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Sensor for total suspended solids measurement in
water and wastewater

SW.REV. 0.0.9_

OPTISENS TSS 2000

Handbook

The documentation is only complete when used in combination with the relevant
documentation for the signal converter.

Summary of Contents for OPTISENS TSS 2000

Page 1: ...0 9_ OPTISENS TSS 2000 OPTISENS TSS 2000 OPTISENS TSS 2000 OPTISENS TSS 2000 Handbook Handbook Handbook Handbook KROHNE 07 2018 4006304401 OPTISENS TSS 2000 en R01 The documentation is only complete when used in combination with the relevant documentation for the signal converter ...

Page 2: ...r any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 07 2018 4006304401 OPTISENS TSS 2000 en R01 Copyright 2018 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany IMPRINT ...

Page 3: ...2 3 Nameplate 11 3 Installation 12 3 1 General notes on installation 12 3 2 General installation instructions 12 3 3 Storage and transport 13 3 4 Configuration of a measuring point 13 3 5 Installation procedure 13 3 6 Opening the converter housing 14 3 7 Mounting the sensor into an assembly 15 4 Electrical connections 16 4 1 Safety instructions 16 4 2 Connecting the sensor cable to the signal conv...

Page 4: ... 2 Spare parts availability 40 6 1 3 Cleaning 40 6 1 4 Recalibration 40 6 1 5 Changing the sensor 41 6 2 Returning the device to the manufacturer 41 6 2 1 General information 41 6 2 2 Form for copying to accompany a returned device 42 6 3 Disposal 42 7 Technical data 43 7 1 Measuring principle 43 7 2 Technical data 44 7 3 Dimensions and weight 45 8 Notes 46 ...

Page 5: ...mistakes on display 2 _ Downwards compatible hardware and or software change of interfaces H HART P PROFIBUS F Foundation Fieldbus M Modbus X all interfaces 3 _ Downwards compatible hardware and or software change of inputs and outputs I Current output F P Frequency pulse output S Status output C Control input CI Current input X all inputs and outputs 4 Downwards compatible changes with new functi...

Page 6: ...and the approved certifications please refer to the EU declaration on the KROHNE website The manufacturer certifies successful testing of the product by applying the CE marking CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION This de...

Page 7: ...on over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 4 2 Disclaime...

Page 8: ...tion To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer c...

Page 9: ...e warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s pla...

Page 10: ...h handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate Figure 2 1 Standard scope of delivery 1 Orde...

Page 11: ...ok at the device nameplate to ensure that the device is delivered according to your order Figure 2 3 Example for a nameplate 1 Manufacturer 2 Observe the installation and operating instructions China RoHS CE marking 3 Article number 4 Serial number 5 Website Marking for WEEE disposal 6 Manufacturer date Software revision TAG number Ingess protection 7 Temperature range 8 Order code 9 Device name O...

Page 12: ...w area without restriction INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check f...

Page 13: ...ibrate the sensor with one or more process samples before it is installed into its final measuring location To install the device in the correct way follow the order of the following sections and their instructions 1 Connect the sensor to the signal converter 2 Calibrate the sensor 3 Mount the sensor into the immersion assembly For further information refer to the manual of the assembly 4 Install ...

Page 14: ...using at the top and bottom at the same time 2 Slide the housing cover backward 3 i The housing cover is guided and held by the inside hinge you have access to the terminal compartment now see 4 in the previous drawing and next section INFORMATION Clean and grease all threads each time you open the housing Use only resin free and acid free grease Before closing the cover ensure that the housing ga...

Page 15: ...on on page 32 Installing procedure Insert the sensor cable through the immersion assembly Fasten the sensor to the tip of the telescopic rod by tighteninng the screws of the 2 holding plates Connect the wires to the MAC 100 signal converter For further information refer to Connecting the sensor cable to the signal converter on page 16 For removing the sensor repeat the steps above in reverse order...

Page 16: ... may only be carried out with the power disconnected DANGER Observe the national regulations for electrical installations WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is del...

Page 17: ... 2 To remove a wire press down the white clip 8 on the corresponding terminal and pull the wire out Figure 4 1 Sensor connection terminals on the signal converter MAC 100 1 Sensor connection terminal 2 Relays 3 Terminal block A terminals for sensors 4 Terminal block S protective earth Wire Wire Wire Wire Terminal block Pos A Terminal block Pos A Terminal block Pos A Terminal block Pos A Blue J Bro...

Page 18: ...from certain menus offering the possibility to change presets Measuring mode Main menu Submenu Parameter 3 or 4 pages scrolling with or 2 5 s A quick setup A quick setup A quick setup A quick setup A1 language For further information see function tables A2 Tag A3 manual hold A4 set clock A5 reset errors A6 analog outputs A6 1 measurement A6 3 range A6 4 time constant A18 temperature offset A19 pro...

