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Section 5 -- Tools/Preventive Maintenance/Cleaning

5-1

2005 July Rev. B 7F3318

Section 5 -- Tools/Preventive Maintenance/Cleaning

5-1.

Required Tools

In addition to standard hand tools (SCREWDRIVERS, WRENCHES, etc.), the following tools are needed

to service the IMAGER.

Note

•

The listed tools are a subset of the tools required for servicing the

Kodak Dryview 8100.

•

Non-Kodak service technicians are responsible for purchasing items 1 through 3.

1. LAPTOP COMPUTER with the following minimum requirements:

•

Pentium--class IBM-compatible with

Windows

95/98 or higher Operating System

•

24 Megabytes of RAM

•

1.2 Gigabyte internal HARD DISK

•

Internal MODEM, 28.8 Kbps transmission rate

•

NETWORK CARD (10BaseT or 100BaseTX TCP/IP PCMCIA CARD)

•

VIDEO SCREEN -- 800 x 600 pixels, 256 colors

•

MOUSE or POINTING DEVICE

•

Web browser software (Internet Explorer 4.0)

Note

These specifications are the minimum configuration needed to use the SERVICE TOOL

configuration and diagnostic tools built into the LASER IMAGER software. For information on the

SERVICE TOOL, see Section 7.

2. FLUKE DVM, Model 87 (or equivalent)
3. Dual-trace OSCILLOSCOPE:

•

Band Width

: 0 to 100 MHz

•

Sensitivity

: 0.5 mv

•

Accuracy

:

3%

4. CABLE, Serial Port

26-1011-4592-3

5. CABLE, 10BaseT, Crossover

96-0000-3918--8

6. CABLE, 10BaseT, Straight--Through (PATCH CABLE)

TL5576

7. TEMPERATURE METER KIT

78-8099-9500-0 (PROBE P/N

26-1011-8560-6)

(includes

Minco

TEMPERATURE METER and 11-inch bar-type PROBE, factory calibrated as a pair)

Note

If a new PROBE is ordered, the PROBE and METER must be sent in for calibration.

See paragraph 5-2.

8. BLOCK (used with PROBE)

78-8064-5583-4

9. STATIC PROTECTION KIT

780ST8501

(includes a static dissipative work surface, GROUND CORD, 2 sizes of WRIST BANDS, and an

ALLIGATOR CLIP)

10. CHEMICAL CLEANING KIT

SP7F6028

Summary of Contents for DryView 8150

Page 1: ...SERVICE MANUAL Kodak DryView 8150 LASER IMAGER 1961259 7F3318 07 05 ...

Page 2: ...3 B p1 revised temperature spec p4 revised steps 3 and 6 p6 revised screen image 4 B p1 p45 revised Caution 5 B p1 revised Note p5 added procedure 6 B 7 B p3 added Problem Cause Remedy p25 revised step p31 added Re loading the MPDB p70 added Using PCAnywhere p71 revised head ing to Using filtering and added Using Scripts 8 B p17 added 10 x x x Problem p33 deleted Note p35 revised step 7 p50 added ...

Page 3: ...nual This device contains a 50 milliwatt LASER The following label visible when the REAR PANEL is removed warns of danger if the LASER is energized when the rear panel is removed DANGER 96 0000 3663 0 B 96 0000 3663 0 C DA NGER Bypassing interlocks other than the service interlock above will allow system to run with laser energized Exposure to laser light may result in permanent eye and skin damag...

Page 4: ...ion To avoid damage to ESD sensitive ELECTRONIC COMPONENTS always wear an ANTI STATIC WRIST STRAP when handling CIRCUIT BOARDS or EPROMs Table of Contents Revision History i Safety Regulatory EMC and CE Marking Compliance ii Section 1 Specifications 1 1 1 1 Dimensions 1 1 1 2 Electrical Power 1 1 1 3 Storage Environment 1 1 1 4 Operating Environment 1 1 1 5 Altitude 1 2 1 6 Floor Vibration 1 2 1 7...

Page 5: ...Host Name and the IP Address 2 22 2 6 2 Checking the Port Number of the Secure Tunnel 2 23 2 6 3 Setting the System Clock 2 24 2 6 4 Checking the Values for DICOM Source Communications 2 25 2 6 5 Setting up Service Tracking 2 26 2 6 6 Configuring SCP Services 2 26 2 6 7 Configuring the IMAGER to be a Destination 2 33 2 6 8 Configuring the LOCAL PANEL 2 36 2 6 9 Selecting the Type of Film 2 38 2 6 ...

