Krups KP 5000 Service Manual Download Page 62

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R E P A I R

Assembly information

The new extraction head is equipped with a Tconnection and the hot water pressure
hose.

1. Cut off new cold water pressure hoses from spare silicone tube.
2. Lead new pressure hoses through rubber bushings and connect them.

3.  Press extraction head onto centerpart till all 4 latches engage.
4.  Screw down extraction head tightly.
5.  Route wires to main PCB according to machine version.

Always use new clips for pressure hose assembly.

Wrong wire routing
can cause malfunc-

tions.

Summary of Contents for KP 5000

Page 1: ...S E R V I C E M A N U A L B E V E R A G E C E N T E R KP 5000_CHARCOAL GREY KP 5002_WHITE CHOCOLATE KP 5005_COOL GREY KP 5006_METAL RED...

Page 2: ...luminated 3 Cold water indicator 4 Selection lever cold stop hot 5 Hot water indicator 6 Locking handle 7 Bin grid 8 Capsule bin 9 LED lighting 10 Capsule holder 11 Drip grid 12 Drip tray 13 Rating pl...

Page 3: ...verview of internal parts 1 Extraction head 2 Hot water pressure hose 3 Cold water pressure hose 4 PCB assembly with power button 5 Water tank connector 6 NTC temperature sensor 7 Thermo fuses 2x 8 Th...

Page 4: ...extraction head parts Top rear view Bottom front view 1 Locking handle 2 Reed contact 3 Selection lever 4 Shutter assembly with cold hot water indicators 5 Microswitch 6 Cold water pressure hose 7 Ho...

Page 5: ...M A I N C O M P O N E N T S Overview of rating plate The rating plate can be found on the underside of the machine may be of varying design depending on the brand carries the following information...

Page 6: ...O M P O N E N T S Water circuit 1 Water tank with valve 2 Filter and connector 3 Pump 4 Thermoblock 5 Selection lever 6 Position cold 7 Position hot 8 F connector 9 Injector plate 10 Capsule holder 11...

Page 7: ...resso 3 0 Wh 1 large cup 110 ml Lungo 8 3 Wh 1 travel mug 350 ml Powder 25 0 Wh Economy mode 0 1 W Flow rates 50 ml min R G Espresso 210 ml min at approx 8 0 bar R G Lungo 230 ml min at approx 7 5 bar...

Page 8: ...p pressure max 13 5 1 5 bar Noise max 65 dB A Dimensions mm Dimensions D x W x H 196 x 316 x 312 mm Power cord length approx 1 m Weight of machine without water approx 3 7 kg Distance drip grid to cof...

Page 9: ...g temperature in about 30 seconds Operating modes and detected failures are indicated by LED signals of the power button as listed in the following table Operating modes Power button LED signals Econo...

Page 10: ...time is approx 30 sec 1 Rinse water tank at first Then fill water tank with fresh potable water 2 Check that capsule holder is empty no capsule for the following rinsing precedure 3 Insert capsule ho...

Page 11: ...on lever at position hot water Let water run through for approx 60 sec 11 Set selection lever at middle position to stop rinsing 12 Remove and empty jug 13 Refill and insert water tank 14 Remove prote...

Page 12: ...auto matically Danger of hot water and product splashes capsule can burst Do not open locking handle prematurely 1 Check if water tank is filled 2 Check if machine is ON and ready 3 Re adjust drip tra...

Page 13: ...ule Do not touch capsule immediately after use 11 After power button lights up green open locking handle and pull out capsule holder 12 Discard capsule in capsule bin 13 Clean capsule holder 14 Remove...

Page 14: ...in Restore auto shut off function This feature helps to save electricity by reducing the amount of power the machine draws while it is not in use and helps protect the life of the machine For longer p...

Page 15: ...ater tank and drip tray 2 Check that capsule holder is empty 3 Re insert capsule holder 4 Set selection lever at position cold water Let water run through for approx 5sec 5 Set selection lever at posi...

Page 16: ...ower cord is damaged YES Replace power cord NO Go to point 2 2 Check mechanical elements 2 1 Capsule holder inserts correctly into the extraction head YES Go to point 2 2 NO Replace capsule holder NO...

Page 17: ...YES Go to point d NO Connect them YES d Check if thermoblock s thermofuses 133 C are defective YES Replace power cord and PCB assembly If necessary replace also the thermoblock NO Go to point e YES e...

Page 18: ...ater at coffee outlet YES a Water tank is empty YES Fill water tank NO Go to point b YES b Water tank is correctly inserted YES Go to point c NO Insert water tank correctly YES c Filter is blocked or...

Page 19: ...t 6 YES Replace the capsule holder if necessary 6 Check for leaks and or flow rate while preparing a beverage 6 1 Leakage at extraction head YES a The capsule has multiple perforations NO Go to point...

Page 20: ...NO Go to point c YES c Check if pressure hoses or silicone elbow touch the housing NO Go to point 7 2 7 2 Check vibrations on the water tank water is waving YES The water tank is vibrating on the mac...

