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Krone TITAN 6/36 D Operating Instructions Manual Download Page 4

4

II. List of contents

I.

Foreword ...................................................................................................................................... 3

II.

List of contents ............................................................................................................................. 4

III.

General safety instructions .......................................................................................................... 5

Positioning of safety decals ....................................................................................................... 10
Positioning of information signs ................................................................................................. 12
Overview of “TITAN ” cutting feeder wagon............................................................................... 13
Technical data ........................................................................................................................... 14
Normal / special equipment ....................................................................................................... 15
Hitching the Titan to the tractor .................................................................................................. 16
Before starting ........................................................................................................................... 17
Universal drive shafts ................................................................................................................ 19
Putting the compressed air brake system into operation ........................................................... 21
Putting the hydraulic system into operation with solenoid operation ......................................... 22
Connecting to the tractor ........................................................................................................... 22
The solenoid valve block with comfort operation ....................................................................... 23
Comfort hydraulic block ............................................................................................................. 24
Using solenoid comfort operation .............................................................................................. 25
Setting the foreign body protection, blade control, and installing and removing the blades ...... 26
Automatic floor conveyor tensioning .......................................................................................... 29
Pick-up height adjustment ......................................................................................................... 29
Rear feeler wheels for pick-up ................................................................................................... 30
Attaching the baffle plate ........................................................................................................... 30
Practical application when loading ............................................................................................. 31
Control of moving floor, metering rollers and cross conveyor belt from trailer rear end ............ 33
Unloading ................................................................................................................................... 34
Installing and operating the cross conveyor belt........................................................................ 35
Montage Seitenbleche GD-Ausführung ..................................................................................... 36
Removal of the metering rollers for loading hay ........................................................................ 38
Parking the foeeder wagon ........................................................................................................ 40
Care and maintenance .............................................................................................................. 41
Lubrication plan ......................................................................................................................... 44
Important lubrication points ........................................................................................................ 45
Special equipment – central lubrication of cutting and conveyor units ...................................... 46
Oil check and oil change ............................................................................................................ 47
Servicing and setting instructions for System 2000 automatic reversing unit ............................ 49
Servicing and care of the compressed air brake system ........................................................... 53
Servicing instructions for high pressure filter ............................................................................. 55
Hydraulic circuit diagram with comfort operation with Conveyor belt ........................................ 56
Hydraulic circuit diagram with comfort operation without Conveyor belt ................................... 57
Electrical circuit diagram with comfort operation (Control back) ................................................ 58
Electrical circuit diagram with comfort operation (Distributor).................................................... 59
Electrical circuit diagram with comfort operation (Control rear) ................................................. 60
Winter storage ........................................................................................................................... 61
Starting-up after winter storage ................................................................................................. 61

Summary of Contents for TITAN 6/36 D

Page 1: ...No 296 3 GB Operating Instructions Short cut feeder Wagon TITAN 6 36 D TITAN 6 36 GD all in TITAN 6 42 GD all in from machine no 378 000 ...

Page 2: ...ation of the machine If these operating instructions have for any reason become completely or partially redundant you can obtain replacement operating instructions for your machine with the specification numbers listed overleaf We declare under our sole responsibility that the product to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directiv...

Page 3: ...y Krone This symbol is intended to draw your attention to safety notes contained in the operating instructions Follow these notes in order to avoid accidents This symbol can be found at various places in these operating instructions It indicates special instructions for using the machine which must be observed during operation Ordering Replacement Parts Type Year Mach No When ordering replacement ...

Page 4: ... when loading 31 Control of moving floor metering rollers and cross conveyor belt from trailer rear end 33 Unloading 34 Installing and operating the cross conveyor belt 35 Montage Seitenbleche GD Ausführung 36 Removal of the metering rollers for loading hay 38 Parking the foeeder wagon 40 Care and maintenance 41 Lubrication plan 44 Important lubrication points 45 Special equipment central lubricat...

