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MDX [en-US] 

16 

 

  

4.7 

Forces and Moments at Nozzles 

Below are the allowable combined branch loads applicable for all GIW slurry pumps. 
Methods based on ANSI/HI 12.1-12.6-2011 Slurry Pump Standard. Loads generally 
exceed  HI/ANSI  9.6.2-2008  table  9.6.2.1.4a  and  API  610-2004,  Table  4.  Higher 
allowable  loads  may  be  possible  depending  on  individual  pump  configuration  and 
operating  conditions.  Contact  your  GIW  /  KSB  Application  Engineer  for  more 
information. 
 
NOTE: Discharge branch coordinate system always moves with the branch angle. 
(Fz is always along the direction of flow). 

 

 

Flange Size

 

Allowable Forces 

Allowable Moments 

F

X

 

F

Y

 

F

Z

 

M

X

 

M

Y

 

M

Z

 

inch

 

mm

 

lbs

 

N

 

lbs

 

N

 

lbs

 

N

 

ft-lbs

 

N-m

 

ft-lbs

 

N-m

 

ft-lbs

 

N-m

 

DISCHARGE PIPE 

50 

1600 

7110 

1280 

5690 

3250 

14450 

2640 

3570 

2640 

3570 

4000 

5420 

75 

1760 

7840 

1410 

6270 

3410 

15180 

2900 

3930 

2900 

3930 

4390 

5960 

100 

1930 

8590 

1550 

6890 

3580 

15930 

3160 

4290 

3160 

4290 

4790 

6500 

150 

2270 

10110 

1820 

8090 

3920 

17450 

3680 

4990 

3680 

4990 

5580 

7570 

200 

2630 

11700 

2100 

9340 

4280 

19040 

4200 

5690 

4200 

5690 

6360 

8620 

10 

250 

3010 

13390 

2410 

10710 

4660 

20730 

4700 

6380 

4700 

6380 

7130 

9670 

12 

300 

3420 

15230 

2740 

12180 

5070 

22560 

5210 

7070 

5210 

7070 

7900 

10710 

14 

350 

3890 

17300 

3110 

13830 

5540 

24640 

5710 

7740 

5710 

7740 

8650 

11730 

16 

400 

4440 

19760 

3550 

15790 

6090 

27100 

6200 

8410 

6200 

8410 

9400 

12750 

18 

450 

5110 

22750 

4090 

18190 

6760 

30090 

6690 

9070 

6690 

9070 

10140 

13750 

20 

500 

5900 

26240 

4720 

20990 

7550 

33580 

7170 

9730 

7170 

9730 

10870 

14740 

22 

550 

6680 

29730 

5350 

23790 

8330 

37070 

7650 

10380 

7650 

10380 

11600 

15720 

24 

600 

7350 

32720 

5890 

26190 

9000 

40060 

8120 

11020 

8120 

11020 

12310 

16700 

26 

650 

7900 

35170 

6330 

28150 

9550 

42510 

8590 

11650 

8590 

11650 

13020 

17660 

30 

750 

8780 

39090 

7030 

31260 

10430 

46430 

9510 

12900 

9510 

12900 

14410 

19540 

36 

900 

9860 

43890 

7890 

35090 

11510 

51230 

10850 

14710 

10850 

14710 

16440 

22290 

38 

950 

10150 

45170 

8120 

36150 

11820 

52580 

11280 

15300 

11280 

15300 

17100 

23190 

SUCTION PIP

75 

3410 

15180 

1760 

7840 

1410 

6270 

4390 

5960 

2900 

3930 

2900 

3930 

100 

3580 

15930 

1930 

8590 

1550 

6890 

4790 

6500 

3160 

4290 

3160 

4290 

150 

3920 

17450 

2270 

10110 

1820 

8090 

5580 

7570 

3680 

4990 

3680 

4990 

200 

4280 

19040 

2630 

11700 

2100 

9340 

6360 

8620 

4200 

5690 

4200 

5690 

10 

250 

4660 

20730 

3010 

13390 

2410 

10710 

7130 

9670 

4700 

6380 

4700 

6380 

12 

300 

5070 

22560 

3420 

15230 

2740 

12180 

7900 

10710 

5210 

7070 

5210 

7070 

14 

350 

5540 

24640 

3890 

17300 

3110 

13830 

8650 

11730 

5710 

7740 

5710 

7740 

16 

400 

6090 

27100 

4440 

19760 

3550 

15790 

9400 

12750 

6200 

8410 

6200 

8410 

18 

450 

6760 

30090 

5110 

22750 

4090 

18190 

10140 

13750 

6690 

9070 

6690 

9070 

20 

500 

7550 

33580 

