KTM 500 EXC SIX DAYS US, Owner'S Manual, Page: 77 / 132

12 SERVICE WORK ON THE CHASSIS
75
12.46 Checking/correcting the fluid level of the hydraulic clutch
Info
The fluid level rises with increased wear of the clutch lining discs.
M00208-10
–
Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws  .
–
Remove cover  with membrane  .
–
Check the fluid level.
Fluid level below container rim 4 mm (0.16 in)
» If the fluid level does not meet specifications:
–
Correct the fluid level of the hydraulic clutch.
Brake fluid DOT 4 / DOT 5.1 ( p. 121)
–
Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
12.47 Changing the hydraulic clutch fluid
Warning
Environmental hazard Hazardous substances cause environmental damage.
–
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
M00208-10
–
Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws

.
–
Remove cover

with membrane

.
M00217-10
–
Fill bleeding syringe

with the appropriate hydraulic fluid.
Bleed syringe (50329050000)
Brake fluid DOT 4 / DOT 5.1 (
p. 121)
–
On the clutch slave cylinder, remove bleeder screw

and mount bleeding
syringe

.
M00209-10
–
Inject the liquid into the system until it escapes from openings

of the master
cylinder without bubbles.
–
To prevent overflow, drain fluid occasionally from the master cylinder reservoir.
–
Remove the bleeding syringe. Mount and tighten screws bleeder screw.
–
Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level below container rim 4 mm (0.16 in)
–
Position the cover with the membrane. Mount and tighten the screws.