Page 5: ...ake system Observe manufacturer s instructions 4 Do not stand between the tractor and the trailed implement unless the vehicle has been secured against rolling away using the parking brake and or wheel chocks III General safety instructions Operation in accordance with specifications The short cut feeder wagon is designed solely for normal agricultural use operation in accordance with specificatio...

Page 6: ...e engaging the PTO shaft make sure that the selected PTO speed of the tractor matches the permissible implement speed 5 When travelling with trailed implement the possibility of individual braking must be excluded lock pedals 6 Attach implement only to the devices provided for this purpose 7 Observe the maximum permissible load for the trailer coupling 8 Observe maximum permissible fifth wheel pre...

Page 7: ...sure has been released from both the tractor and the implement 4 In case of hydraulic connections between tractor and implement the coupling sleeves and plugs should be marked to ensure a proper connection If the connections are switched the function is reversed e g raising lowering danger of accidents 5 Check the hydraulic hoses at regular intervals and replace them if they are damaged or worn Th...

Page 8: ...te tools and wear protective clothing 5 Dispose of oil grease and filters according to regulations 6 Before working on any electrical installations always disconnect the power supply 7 Protection devices and guards subject to wear must be checked regularly and must be replaced in time 8 When using an electric welder on the tractor or mounted implements disconnect the alternator and battery cables ...

Page 9: ...9 ...

Page 10: ...e residual dangers The danger signs are provided in the form of warning symbols In the following you can find information on the location of these warning signs and their meaning explanation Familiarise yourself with the meaning of the illustrated warning symbols The text and the selected location on the machine provides information on particular danger points at the machine Positioning of safety ...

Page 11: ...e tractor engine is running 6 Order No 939 414 2 2x Do not enter the loading area when the PTO shaft is connected and the engine is running 5 Order No 939 521 1 2x Do not move under the raised tailgate when the tractor engine is running 4 Order No 939 407 1 2x Never reach into the pick up zone as long as the tractor engine is running with the PTO shaft connected 3 Best Nr 942 200 1 2x Danger for r...

Page 12: ...1 1x Only with automatic reversing 1 939 299 1 1x 4 see tyre table 2x 5 942 134 0 1x 8 942 198 1 1x 9 336 730 1 1x 10 2 7 5 8 9 4 3 1 10 6 11 11 939 573 0 Positioning of information signs RH RH LH 939 110 1 1x 942 199 0 1x Only with compressed air 6 939 573 0 1x Only with compressed air 285 059 0 893 lang 942 323 0 775 lang 12 10 ...

Page 13: ...ction 11 Blade control unit 12 Metering equipment 13 Baffle plate 1 Electrical control box 2 Drawbar hydraulic articulated drawbar 3 Cutting and conveyor drum 4 Hydraulic advance 5 Dry crop superst foldable 6 Multi purpose key 7 Automatic floor conveyor shut down 9 8 2 1 3 11 10 13 6 12 7 4 9 8 10 11 13 12 5 ...

Page 14: ...ium compaction approx m3 36 42 36 Capacity with dry crop DIN volume acc to DIN 11741 approx m3 21 5 26 5 21 5 Power requirement approx kW hp 60 80 66 90 60 80 Permissible total weight kg 8000 8000 8000 Permissible coupling load kg 1000 1000 1000 Length of cut with 4 blades 9 blades approx mm 160 160 160 18 blades approx mm 80 80 80 35 blades approx mm 40 40 40 Loading time approx min 5 8 6 9 5 8 U...

Page 15: ... reversing device Floor conveyor chains 10 mm ø breaking load 12 500 kg Automatic moving floor cut out Automatic moving floor tensioning DBP Control unit control from tractor seat Metering mechanism with three metering rollers bottom roller includes automatic moving floor cut out Hydr operated metal rear gate chaffproof includes automatic control of metering rollers Fully enclosed steel extension ...

