Komatsu Galeo HD405-7R, Operation & Maintenance Manual

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FOREWORD
CONTENTS
WEAR PARTS 4- 10
WEAR PARTS LIST 4- 10
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 11
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4- 12
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL
4- 14
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 15
TORQUE LIST 4- 15
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4- 16
SAFETY CRITICAL PARTS 4- 17
MAINTENANCE SCHEDULE CHART 4- 18
MAINTENANCE SCHEDULE CHART 4- 18
SERVICE PROCEDURE 4- 21
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4- 21
WHEN REQUIRED 4- 22
CHECK BEFORE STARTING 4- 48
EVERY 250 HOURS SERVICE 4- 49
EVERY 500 HOURS SERVICE 4- 61
EVERY 1000 HOURS SERVICE 4- 67
EVERY 2000 HOURS SERVICE 4- 79
EVERY 4000 HOURS SERVICE 4- 82
EVERY 8000 HOURS SERVICE 4- 84
EVERY 15000 HOURS SERVICE 4- 85
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
SELECTING DUMP BODY 6- 2
HANDLING AIR SUSPENSION SEAT 6- 3
SEAT ADJUSTMENT 6- 3
REMOVAL AND INSTALLATION OF HEADREST 6- 5
HANDLING AUTOMATIC SPIN REGULATOR (ASR) 6- 6
EXPLANATION OF COMPONENTS 6- 6
ACTUATION OF ASR SYSTEM 6- 7
PRECAUTIONS WHEN USING 6- 7
BLEEDING AIR FROM ASR CIRCUIT 6- 8
HANDLING ABS 6- 9
EXPLANATION OF COMPONENTS 6- 9
ABS SYSTEM CHECK AFTER STARTING ENGINE 6- 11
OPERATION OF ABS 6- 11
PRECAUTIONS WHEN USING 6- 12
HANDLING PAYLOAD METER II (CARD TYPE) 6- 13
METHOD OF USING ACCURATELY 6- 14
GENERAL LOCATIONS 6- 15
CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS) 6- 20
EXTERNAL DISPLAY LAMPS 6- 24
DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER 6- 26
OPERATION OF SWITCHES 6- 31
PROBLEM AND WARNING DISPLAY (ERROR CODE) 6- 53
WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY) 6- 60
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