5900 

26240 

4720 

20990 

10870 

14740 

7170 

9730 

7170 

9730 

22 

550 

8330 

37070 

6680 

29730 

5350 

23790 

11600 

15720 

7650 

10380 

7650 

10380 

24 

600 

9000 

40060 

7350 

32720 

5890 

26190 

12310 

16700 

8120 

11020 

8120 

11020 

26 

650 

9550 

42510 

7900 

35170 

6330 

28150 

13020 

17660 

8590 

11650 

8590 

11650 

28 

700 

10020 

44590 

8370 

37250 

6700 

29800 

13720 

18600 

9050 

12280 

9050 

12280 

30 

750 

10430 

46430 

8780 

39090 

7030 

31260 

14410 

19540 

9510 

12900 

9510 

12900 

34 

850 

11170 

49710 

9520 

42370 

7620 

33890 

15770 

21390 

10410 

14110 

10410 

14110 

36 

900 

11510 

51230 

9860 

43890 

7890 

35090 

16440 

22290 

10850 

14710 

10850 

14710 

38 

950 

11820 

52580 

10150 

45170 

8120 

36150 

17100 

23190 

11280 

15300 

11280 

15300 

 
 

 

F

zd

M

zd

F

yd

M

yd

F

xd

M

xd

F

zs

M

zs

M

ys

F

ys

F

xs

M

xs

Summary of Contents for GIW MDX

Page 1: ...ring replacement parts This is a standard maintenance manual provided for your convenience This manual may include additional documentation not applicable to your specific pump GIW INDUSTRIES INC 5000...

Page 2: ...nal operating manual the original operating manual prevails All rights reserved Contents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor oth...

Page 3: ...Strainer 22 6 2 Start up 22 6 2 1 Priming the Pump 22 6 3 Shutdown 23 6 3 1 Measures to be taken for Prolonged Shutdown 23 6 4 Operating Limits 23 6 4 1 Temperature Limits 23 6 4 2 Switching Frequenc...

Page 4: ...ngs 29 Noise Characteristics 14 Nose Gap Adjustment 47 Oil Temperature Monitoring 19 Operating Conditions of Flow and Head 27 Operating Limits 23 Operation 20 Operation Unauthorized Modes 7 Operationa...

Page 5: ...he medium handled capacity speed density pressure temperature and motor rating Make sure that operation is in accordance with the instructions given in this manual or in the contract documentation The...

Page 6: ...ordance with EC Directive 94 9 EC ATEX General hazard In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury Electrical hazard...

Page 7: ...red to without fail Pumps or pump units handling media injurious to health must be decontaminated Immediately following completion of the work all safety protective devices must be re installed and or...

Page 8: ...in personal injury and damage to equipment Work on the unit must only be carried out with the electrical connections disconnected and locked out Make sure that the pump set cannot be switched on accid...

Page 9: ...mps ensure that the unit remains in the horizontal position during lifting and cannot slip out of the suspension arrangement Ensure that the pump is firmly strapped down during shipment Pump should be...

Page 10: ...eather or other vent added to the bearing housing o Vertical pumps should be stored horizontally and filled with Storage Oil to the center of the sight glass or 25mm 1 inch below the largest diameter...

Page 11: ...life is 5 years Keep dry out of direct sunlight or other UV ultraviolet sources and away from heat Store in the box with part being covered with the black plastic low density polyethylene bags 4mil 0...

Page 12: ...replaced prior to commissioning to remove any moisture If GIW Storage Oil was used it should be drained and replaced with GIW Blue Oil before start up For grease lubricated units a fresh application...