Page 16: ...bore 3 in the drawbar member 2 Always attach slip clutch at machine side Adjust length of universal drive shaft to suit the tractor used Even with angled universal drive shaft hydraulic articulated drawbar the minimum overlap of 14 cm must be maintained approx 50 mm max 1 15 m Alterations to the hitch height adjust ment must only be carried out by a specialist dealer The hydraulic height adjustmen...

Page 17: ...cles with units switched on Listen for unusual noises 5 After test operation check the machine once again If necessary tighten nuts and bolts and re tension chains 6 Ensure that all guards are attached 7 All TITAN are designed for a PTO shaft speed of 540 rpm 8 Observe the maintenance instructions for the pto drive shaft of the metering unit see the capter Starting up after winter storage We recom...

Page 18: ... trailer is combined with a forage harvester see illustration alongside To reduce passage height you can also fold down the top front and rear parts of the steel extension The D types include a collapsible dry forage extension which can be folded hydraulically or by hand to the front The spray cloth is folded automatically to the rear over the metering rollers ...

Page 19: ...ng devices are securely engaged before starting up Adjusting the universal drive shaft Adjust the universal drive shaft to the tractor to obtain the greatest possible overlap LS of the sliding profiles Important Maximum overlap is determined in the tightest possible cornering position Test both right and left 1 For length adjustment hold the drive shaft halves beside each other in the shortest ope...

Page 20: ...ltered by manipulation of the overload safety device Attention Compare the punched torque value RM with the one in the table If the values differ please contact your KRONE dealer The TITAN is equipped with a cam type cut out clutch with a fixed torque value If overloading occurs the torque is interrupted Full torque is then not available until the PTO shaft has been switched off Always switch off ...

Page 21: ... The pressure limiting valve limits the pressure in the brake cylinders of trailers in relation to the load state The valve is located at the front on the left of the wagon The lever of the pressure limiting valve mustbesetmanuallytooneofthepositions empty half load and full load depending on the load state of the trailer The lever must be moved to the position release before manoeuvring the trail...

Page 22: ...d connected directly to the tractor battery 12 volt with the supplied cable Pay attention to correct polarity the cables are marked with and The connection is then made using the supplied 3 pole cable via the 3 pin socket at the front on the left of the wagon There is a safety fuse 16 amp in the positive cable There is also a fuse 16 amp in the control box If the electrical system fails first chec...

Page 23: ...ing i e without oil circulation To do this release the counter nut K and use a screwdriver to screw the slotted screw in fully Then retighten the counter nut K On tractors with a normal hydraulic system the slotted screw 1 must be screwed out by 10 12 mm This dimension is set at works The valves are provided with emergency manual operation for the eventuality of complete electrical failure Operati...

Page 24: ...ydraulic block Function chart Comfort hydraulic block with maximum equipment HYDR SYSTEM SCREW 1 SOLENOID VALVES SLOTTED SCREWS FUNCTIONS RAISE LOWER RAISE LOWER RAISE LOWER RAISE LOWER RAISE LOWER TO REAR TO FRONT ...

Page 25: ...ch for operation of hydraulic blade 0 switching for D types on request 9 Indicator lamp red lights up when blade 0 switching is operated or blade safety device actuates 10 Cross conveyor belt RH or LH rotation Central positon cross conveyor belt is switched off 11 Turning knob for stepless moving floor adjustment from min to max In the minimum position the moving floor is running at extremely low ...

Page 26: ...cessary Check all blades daily Only sharpen the smooth side of the blades Best carried out with a KRONE sharpening device Setting foreign body protection blade control and installing and removing blades The blade safety setting is adjusted as follows Apply multi purpose key 6 and press in the direction of the arrow so that the blade safety lever is resting on the stop screw 3 at right and left Rel...

Page 27: ...lade 0 switching is operated the blade securing levers 7 are turned against the spring force by two pulling cylinders at left and right respectively This turns the blade support rollers so that the blades can swing to the rear out of the feed channel When the lever 7 is turned an electric switch 8 is operated via a tension spring It makes the indicator lamp 9 light up in the electrical control box...

