KTM 500 EXC SIX DAYS US, Owner'S Manual

Page: 117 / 132

23 TECHNICAL DATA
115
Screw plug EVAP M6 5 Nm (3.7 lbf ft) Loctite ® 243™
Screw, alternator cover M6x25 10 Nm (7.4 lbf ft)
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Screw, camshaft bearing support M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, clutch cover M6x25 10 Nm (7.4 lbf ft)
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Screw, cylinder head M6 10 Nm (7.4 lbf ft)
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Screw, engine case M6x40 10 Nm (7.4 lbf ft)
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Screw, engine case M6x60 10 Nm (7.4 lbf ft)
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Screw, engine case M6x75 10 Nm (7.4 lbf ft)
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Screw, engine case M6x80 10 Nm (7.4 lbf ft)
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Screw, engine case M6x85 10 Nm (7.4 lbf ft)
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Screw, exhaust flange M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, idler M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, kick starter spring hanger M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, kick starter stop M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, oil pump cover M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, shift drum locating M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, shift lever M6 14 Nm (10.3 lbf ft) Loctite ® 243™
Screw, starter motor M6 10 Nm (7.4 lbf ft)
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Screw, timing chain guide rail M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, timing chain securing guide M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, timing chain tensioner M6 10 Nm (7.4 lbf ft)
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Screw, timing chain tensioning rail M6 10 Nm (7.4 lbf ft) Loctite ® 243™
Screw, torque governor M6 10 Nm (7.4 lbf ft)
Loctite ® 243™
Screw, valve cover M6 10 Nm (7.4 lbf ft)
–
Screw, water pump cover M6x25 10 Nm (7.4 lbf ft)
–
Screw, water pump cover M6x55 10 Nm (7.4 lbf ft)
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Oil jet for balancer shaft lubrication M6x0.75 4 Nm (3 lbf ft)
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Oil nozzle for conrod bearing lubrica-
tion M6x0.75 4 Nm (3 lbf ft)
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Plug, oil channel M7 9 Nm (6.6 lbf ft) Loctite ® 243™
Screw, rocker arm bearing M7x1 15 Nm (11.1 lbf ft)
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Plug, crankshaft location M8 10 Nm (7.4 lbf ft)
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Screw, kick starter M8 25 Nm (18.4 lbf ft) Loctite ® 2701™
Plug, timing chain tensioner M8x1 8 Nm (5.9 lbf ft)
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Plug, oil drilling M10 15 Nm (11.1 lbf ft) Loctite ® 243™
Screw, engine sprocket M10 60 Nm (44.3 lbf ft)
Loctite ® 2701™
Screw, cylinder head M10x1.25 Tightening sequence:
Tighten diagonally, begin-
ning with the rear screw on
the timing chain shaft.
Step 1
10 Nm (7.4 lbf ft)
Step 2
30 Nm (22.1 lbf ft)
Step 3
50 Nm (36.9 lbf ft) Lubricated with engine oil
Nut, rotor M12x1 60 Nm (44.3 lbf ft)
–
Spark plug M12x1.25 15… 20 Nm (11.1…
14.8 lbf ft)
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Engine coolant temperature sensor M12x1.5 12 Nm (8.9 lbf ft)
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Oil drain plug with magnet M12x1.5 20 Nm (14.8 lbf ft)
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Oil pressure control valve plug M12x1.5 20 Nm (14.8 lbf ft)
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SAS screw plug M12x1.5 20 Nm (14.8 lbf ft)
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Plug, rocker arm M14x1.25 20 Nm (14.8 lbf ft)
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Nut, SAS valve M16 15 Nm (11.1 lbf ft)
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