Page 13: ...MDX en US 13 3 3 Recommended Lifting WARNING Actual safe lifting method will vary with pump configuration and type of lifting equipment 1 Alternate Transport of the pump 1...

Page 14: ...5 K 7 75 L 9 0 M 11 5 Bearing Assembly Type L Limited End Float C Conventional Seal Type F Forward Flush K KE Design M Mechanical Seal B Throat Bushing S SpiralTrac Lantern Ring Material T Teflon M M...

Page 15: ...s pulleys belts motor mounts and or base plates may be provided Refer to the bill of materials data sheets and or drawings for further information 4 6 Dimensions and Weights Dimensions and weights are...

Page 16: ...600 7350 32720 5890 26190 9000 40060 8120 11020 8120 11020 12310 16700 26 650 7900 35170 6330 28150 9550 42510 8590 11650 8590 11650 13020 17660 30 750 8780 39090 7030 31260 10430 46430 9510 12900 95...

Page 17: ...the bolts in place 5 3 Installing the Baseplate and Pump WARNING Do not install the baseplate and pump on unpaved or unsupported foundations Injury can result from vibration or shifting equipment Aft...

Page 18: ...ssembled and aligned on a common base plate The correct distance between the coupling halves and pulleys as specified in the installation plan must be observed The pump set is correctly aligned if a s...

Page 19: ...erator must supply them 5 6 Oil Temperature Monitoring RTD Resistance Temperature Detector units are usually shipped separately along with the fittings needed to install them Care should be taken duri...

Page 20: ...d auxiliary connections such as shaft seal water oil coolers etc are made tested and ready to function See Section 5 4 1 Auxillary Connection for details 8 All safety guards and equipment are in place...

Page 21: ...Pump Side 10 1 4 34 11 1 2 34 Water Temperature ISO Viscosity Grade 0 C 20 C 32 F 70 F 100 20 C 30 C 70 F 85 F 150 30 C 85 F 200 GIW Blue oil may be used for all the above temperatures 6 1 2 Shaft Sea...

Page 22: ...until the system has reached a complete static condition Prolonged operation at zero or low flow typically due to closed valve or unintended pipeline blockage is not permitted Danger of steam generati...

Page 23: ...to make sure that the pump is always ready for instant start up and to prevent the formation of deposits within the pump and the pump intake area start up the pump set regularly once a month for a sh...

Page 24: ...the pump is submerged The tank should be mounted high enough to maintain a pressure of about 48 kPa 7 psi above what is created by the maximum water depth Note that the specific gravity of oil is onl...

Page 25: ...when draining the medium All relevant laws local codes and safety procedures must be heeded If required wear safety clothing and a protective mask If the media handled by the pumps leaves residues whi...

Page 26: ...g air into the pump Where a submerged suction is available the depth of water level above the pump suction is more important than the cross sectional area of the sump Frothing of the sump should be el...

Page 27: ...rages localized wear In the event problems are encountered contact your GIW KSB representative The pump serial number in addition to the following should be furnished to assist in evaluation of the pr...

Page 28: ...specifications using genuine OEM replacement parts Contact your GIW KSB Sales Representative for details WARNING Refer to Section 2 9 Assembly Disassembly Safety prior to working on the pump CAUTION R...

Page 29: ...or oil leakage and seal failure may occur Place the o ring joint at the 12 o clock position Shaft Size Typical Radial Bearing Typical Un mounted Internal Clearance Required Decrease for Mounting Clas...

Page 30: ...spring retainer ring 472 into the housing base 351 but without the springs 950 71 installed o With the bearing housing cap 351 off and without the shims 89 4 71 72 install the bearing end cover 361 70...

Page 31: ...re the gap between the shaft and the inner diameter of each labyrinth seal with a feeler gauge A minimum gap of 0 005 0 13 mm is required all the way around or shaft damage may occur If necessary the...

Page 32: ...ow signs of damage wear or galling Thread lubrication is crucial for obtaining the correct torque and there are different values for various lubricants GIW recommends coating the threads with either c...