Page 28: ...orter ones last When installing install the shorter blades first the longer ones last To make installation of blades easier any deposits of load residue should be removed from the area of the blade control shaft under the wagon If the blades are badly worn it may be necessary to adjust the distance between blade tips and scraper A This is carried out as follows Release the 4 bolts 1 and the counte...

Page 29: ... checked regularly To tension the two pick up drive chains release the bolts and push the tensioning rollers by hand onto the chains Retighten the bolts Tensioning of the 1 1 2 main drive chain is carried out using the chain tensioning pinion see photo To re tension first release counter nut 1 and then turn pressure spindle 2 until required tension is achieved Then retighten counter nut securely P...

Page 30: ... feeler wheels or slightly higher This is so that the main pressure is on the front feeler wheels The feeler wheels are adjusted using the brackets with holes 1 at left and right The height of the pick up is adjusted centrally using the adjusting lever 2 Attaching the baffle plate The baffle plate is only required for short crops The spring serves to adjust the pressure applied by the baffle plate...

Page 31: ...le tipping over Afterwards switch the floor conveyor on when the loading height has been reached or with extremely heavy crops the loading unit no longer runs smoothly 3 The swath should be even loose and not too thick 4 Avoid excessive pressing Switch advance on soon enough With green forage and beet leaves switch the floor conveyor on when the load has reached a height of approx 1 m in the wagon...

Page 32: ...ate the floor conveyor to allow the conveyor movements to operate freely again If the wagon is equipped with hydraulic blade 0 switching the blockage can almost always be eliminated by switching the blades out 9 Ensure that the permissible total weight indicated on the type plate is not exceeded 10 The articulated drawbar can be blocked with the shut off cock Before parking the wagon retract pick ...

Page 33: ...d this push button locks into engagement and cuts off all functions To release it will be sufficient to turn the push button Operation from the trailer rear end is only possible if switch 1 on the front control box is set to on the green indicator light 2 is lit and all other switches are set ot off or to central position If the front control box is used for operation current supply to the rear co...

Page 34: ... than required to protect it against overload Unloading without cross conveyor belt from the tractor seat 1 Adjust the rear control box if available as described in the preceding paragraph 2 Set rear shut off tap LH side to the positon without cross conveyor belt see illustration on page 22 3 Switch on the trator hydraulics and lock the control lever in this position Switch on current supply using...

Page 35: ...t iron struts 7 which are used to control the rear gate must be removed from their pins on the rear gate Installing and operating the cross conveyor belt With the rear gate opened introduce the RH and LH brackets for the cross conveyor belt int the C profile of the frame side members 1 Remove both spring bolts 2 by acting on wire rope 3 and slide the cross conveyor belt under the trailer Engage th...

Page 36: ...as shown in the sketch Install the shorter guard on the unloading side Secure guards using the rubber strap provided on the rear gate On the D types hook the guard supplied into the hinges provided on the metering device an secure using the rubber strap provided on the rear gate Install the guard opposite to the unloading side Installation of side panels GD version ...

Page 37: ...gate The rear gate can now be operated as usual via both hydraulic cylinders Attention When unloading with cross conveyor belt slid under the trailer the belt should always be kept clean it might be advisable to run the belt If a great number of loads have to be unloaded to the rear it is advisable to remove the cross conveyor belt This prevents the belt being damaged e g when driving over a pit s...

Page 38: ...ain connecting links To correct the chain tension release the locking levers 1 and drive in the tensioning eyelets 2 Removal of the metering rollers for loading hay D models only Remove drive chains from the metering rollers and drive clamping wedges 1 out of the roller bearings For the bottom movable roller it is necessary to release connecting piece 2 between slide strap and control lever The th...

