
PG-2
PG-7, 10
G-21
Deficient Output
• Incorrect ignition timing
• Engine's moving parts seem to be seized.
• Improper intake or exhaust valve sealing
• Improper valve clearance
• Compression leak from cylinder
• Spark plug defective
• Excessive carbon in engine
Adjust ignition timing.
Repair or replace
engine’s moving
parts.
Repair valve seat.
Adjust valve
clearance.
Replace head gasket
and tighten cylinder
head screw and
spark plug, or check
cylinder and piston
ring.
Adjust spark plug gap
or replace spark plug.
Remove carbon.
Clean or replace air
element
P8-S3
–
1-S34
P1-S18
1-S27
1-S28
P1-S20
PG-8
PG-8
G-21
Excessive Lubricant
Oil Consumption
• Oil ring worn or stuck
• Piston ring groove worn
• Valve stem and guide worn
• Crankshaft bearing, and crank pin bearing
worn
Replace oil ring.
Replace the piston.
Replace valve stem
and guide.
Replace crankshaft
bearing and crank pin
bearing.
1-S28
1-S27
1-S22
1-S36
Water Mixed into
Lubricating Oil
• Head gasket defective
• Cylinder block or cylinder head flawed
Replace head
gasket.
Replace cylinder
block or cylinder
head.
1-S31
P1-S17
1-S31
1-S45
Low Oil Pressure
• Engine oil insufficient
• Oil strainer clogged
• Oil filter cartridge clogged
• Relief valve stuck with dirt
• Relief valve spring weaken or broken
• Excessive oil clearance of crankshaft bearing
• Excessive oil clearance of rocker arm boss
• Oil passage clogged
• Different type of oil
• Oil pump defective
Replenish engine oil.
Clean oil strainer.
Replace oil filter
cartridge.
Clean relief valve.
Replace relief valve
spring.
Replace crankshaft,
main bearings or
metals.
Replace rocker arms,
rocker arm brackets
or rocker arm shaft.
Clean oil passage.
Use specified type of
oil.
Repair or replace oil
pump.
PG-2, 4
1-S26
PG-6
–
–
1-S30
1-S21
–
PG-2
P1-S25
1-S46
KiSC issued 11, 2006 A
Summary of Contents for G2160
Page 1: ...WORKSHOP MANUAL G2160 G2160 R48S G2460G TRACTOR KiSC issued 11 2006 A...
Page 7: ...5 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 8: ...6 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 9: ...7 G2160 WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 12: ...10 G2160 WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 13: ...G GENERAL KiSC issued 11 2006 A...
Page 59: ...1 ENGINE KiSC issued 11 2006 A...
Page 115: ...2 TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 124: ...2 S2 G2160 WSM TRANSMISSION AND REAR AXLE KiSC issued 11 2006 A...
Page 125: ...2 S3 G2160 WSM TRANSMISSION AND REAR AXLE 2 TRANSMISSION KiSC issued 11 2006 A...
Page 148: ...3 BRAKE KiSC issued 11 2006 A...
Page 157: ...4 FRONT AXLE KiSC issued 11 2006 A...
Page 164: ...5 STEERING KiSC issued 11 2006 A...
Page 175: ...5 S3 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 176: ...5 S4 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 177: ...5 S5 G2160 WSM STEERING KiSC issued 11 2006 A...
Page 179: ...5 S7 G2160 WSM STEERING 2 Error code 03 3 Error code 05 KiSC issued 11 2006 A...
Page 180: ...5 S8 G2160 WSM STEERING 4 Error code 06 5 Error code 11 KiSC issued 11 2006 A...
Page 181: ...5 S9 G2160 WSM STEERING 6 Error code 12 and 13 7 Error code 15 KiSC issued 11 2006 A...
Page 182: ...5 S10 G2160 WSM STEERING 8 Error code 17 9 Error code 19 and 22 KiSC issued 11 2006 A...
Page 183: ...5 S11 G2160 WSM STEERING 10 Error code 23 KiSC issued 11 2006 A...
Page 184: ...5 S12 G2160 WSM STEERING 11 Error code 32 12 Error code 34 KiSC issued 11 2006 A...
Page 185: ...5 S13 G2160 WSM STEERING 13 Error code 35 KiSC issued 11 2006 A...
Page 205: ...6 HYDRAULIC SYSTEM KiSC issued 11 2006 A...
Page 220: ...7 PTO SYSTEM KiSC issued 11 2006 A...
Page 222: ...7 S1 G2160 WSM PTO SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 228: ...8 ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 231: ...8 M2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 232: ...8 M3 G2160 WSM ELECTRICAL SYSTEM 2 WIRING DIAGRAM without KRA system KiSC issued 11 2006 A...
Page 233: ...8 M4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 241: ...8 S1 G2160 WSM ELECTRICAL SYSTEM 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 242: ...8 S2 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 243: ...8 S3 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 244: ...8 S4 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 245: ...8 S5 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 246: ...8 S6 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 247: ...8 S7 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 248: ...8 S8 G2160 WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 272: ...9 MOWER KiSC issued 11 2006 A...
Page 274: ...9 S1 G2160 WSM MOWER 1 TROUBLESHOOTING KiSC issued 11 2006 A...
Page 289: ...P G2460G Supplement Printed in Japan 2001 02 S EI EI e 97897 15041 KiSC issued 11 2006 A...
Page 296: ...P 5 G2460G WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 343: ...P8 M2 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 344: ...P8 M3 G2460G WSM ELECTRICAL SYSTEM 2 ELECTRICAL CIRCUIT KiSC issued 11 2006 A...
Page 345: ...P8 M4 G2460G WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...
Page 353: ...Q3 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 354: ...Q4 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 355: ...Q5 G2160 R48S WSM SAFETY INSTRUCTIONS KiSC issued 11 2006 A...
Page 358: ...Q8 G2160 R48S WSM DIMENSIONS DIMENSIONS KiSC issued 11 2006 A...
Page 377: ...Q6 S2 G2160 R48S WSM HYDRAULIC SYSTEM 2 SERVICING 1 Troubleshooting KiSC issued 11 2006 A...
Page 384: ...Q8 M2 G2160 R48S WSM ELECTRICAL SYSTEM KiSC issued 11 2006 A...