Page 21: ...head looks like this Tool Application Torx screwdriver for security screws Pin TX 10 Housing back screw connections Torx screwdriver for TX 30 Thermoblock screw connection Phillips screwdriver no 1 an...

Page 22: ...ing descaling frequently 4 Close locking handle 5 Release latch by pressing a suitable pin dia 1 8 mm max e g a paper clip through hole and remove injector plate by pulling it down 1 Remove water tank...

Page 23: ...injector with cleaning needle If upper side of injector plate is wet and badly soiled the sealing ring is defect In that case replace com plete extraction head Alternatively use a pin or needle with d...

Page 24: ...ted injector plate Assembly information 1 Insert the same injector plate with rear side first 2 Then press injector plate against plate holder till latch at the front side engages It is important to f...

Page 25: ...d latches with care to avoid any damage If it is necessary to cut or pull off hoses hold a towel ready to wipe away leaking water Preparation for disassembly 1 Remove water tank A capsule holder B and...

Page 26: ...R E P A I R Removing housing back 2 Loosen 6 security screws on the housing back D 3 Remove housing back...

Page 27: ...ne Push housing front F to the front with your thumbs In case of problems open 2 latches on each side of housing front F with the help of a screwdriver 6 Push in housing front at the top to loosen rem...

Page 28: ...P A I R Removing housing right 8 At the bottom of centerpart Open 3 snap connections of housing right G with the help of a screwdriver 9 Use a screwdriver to release 3 latches at the back of centerpa...

Page 29: ...lette knife or an obsolete plastic card to release 4 snap connec tions at the front of centerpart 11 Finally swing up housing right G 12 Open remaining snap connection and central latch at the top car...

Page 30: ...R E P A I R Removing housing left 14 At the bottom of centerpart Open 3 snap connections of housing left H with the help of a screwdriver Housing right G already removed...

Page 31: ...R E P A I R 15 Use screwdriver to release 3 latches of housing left H at the back side of center part Housing right G already removed...

Page 32: ...nap connections at the front side of centerpart 17 Remove housing left H a little bit from centerpart to gain access to PCB assembly I 18 At the inside of housing left Release 4 hooks by hand successi...

Page 33: ...19 Finally swing up housing left H and open remaining snap connection and central latch carefully 20 Remove housing left Removing spacers left and right 21 Use screwdriver to open 4 latches and remov...

Page 34: ...g left and right for scratches defect snap connec tions or latches Replace if necessary Insert housings at the bottom of centerpart at first Pay attention to correct fitting position of PCB assembly i...

Page 35: ...embling housing front Put connector plug E of cup lighting through opening in centerpart first Snap in housing front F with its upper latch L at first Reconnect plug E of cup lighting after assembly o...

Page 36: ...ousing back D with its 2 pins at the bottom of centerpart first Fasten 6 screws starting with the 2 screws at the bottom Check if cleaning needle is attached to housing back Replace if missing Do not...

Page 37: ...28 and following 2 Unlatch water tank connector M with screwdriver 3 Remove water tank connector from support and pull off hose Assembly information Check that filter element and gasket are inserted c...

Page 38: ...ch cup light N to remove it from housing front 3 Replace complete cup lighting assembly Assembly information Insert plastic lens of cup lighting N from above into support like shown Then turn plastic...

Page 39: ...onnectors from main PCB Valve Detection to microswitch in extraction head Capsule Holder to reed contact in extraction head NTC to thermoblock 3 Unplug pigtail of main pcb from cup lighting assembly 4...

Page 40: ...Remove PCB assembly together with protective cover 8 Use screwdriver to detach protective cover Q from main PCB O The flat receptacles on the main PCB have a special connector latching Press down lev...

Page 41: ...CB O with its corners into the guiding slots of the protective cover Q first Then press main PCB down and lock it in place Make sure that the main PCB is screwed with the special plastic washer to the...

Page 42: ...R Replacing power button 1 Remove housing left first 2 Release 4 hooks on housing left sucessively and push out cap R of power button Assembly information Before pressing in align cap R of power butto...

Page 43: ...m pump 5 Remove pressure hose W with clip from T piece of extraction head Depending on sup plier the body of the pump can have 3 dif ferent colors The flat receptacles have a special connector latchin...

Page 44: ...y insert a small screwdriver between end of groove and rubber strap Swivel rubber strap out of groove with screwdriver Continue with next groove 7 Remove rubber strap from pump 8 Replace defective pum...

Page 45: ...age 42 and lead pressure hose of new pump through rubber bushing Z in centerpart Check pump wiring according to the wiring diagram The thermal cut off fuse has different designs depending on the pump...

Page 46: ...the pump T If necessary adjust connector towards centerpart with a fork wrench no 12 see detail The white plastic Iid on the pump is rotatable and has a square seat for the fork wrench Make sure that...

Page 47: ...emperature sensor 1 Remove housing right with spacer and housing left first 2 Unplug NTC connector from main PCB O NTC wire routing beginning with first production batch obsolete For better identifica...

Page 48: ...res from cable guides on extraction head 5 Lead connector through second opening in centerpart 6 On thermoblock Z pull defect NTC sensor a out of socket with a pair of pointed pliers For better identi...

