KSB Profibus PumpDrive 2 Supplementary Operating Manual Download Page 19

1 Supplementary Operating Manual

19 of 28

Profibus module

1.7.2 Definition of the "rotodynamic pump” module available in the cyclic data
exchange

The Rotodynamic Pump module serves to enter setpoints and control values for the
pump set in a compact form. It also provides key information on the current
operating status.

A variety of data types is used within the address range of the module. Binary
information and requests in the module are bit-coded; the other data points are
transmitted as integer values.

The Rotodynamic Pump module is the most important data point for control of the
frequency inverter and is structured as follows:

Rotodynamic Pump Input = 6 Byte (Byte, Byte, Word, Byte Byte)

Rotodynamic Pump Output = 5 Byte (Byte, Byte, Byte, Word)

NOTE

Depending on the make of PLC, pay special attention to the area of the memory
into which the Rotodynamic Pump module must be integrated.

Consistency on the part of the Rotodynamic Pump module can only be ensured if the
module is located in the process image area or if the module is copied into or out of
a buffered area by special system modules. The Rotodynamic Pump module contains
bit variables, byte variables and word variables. This does not apply to the process
variable view. A process image is not required as byte operations, word operations or
double-word operations are provided there which ensure the module's consistency.

Table 8: 

Rotodynamic Pump module, input

Offset byte. Bit

Data type

Parameter

name

Functional

element

Description

Unit

0.7

BOOL

AT_MIN_SPEED

PumpSpeedMin.VAL
UE

1: Pump running at minimum speed

-

0.6

BOOL

STANDBY

StandBy.VALUE

1: Pump ready for start-up

-

0.5

BOOL

AT_MAX_SPEED

PumpSpeedMax.VAL
UE

1: Pump running at maximum speed

-

0.4

BOOL

PUMP_ACTIVE

PumpActivation.VAL
UE

1: Automatic mode activated 
(AUTO is displayed)

-

0.3

BOOL

WARNING

-

1: Active warning

-

0.2

BOOL

FAULT

-

1: Active pump alert or system alert

-

0.1

BOOL

ON_OFF

GenericPump.ON_OF
F

1: Pump is ON

-

0.0

BOOL

ACCESS_MODE

GenericPump.ACCESS
_MODE

1: Bus control is enabled

-

1.7

BOOL

DIRECTION

-

Not supported

-

1.6

BOOL

ROTATION

-

Not supported

-

1.5

BOOL

AT_MAX_POWER

-

Not supported

-

1.4

BOOL

SETPOINT_INFLUENCE -

Not supported

-

2

INT

PROCESS_FEEDBACK

PumpActuation.FEED
BACK

Actual value of the active process variable (see
CB_CONTROL_MODE)

0,01 %

4

BYTE

CB_CONTROL_MODE PumpActuation.CB_C

ONTROL_MODE

128: Off

Control system OFF, fixed speed operation

-

129: Discharge pressure

-

130: Suction pressure

-

131: Differential pressure

-

Summary of Contents for Profibus PumpDrive 2

Page 1: ...Field Bus Module Profibus module PumpDrive 2 Supplementary Operating Manual...

Page 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Page 3: ...quency inverter operation with Profibus module 10 1 7 1 Addressing the parameters defined in the PIP for access via MS1 11 1 7 2 Definition of the rotodynamic pump module available in the cyclic data...

Page 4: ...cification Configuration is done via frequency inverter parameters Communication protocol Profibus DP Bus terminator External Interface EIA 485 RS485 Transmission rate Automatic 9600 12 Mbit s Device...

Page 5: ...artbeat detected 4 Green LED signal lamp Communication on field bus side active possible 5 Red LED signal lamp Profibus fault or communication error Can be retrofitted Internal T connector bus looped...

Page 6: ...ield bus module into the open slot The plug in module is guided on rails until it engages in the contact Fig 4 Securing the field bus module 2 Secure the field bus module using the 4 cross recessed he...

Page 7: ...C requirements A minimum distance of 0 3 metres is recommended between such cables and other electric conductors Do not use the bus cable to make any further connections in addition to the field bus m...

Page 8: ...for Profibus 4 Further Profibus nodes b a 2 1 5 3 4 1 5 4 3 2 Fig 7 Pin assignment a Contact arrangement of M12 connector b Contact arrangement of M12 socket Table 4 Pin assignment Pin Core colour co...

Page 9: ...it must be implemented externally using an active bus terminator NOTE The frequency inverter is reset when a field bus module is replaced or retrofitted Menu 3 12 for setting the parameters of the fie...