Page 39: ...engage into the coupling element of sprocket 14 so that the drive is cut in When cutting the drive mechanism in or out always let the tractor engine run at idling speed If the metering roller drive is actuated the double claw is moved by the small hydraulic cylinder 15 from the central position towards the coupling element of the metering roller drive 16 The small hydraulic cylinder is connected t...

Page 40: ...in the upper channel Rectification Loading speed is too high a Turn cutter drum back with key and free channel remove foreign body or turn blade control to intermediate position b Remove defective or blunt blades and replace or sharpen c Switch on advance 2 loud noises are produced by the conveyor drum Check a Are the blades defective b Are the scrapers aligned c Are the conveyor drum tines bent R...

Page 41: ...ructions to prevent accidents and injuries General Certain care and maintenance intervals must be observed to ensure trouble free operation of the forage wagon and to reduce wear Amongst other things this includes the cleaning greasing lubricating and oiling of parts and components A thread size resistance class indicated on screw head Tighten nuts and screws regularly check tightness approx every...

Page 42: ...es must only be carried out by qualified personnel using suitable installation tools Park forage wagon on firm level ground Use wheel chocks to prevent accidental rolling Check tightness of wheel nuts regularly and tighten if necessary When inflating tyres with compressed air do not stand in front of the tyre Tyre can burst if pressure is too high Danger of injury Check tyre pressure regularly Uni...

Page 43: ...1045 380 3970 3175 4 5 13 0 75 16 10 PR 900 353 2710 2170 4 0 13 0 65 18 12 PR 890 353 2890 2310 4 5 335 65 R 18 x P27 142G 890 335 3520 2800 5 0 500 55 20 12 PR 1086 528 5130 4260 3 5 500 60 22 5 8 PR 1200 528 3230 2905 1 5 600 50 22 5 8 PR 1200 630 3660 3295 1 5 700 40 22 5 8 PR 1193 735 3895 3505 1 5 385 65 R 22 5 1075 390 5565 5175 8 0 9 00 20 14 PR HD 1012 260 3375 2875 7 5 Tyre diameter mm W...

Page 44: ... 5 250h 9 50h 6 50h 50h 1 50h 10h 13 100h 8 50h 7 50h 10 50h 50h 12 100h 11 50h BEI DRUCKLUFTBREMSE BEI DRUCKLUFTBREMSE 10h 100h 15 16 21 20 17 18 19 50h 50h 50h 50h 50h 50h 50h 50h NUR TYP GD NUR TYP GD NUR TYP D NUR TYP D 50h BEI ZUGPENDEL 14 10h ...

Page 45: ...essed air brake Number of lubrication nipples The following table lists the most important lubrication points on the forage wagon and the number of lubrication nipples For greasing use soft ductile lime soap grease or lithium base grease with penetration class 2 or 3 according to DIN 51825 We advise against using lubricating greases based on other systems If it is necessary to use a special oil th...

Page 46: ...d lubricating intervals see manual lubrication The main drive chain and the pick up drive chains are automatically provided with oil each time the pick up is raised If oil consumption is high the pick up can be raised a number of times for lubrication purposes Brushes at the lubrication points distribute the lubricating oil evenly over the roller chains Observe the oil level in the container on th...

Page 47: ...e to time Top up with SAE 90 gear oil Change the oil once a year To do this drain oil and refill gear unit with gear oil Oil change fill up to oil level check plug 1 Front gear unit Oil change refill up to oil level check plug 2 approx 1 litre Hydraulic advance gear unit 1 2 ...

Page 48: ...p up with SAE 90 gear oil until oil reaches the oil filler plug Angle gear for metering rollers After oil change dispose of used oil properly Top up with SAE 90 gear oil until oil reaches the oil filler plug ...

Page 49: ...rake The mechanical blocking procedure is eliminated by the elimination of the reversing blocking lever Aspecialbrakeshoesupportinthewheelbrakeeliminates the braking function when reversing This ensures that reversing is always unproblematical even on slopes The normal braking function is available immediately for forward travel The associated overrunning device is equipped with a progressively ac...