Page 19: ...are setting in C setup C3 I O To start a simulation process refer to the MAC 100 manual B3 simulation I O B3 1 current out A B3 2 current out B B3 3 current out C B3 4 simulation R1 B3 5 simulation R2 B3 6 simulation R3 B4 actual values B4 1 operating hours B4 2 process input A Menus which show the corresponding actual reading existence of the single submenus depends on the hardware setting and th...

Page 20: ...ther information see function tables C1 1 parameter TSS 2000 C1 28 temperature offset C1 29 product cal C3 I O C3 1 hardware C3 2 current out A C3 3 current out B C3 4 current out C C3 5 control input C3 6 limit switch R1 status output R1 C3 7 limit switch R2 status output R2 C3 8 limit switch R3 status output R3 C5 device C5 1 device info C5 2 display C5 3 1 meas page C5 4 2 meas page C5 5 graphi...

Page 21: ... reset automatically e g power fail or counter overflow You can answer the question reset with the following options no exit without reset yes reset and exit the function A6 analog outputs A6 1 measurement Value used for driving the current output A B C You can answer the question use at all outputs with the following options no exits the function using the value only for current output A B or C y...

Page 22: ...n R3 Allows simulation of the corresponding output value B4 actual values B4 1 operating hours This menu shows the operating time of the devices in hours B4 2 process input A In this menu the measurements from process input A can be read B5 logbooks B5 1 status log Contains the latest changes of the device status B5 2 calibration log Contains the results of the latest calibrations B6 information T...

Page 23: ...at a change of the configuration is completely available after returning to the measuring mode leave the menu accepting the changes The menu structure of the changed output will be immediately available after returning to the measuring mode Parameters can be set immediately as well but simulations and test functions will be functional after restart C3 1 1 terminals A Setting for current output A B...

Page 24: ...in device only errors of category F F F F application error errors of categories F F F F and F out of specification errors of categories F F F F F and S C3 2 5 measurement This function allows to define the value which activates the output The available options are TSS value and temperature C3 2 6 range Defines the min and max limits Range 10 0 200 C for temperature Range 0 000 50 000 g l for TSS ...

Page 25: ...rror level is set to application error if control input is set note that ASR is disabled in this case all outputs to zero all outputs excluding display are set to 0 hold all outputs all outputs are fixed to the current value a message of the category C is generated when active this does not include the display C3 5 2 invert signal This function allows to define how the control input is activated O...

Page 26: ...s to define how the limit switch is activated Options off Relais works as normally open contact if limit exceeds on Relais works as normally closed contact if limit exceeds 3 6 5 information Contains serial number software version number and production date of the circuit board 3 6 6 simulation This function allows to simulate the limit switch The available options are break and set value With set...

Page 27: ...ment of the display C5 2 1 language Available languages German English French Spanish C5 2 2 contrast This function allows to adjust the contrast of the display e g at extreme temperatures Note that a change of the contrast takes place immediately not just when the menu mode is left You cannot reset a change by leaving the programming mode without saving the changes Range 9 0 9 C5 2 3 default disp...

Page 28: ...mits Range 150 0 150 C5 3 5 time constant Defines the min and max limits Range 0 001 100 seconds C5 3 6 format 1 line This function allows to define the number of digits after the decimal point i e the decimal places Options automatic X up to X XXXX If one line is selected in C5 3 1 the display shows maximum X XXX If two or three lines are selected in C5 3 1 the display shows maximum X XXXX C5 3 7...

Page 29: ... you can scale the X axis time and the Y axis C5 5 1 select range These functions allows to define the scaling of the Y axis Options manual set range in the following function C5 5 2 automatic automatic scaling based on the measured values the range will be reset after a parameter change or a new start up of the device only C5 5 2 range If the option manual is selected in the previous function you...

Page 30: ...0000 password protection disabled C5 7 units This menu groups several functions to define the units of the measuring results These units are used for all values of the related unit group on the display measuring screen and parameters Sensor relevant units are shown in bold letters All other units are shown for information only C5 7 1 concentration absolute This function allows to define the absolu...

Page 31: ...fine the conversion factor if a free unit was chosen With this factor the measurement value is multiplied to get a value in the free unit C5 7 12 temperature C5 7 12 temperature C5 7 12 temperature C5 7 12 temperature This function allows to define the temperature unit Options C F K C5 7 13 air pressure This function allows to define the air pressure unit Options Pa kPa bar mbar Torr atm C5 7 14 p...