Page 10: ...to actual value failure 0 0 10 0 1 NOTE If the field bus is only used for monitoring purposes the Control Point parameter 3 6 2 is set to Local NOTE If the cycle times of parameters 3 12 1 3 and 3 12...

Page 11: ...by indicating the corresponding menu number if available and the valid value range for the parameters The operating values are indicated in the unit shown under Values It corresponds with the four di...

Page 12: ...nericPump 2 17 PUMP_TYPE_ID 1 r Unsigned8 1 Pump type ID 3 to PIP specification 3 11 18 PUMP_TYPE_VERS 2 r Unsigned8 1 1 to PIP specification 1 12 19 ON_OFF 3 rw Boolean 1 System start stop 1 3 1 FALS...

Page 13: ...2 3 1 0 100 of the value range defined for the process variable 0 20 25 FEEDBACK_UNIT 9 rw Unsigned16 2 1342 21 28 OPERATION_MODE 12 rw Unsigned8 1 Operating mode 1 3 8 128 Off 129 Manual mode 130 Au...

Page 14: ...1 28 21 PUMP_COLLECTIVE _IDS 5 r Unsigned8 1 0 0 29 22 MAX_NUM_PUMP_ OPERATION 6 rw Unsigned8 1 Maximum number of pumps running 3 7 2 1 6 1 30 24 EXCHANGE_EVENT 8 rw Boolean 1 Immediate pump changeov...

Page 15: ...imum speed FALSE Pump does not run at maximum motor speed TRUE Pump runs at maximum motor speed 3 2 2 2 FALSE 41 11 PumpSpeedMin 10 17 VALUE 1 r Boolean 1 Operation at minimum speed FALSE Pump does no...

Page 16: ...d16 2 Hz 1077 61 33 Torque 21 17 VALUE 1 r Float32 4 Motor torque 1 2 1 11 0 62 18 VALUE_UNIT 2 r Unsigned16 2 Nm 1136 63 34 PumpLiquidTemp 22 17 VALUE 1 r Float32 4 Temperature 1 2 3 7 200 64 18 VALU...

Page 17: ...late 0 480 V 400 84 21 CURRENT 5 r Float32 4 Nominal motor current 3 2 1 4 Motor name plate 0 150 A 2 6 85 23 POWER 7 r Float32 4 Nominal motor power 3 2 1 1 Motor name plate 0 55 kW 7 86 25 FREQUENCY...

Page 18: ...ve 2 50 C 50 94 26 TEMP_LOW 10 r Float32 4 Minimum in service ambient temperature Technical data PumpDrive 2 10 C 10 95 28 VOLTAGE_MAX 12 r Float32 4 Maximum rated voltage Name plate PumpDrive 2 400 V...

Page 19: ...module contains bit variables byte variables and word variables This does not apply to the process variable view A process image is not required as byte operations word operations or double word oper...

Page 20: ...OL_MODE PumpActuation CB_C ONTROL_MODE 132 Differential pressure sensorless 133 Flow rate 134 Flow rate sensorless 135 Temperature cooling 136 Temperature heating 137 Suction side level 138 Discharge...

Page 21: ...uest of operating mode 128 Off 129 Manual mode 130 Automatic mode 3 INT16 SETPOINT PumpActuation SETP OINT Setpoint of the corresponding type of control CB_CONTROL_MODE The value range corresponds to...

Page 22: ...m Speed VALUE Torque Value REAL Motor torque 1 2 1 11 Nm Torque Value VolumeFlow VALUE REAL Flow rate 1 2 3 5 m h VolumeFlow VALUE MotorCurrent VALUE REAL Motor current 1 2 1 5 A MotorCurrent VALUE 1...

Page 23: ...hardware test not passed A98 IO hardware test not passed A99 24 V overload W76 Table 14 Module PB DIAGNOSIS_EXT_SOFTWARE PhysicalBlock DIAGNOSIS_EXT_SOFTWARE input Offset byte Bit Data type Error code...

Page 24: ...VoltageInDevice Not supported 1 5 BOOL 0x940E CurrentInDevice Overcurrent A9 1 6 BOOL 0x940F ShortToEarth Not supported 1 7 BOOL 0x9410 ShortCircuit Short circuit A5 2 0 BOOL 0x9411 WindingTemp Not s...

Page 25: ...ke specific No master control A16 External message A30 W30 Resonance range W53 Actual value failure W55 Speed monitoring W63 Setpoint monitoring W64 Actual value monitoring W65 Flow rate monitoring W6...

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Page 28: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 4074 801 05 EN 01505510...

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