Page 50: ... hours After the first kilometres the transmission device cables etc and the brake linings will have adapted to the brake drum The resulting play must be eliminated by adjusting the turn buckle in the connecting cable between overrunning device and axle brake linkage 1 Couple empty vehicle to tractor 2 Turn turn buckle until 60 to 80 of maximum overrunning travel is used when braking 3 Check that ...

Page 51: ...eely when the brake is released G Setting the cam brake Type 30 4010 300 x 60 brake compensation in front of axle Always carry out setting or resetting of wheel brake first Support axle move overrunning device and parking brake to release position ring hitch must be pulled out fully Attention Ensure that the trailed implement is secured to prevent movement Release transmission device Turn the whee...

Page 52: ...possible causes Malfunction Cause Rectification Braking effect too weak Drawbar pushed in fully Readjust Linings not run in Improves after braking several times Large friction losses Check transmission device oil if necessary Reversing sluggish Brake system set too stiff Reset Excessive heating of brakes Incorrect setting Readjust during forward travel Release handbrake Oil transmission device Cle...

Page 53: ...ntamination Replace damaged sealing rings Check Check that the hose couplings engage and are sealed Replace defective couplings 2 Air filter for pipes Application The pipe air filter is installed in front of the brake valve It cleansthecompressedairandthusprotectstheequipment from malfunctions The brake system remains functional in both directions of flow even if the filter insert is blocked Servi...

Page 54: ...mpressed air reservoir stores the compressed air provided by the compressor During operation condensate water can collect in the compressed air reservoir The drain valve at the base of the compressed air reservoir should be operated daily in winter otherwise weekly or after 20 operating hours If the reservoir is damaged it must be replaced Check Drain compressed air reservoir Check drain valves fo...

Page 55: ...e placed underneath to collect the oil which flows out 3 Pull filter element 3 downwards off valve cover 5 by moving gently from side to side Dispose of the filter element 4 Pour residual oil from filter housing 4 into used oil container and clean filter housing 4 with diesel fuel or petroleum ether Assembly 1 Check perfect condition of O ring 2 Replace O ring if defective 2 Push new filter elemen...

Page 56: ...56 Hydraulic circuit diagram with comfort operation with Conveyor belt ...

Page 57: ...57 Hydraulic circuit diagram with comfort operation without Conveyor belt ...

Page 58: ...p floor conveyor Pick up up Pick up down Articulated drawbar up Articulated drawbar down Tailgate close Tailgate open Indicator lamp Tailgate Conveyor belt left Conveyor belt right free 12V switched 12V switched Floor conveyor Regelung Control back or rear Floor conveyor must rear Floor conveyor must Versorg Fllor conveyor Schnellauf Blade off Blade on Blade indicator ...

Page 59: ... Pick up up down Pick up up Articulated drawbar up down Valve for open operation Blade on off Blade indication left Blade indication right Tailgate open close Tailgate indication Conveyor belt left Conveyor belt right 12V DC switched S17 S15 Pull switch S18 Druckschalter 2X1 Steckverbindung control rear indication 3X1 Terminal strip in distributor 4X1 Connector control back indication V13 V13 Diod...

Page 60: ... Floor conveyor reverse Floor conveyor must back Floor conveyor soll Verzögerung Tailgate close Tailgate open Conveyor belt left Conveyor belt right 4X1 Connector control back distributor 5X1 Terminal strip on control back R2 Potentiometer S11 Cut out S10 Rocker switch on off S12 S13 Rocker switch on off tastend S14 Rocker switch on off on ...

Page 61: ...son What is more your machine will be ready for use before the next season starts Starting up after winter storage Remove oil and grease which was applied in order to preserve chains and parts Carry out full lubrication of machine This removes any condensed water which may have collected in the bearings Check the pressure of the tyres Check the oil level in the gear unit and top up as prescribed T...

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Page 64: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 17 Jul 2003 ...

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