Page 32: ...S value The TSS value can be entered at a later date preferably after lab analysis of the sample itself such optimizing the measurement results in given sample matrix It is recommended to do all possible measuring points across the expected measurement range 5 3 1 Calibration with MAC 100 signal converter To avoid alarms on the distributed control system DCS when temporarily removing the sensor i ...

Page 33: ...uman eye e g polymer film Press for more than 2 5 seconds then release the button You are on the main menu level Press or until the main menu quick setup quick setup quick setup quick setup is highlighted MAIN MENU A quick setup A quick setup A quick setup A quick setup B test C setup D service Press to enter the chosen menu You are on the first submenu level In the upper line of the display quick...

Page 34: ...g 0 can be entered with the more points that are used the more precise the conversion will be Press for more than 2 5 seconds then release the button You are on the main menu level Press or until the main menu setup setup setup setup is highlighted MAIN MENU A quick setup B test C setup C setup C setup C setup D service Press to enter the chosen menu You are on the first submenu level In the upper...

Page 35: ...alibration points 2 6 Press to confirm Press or until take sample 0 take sample 0 take sample 0 take sample 0 is highlighted Press to enter the chosen menu Press or to answer the question take sample take sample take sample take sample with the following options Yes Yes Yes Yes or No No No No Press to confirm The actual ADU value is shown Press to confirm Press or to answer the question store cal ...

Page 36: ...or No No No No Press to confirm Information The calibration process for take sample 1 2 take sample 1 2 take sample 1 2 take sample 1 2 is equal to take sample 0 take sample 0 take sample 0 take sample 0 Press or until TSS value 0 TSS value 0 TSS value 0 TSS value 0 is highlighted Press to enter the chosen menu In the upper line of the display TSS value TSS value TSS value TSS value appear Press o...

Page 37: ...INFORMATION If the calibration was not successful you can choose between load old cal data load old cal data load old cal data load old cal data and check cal check cal check cal check cal data data data data If you choose load old cal data load old cal data load old cal data load old cal data the old calibration data will be loaded and the current data will be deleted If you choose check cal data...

Page 38: ... are stored including date and time Press for more than 2 5 seconds then release the button You are on the main menu level The main menu quick quick quick quick setup setup setup setup is highlighted Press or until the main menu test test test test is highlighted MAIN MENU A quick setup B test B test B test B test C setup D service Press to enter the chosen menu Press or until the submenu logbooks...

Page 39: ...on reset calibration is highlighted Press to enter the chosen menu Press or to answer the question reset calibration reset calibration reset calibration reset calibration with the following options Yes Yes Yes Yes or No No No No Press or until Yes Yes Yes Yes is shown and press to confirm please wait please wait please wait please wait appear and a 15 seconds countdown starts reset calibration res...

Page 40: ...plies to spare parts which are subject to wear and tear under normal operating conditions 6 1 3 Cleaning Dirt deposits on the measurement window may lead to erroneous results Rinse the device thoroughly with tap water and only use a soft tissue to carefully remove deposits from the measurement window The sensor housing may be cleaned by scrubbing it with a suitable brush Make sure you do not touch...

Page 41: ...ted If installed and operated in accordance with these operating instructions it will rarely present any problems WARNING Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer may only handle test an...

Page 42: ...ce when it is returned Date Signature Stamp LEGAL NOTICE Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in...

Page 43: ...spended Solids TSS TSS is a key measurement for water wastewater and certain industrial processes Typically TSS is monitored through periodic grab samples and a filter test performed by a skilled technician TSS is the gravimetric dry weight of particles trapped by a filter TSS is typically expressed in mg l g l and Total Suspended Solids mg l filter weight after filtering filter weight before filt...

Page 44: ... particles between the measuring windows Application Total suspended solids or optical density extinction in fluids in the near infrared range 855 nm wavelength Design Measuring range 0 4 AU Light method specifications Wavelength 855 nm Light source LED Measuring accuracy Measurement uncertainty 2 5 at reference conditions DIN EN ISO 15839 2007 02 Repeatability 0 5 at reference conditions DIN EN I...

Page 45: ...al requirements of the EU directives The CE marking indicates the conformity of the product with the European Union legislation applying to the product and providing for CE marking For full information of the EU directives and standards and the approved certifications please refer to the EU declaration on the website of the manufacturer Figure 7 1 Dimensions of the device Dimensions mm Dimensions ...

Page 46: ...8 NOTES 46 OPTISENS TSS 2000 www krohne com 07 2018 4006304401 OPTISENS TSS 2000 en R01 ...

Page 47: ...NOTES 8 47 OPTISENS TSS 2000 www krohne com 07 2018 4006304401 OPTISENS TSS 2000 en R01 ...

Page 48: ...ervices Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 07 2018 4006304401 OPTISENS TSS 2000 en R01 Subject to change without notice The current list of all KROHNE contacts and addresses can be found at www krohne com ...

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