KTM 500 EXC SIX DAYS US, Owner'S Manual

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10 SERVICE SCHEDULE
40
10.1 Service schedule
Every 30 operating hours/after every race
Every 15 operating hours
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool.
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Check that the electrical equipment is functioning properly.
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Check and charge the battery.
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Check the front brake linings. ( p. 79)
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Check the rear brake linings. ( p. 83)
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Check the brake discs. ( p. 77)
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Check the brake lines for damage and leakage.
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Check the rear brake fluid level. ( p. 81)
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Check the free travel of the foot brake lever. ( p. 81)
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Check the frame and swingarm.
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Check the swingarm bearing.
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Check the heim joints at the top and bottom of the shock absorber.
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Check the tire condition. ( p. 88)
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Check the tire air pressure. ( p. 89)
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Check the wheel bearing for play.
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Check the wheel hubs.
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Check the rim run-out.
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Check the spoke tension. ( p. 89)
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Check the chain, rear sprocket, motor sprocket, and chain guide. ( p. 71)
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Check the chain tension. ( p. 70)
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Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation.
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Check/correct the fluid level of the hydraulic clutch. ( p. 75)
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Check the brake fluid level of the front brake. ( p. 78)
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Check the free travel of the hand brake lever. ( p. 77)
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Check the steering head bearing play. ( p. 59)
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Check the valve clearance.
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Check the clutch.
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Change the engine oil and oil filter and clean the oil screens. ( p. 105)
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Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
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Check the antifreeze and coolant level. ( p. 98)
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Check the cables for damage and routing without sharp bends.
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Check that the cables are undamaged, routed without sharp bends and set correctly.
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Clean the air filter and air filter box.
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Change glass fiber yarn filling in the main silencer. ( p. 66)
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Check the screws and nuts for tightness.
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Check the headlight setting. ( p. 96)
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Change the fuel screen. ( p. 104)
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Check the fuel pressure.
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Adjust the idle speed. ( p. 102)
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Check that the radiator fan is functioning properly.
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Final check: Check the vehicle for roadworthiness and take a test ride.
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Read out the fault memory using the KTM diagnostics tool after a test ride.
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Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet.
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One-time interval
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Periodic interval