Page 33: ...4 1150 1560 1360 1840 1 1 2 1900 2575 2660 3600 1 3 4 3000 4060 4600 6200 2 4500 6100 6500 8800 Torque Requirements Bearing Assembly Clamp Bolts METRIC FASTENERS Class 10 9 Size Anti Sieze Lubricated...

Page 34: ...standard pumps It combines the lantern ring with a longer tight tolerance collar and provides a compromise between the Forward Flush and KE designs in difficult applications where water reduction is n...

Page 35: ...e larger sizes have a second port that can be used for additional flow or have a pipe plug installed Clearance is provided between the stuffing box rabbet fit and the pedestal to allow centering of th...

Page 36: ...s should be at a temperature that would be comfortable for hand washing which indicates that the packing is not overheated Stuffing Box Maximum Seal Water Requirements For hot high pressure or otherwi...

Page 37: ...e Suction Liner Removal Loosen adjustment bolts to back off from suction liner Unscrew adjustment bolts far enough to insure that suction liner can be retracted fully Tighten nuts on installation stud...

Page 38: ...e ring segment away from the shaft allowing the segment to be removed Impeller release rings come with nylon set screws in push off bolt locations to protect the threads Ensure the threaded holes are...

Page 39: ...econd chain through the tool lifting eye and around the shaft WARNING The chains are required as a safety precaution and must be used to prevent injury Remove the slack in the chain and connect the en...

Page 40: ...l with Impeller Lifting Device Do not remove lift move or reinstall Impeller without properly using a recommended Impeller lifting jig For impeller removal or installation grasp the impeller at the su...

Page 41: ...the side facing the release ring The angle on the release ring and taper ring must match Any fasteners installed in a release ring must be installed with Loc tite thread locker 242 A light coat of an...

Page 42: ...d or rough surfaces must be smoothed manually Apply lubricant or mild liquid soap to prevent friction during assembly and place the o ring or snap ring gasket onto hub plate If applicable insert the f...

Page 43: ...ng Impeller for Open Hub Casings The impeller should be lifted in a secure way so that it cannot shift Chains should not be hooked on the vane tips or shrouds because they could cause the tips of the...

Page 44: ...h light oil or anti seize and install the pusher bolts 901 04 with nuts and washers 50 7 04 543 04 and 920 04 into corresponding taps see illustration below Tighten pusher bolts until snug Tighten nut...

Page 45: ...gasket installation Inproper flange gasket installation 1 Suction Liner 2 Flange Gasket 3 Flange 10 3 6 Snap Ring Gasket When installing snap ring gaskets always check to ensure that there is a gap be...

Page 46: ...wer consumption motor current draw spikes when tightening push bolts This can indicate rubbing between impeller and liner If rubbing occurs immediately stop forward adjustment and back off push bolts...

Page 47: ...ning of the pump and following the replacement of any spare parts Before adjustment may proceed the pump wet end must be completely assembled o Stuffing Boxes may be packed before or after the adjustm...

Page 48: ...0 30 0 0001 x Urethane Thickness 2 x T F 3 Minimum Nose Gap 0 00018 x Urethane Thickness 2 x T C 3 Minimum Nose Gap 5 7 16 0 09 2 29 0 012 0 30 6 7 16 0 09 2 29 0 012 0 30 7 3 16 0 09 2 29 0 012 0 30...

Page 49: ...Base ft lbs N m ft lbs N m ft lbs N m ft lbs N m 1 4 3 5 5 6 5 6 7 9 3 8 12 17 17 23 19 25 25 35 1 2 30 40 40 55 45 60 60 85 5 8 60 80 85 115 90 120 125 170 3 4 105 145 150 200 160 215 220 300 7 8 17...

Page 50: ...ry duty and the number of units operating Maintenance practices may also favor keeping fully built sub assemblies or complete pumps on hand in some cases Previous experience in similar duties often pr...

Page 51: ...psed line or partially closed valve Check system calculations Adjustment may be needed to system design and or pump operating conditions Low flow operation Increase flowrate In general operation below...

Page 52: ...stem design and or pump operating conditions Speed is too high Reduce the speed Worn parts Loose bolts seals or gaskets Check for worn parts Replace as needed Tighten the bolts and or fit new seals an...

Page 53: ...MDX en US 53 14 Notes...

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