Page 49: ...h spring ends are in the socket already 11 Place a piercer or the blade of a screwdriver on opposite clamp shoulder 12 Drive clamp spring down the socket with light blows of a hammer Assembly informat...

Page 50: ...lug flat receptacles from thermoblock Z 3 Unplug NTC connector from main PCB 4 Remove NTC cable from cable guides in centerpart Pay attention to residual water flow ing out from the ther moblock The f...

Page 51: ...ion d fuse holder e and thermo fuses f 6 Remove cold water pressure hose g with clip from T piece of extraction head The pressure hoses and clips have to be discarded together with the defect thermobl...

Page 52: ...bushings 9 Loosen screw i and remove thermoblock with insert j 10 Check if support on centerpart has melting marks due to overheating of the defect thermoblock Do not damage cold water pressure hose w...

Page 53: ...and fuse holder 1 Cut off new cold and hot water pressure hoses from spare silicone tube 2 Lead new cold water pressure hose through rubber bushings and attach it to T connector of extraction head 3...

Page 54: ...T 4 Remove line and neutral wires from cable guides in centerpart 5 Unplug flat receptacle from thermoblock Z 6 Loosen screw and remove fuse holder e Defective thermo fuses can only be replaced togeth...

Page 55: ...R 7 Unlatch water tank connector M with screwdriver 8 Replace defective power cord m Assembly information Check power cord wiring according to the wiring diagram Check wiring layout cable guides cable...

Page 56: ...h and screw connections between extraction head and centerpart can become loose 1 Remove housing right and left 2 Check if the 2 screws n are present 3 Replace or fasten screws 4 Check if extraction h...

Page 57: ...switch in extraction head Capsule Holder to reed contact in extraction head Wire routing beginning with first production batch obsolete 3 Lead connectors through opening in centerpart 4 Remove NTC wir...

Page 58: ...Remove NTC wires from cable guides on extraction head 7 Remove both hoses from thermoblock Z 8 Remove hose from top of pump T 9 Pull hoses through rubber bushings in centerpart Rear view The pressure...

Page 59: ...er p and locking handle r These parts have to be detached from the defect extraction head 10 Screw out selection lever p 11 Release 4 latches and remove shutter assembly q Always use a new clip for pr...

Page 60: ...R E P A I R 12 Release latch with screwdriver and pull off locking handle r 13 Remove 2 screws n...

Page 61: ...irst latch 16 Turn screwdriver till latch opens 17 Repeat procedure with other 3 latches in numbered sequence 18 Remove extraction head s from coffee machine Danger of injury Sharp injector needle The...

Page 62: ...ure hoses from spare silicone tube 2 Lead new pressure hoses through rubber bushings and connect them 3 Press extraction head onto centerpart till all 4 latches engage 4 Screw down extraction head tig...

Page 63: ...W I R I N G D I A G R A M W I R I N G D I A G R A M Wiring diagram for 100V 120V 230V mains voltage...

Page 64: ...e when a coffee capsule is needed Storage conditions for coffee capsules In order to guarantee the result in the final cup the test capsules must always be stored under same conditions within the foll...

Page 65: ...s power button 2 Check the heating up time time until power button stops blinking The time must be not more than 40 sec Prime the fluid sys tem beforepressure test and flow rate meas urement 3 Check r...

Page 66: ...an espresso capsule in capsule holder 4 Insert capsule holder in machine and close locking handle 5 Set selection lever at position hot 6 Wait until 20 ml coffee has flown in the measuring beaker 7 Me...

Page 67: ...uring beaker under outlet 3 Insert an espresso capsule in capsule holder 4 Insert capsule holder and push it down 5 Set selection lever at position hot 6 Start timer simultaneously 7 Wait until 40 ml...

Page 68: ...e ON 2 Place a recipient under outlet 3 After heating up set selection lever at positions cold and hot separately The selection lever must move smoothly and stay in positions cold central and hot 4 In...

Page 69: ...aggressive to surface of casing Carefully read safety instructions on decalcifier package 1 Fill measuring jug with 0 5 l fresh potable water and pour KRUPS descaling powder F054 B in it 2 Fill water...

Page 70: ...selection lever at position hot 9 Let hot descaling solution flow into jug for 45 sec 10 Set selection lever at middle position stop 11 Wait for 5 minutes 12 Set selection lever at position cold 13 L...

Page 71: ...tlet again 21 Set selection lever at position hot 22 Let hot water flow into jug for 45 sec 23 Set selection lever at position cold 24 Let cold water flow into jug for 45 sec 25 Set selection lever at...

Page 72: ...1 Remove drip tray with drip grid 2 Empty and rinse drip tray 3 Wipe dry and re insert drip tray with drip grid 4 Remove and empty water tank 5 Rinse water tank and clean inside with a baby bottle bru...

Page 73: ...E 10 Place a jug with enough capactiy under outlet 11 Check that locking handle is closed machine is switched on 12 Rinse machine with hot water for 10 sec 13 Remove and empty jug 14 Clean machine wit...

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