Page 6: ... 2 3 Processor Rollers and Related Parts 4 6 4 2 4 Processor Motor 4 7 4 2 5 Kicker Motor 4 9 4 2 6 Processor Film Diverter Assembly 4 11 4 3 Roller Set Assemblies 4 12 4 4 Densitometer Assembly 4 14 4 4 1 Densitometer Module 4 14 4 4 2 Densitometer Exit Sensor S9 4 15 4 4 3 Densitometer Light Source Assembly 4 16 4 4 4 Densitometer Board 4 17 4 5 Local Panel Assembly 4 18 4 6 Film Pickup Assembly...

Page 7: ... VERTICAL TRANSPORT MOTOR Step 6 4 44 4 11 IMAGING EXPOSURE ASSEMBLY 4 45 4 11 1 IMAGING MODULE 4 45 4 11 2 SCANNER ASSEMBLY 4 46 4 11 3 PLATEN FILM SENSOR S6 4 48 4 11 4 OPTICS HOME SENSOR S7 4 49 4 11 5 Optics Translation MOTOR Step 4 and Capstan 4 50 4 11 6 FILM CENTERING ASSEMBLY and CENTERING MOTOR Step 7 4 51 4 11 7 PLATEN ROLLER MOTOR Step 2 4 52 4 11 8 PLATEN NIP ROLLER BELT 4 53 4 11 9 PL...

Page 8: ...5 5 4 11 Replace the PROCESSOR GASKET 5 17 5 4 12 Installing the DRUM 5 17 5 4 13 Completing the PM 5 19 5 5 Cleaning the OPTICS MODULE 5 20 Section 6 Theory of Operation 6 1 6 1 General 6 1 6 2 The DICOM RASTER ENGINE DRE 6 2 6 2 1 DRE Hardware 6 2 6 2 1 1 DRE Computer Hardware Components 6 2 6 2 1 2 LOCAL PANEL 6 3 6 2 1 3 Image Processing in Main Memory 6 4 6 2 2 PCIO BOARD 6 4 6 2 2 1 Digital ...

Page 9: ... 17 6 4 3 2 Film Platen 6 18 6 4 3 3 Optics Module 6 18 6 4 3 4 Optics Translation Assembly 6 20 6 4 3 5 Optics Module Control Board 6 21 6 4 4 Densitometer Module 6 23 6 4 4 1 Step Wedge Calibration 6 23 6 4 4 2 Reading the Dpatch 6 25 6 4 4 3 Using Test Calibration Data to Create the Film Model 6 25 6 4 4 4 Densitometer Control Functions 6 26 6 4 5 RF TAG SUBSYSTEMS 6 26 6 4 5 1 RF TAG SUBSYSTEM...

Page 10: ... 7 23 7 2 17 Troubleshooting the Source of Image Problems 7 24 7 2 18 Configuration Backup 7 28 7 2 19 Configuration Restore 7 29 7 2 20 Upgrading the DRE Software Ghosting 7 30 7 2 21 Reloading the MPDB through RMS 7 31 7 3 Using Power On Self Test as a Troubleshooting Tool 7 33 7 3 1 Setting up for Observation of Self Test 7 33 7 3 2 Initialization and Self Test Sequence Flow Charts 7 33 7 4 Fun...

Page 11: ...tion for Transporting Film in the Service Mode 7 62 7 6 2 Isolating the General Area where Scratches are Occurring 7 62 7 6 3 Locating the Cause of Scratching in the PROCESSOR DENSITOMETER Area 7 64 7 6 4 Locating the Cause of Scratching in the FILM PLATEN 7 65 7 6 5 Guidelines for Removing the Causes of Scratches 7 65 7 7 Monitoring the MCS Via a Direct CABLE Connection to the MCS BOARD 7 66 7 8 ...

Page 12: ... Error 05 000 Error in Storage Subsystem 8 12 8 5 10 Error 05 039 Unable to Reach Low Watermark 8 13 8 5 11 Error 05 044 Low Watermark Has Been Reached 8 14 8 5 12 Error 10 001 Delivery Subsystem Internal Software Error 8 15 8 5 13 Error 10 003 Image Datapath Error in Delivery Server Subsystem 8 16 8 5 14 10 910 No Communication with the MCS 8 17 8 5 15 10 x x x Problem 8 17 8 5 16 Error 12 001 So...

Page 13: ...t Be Closed 8 48 8 5 46 21 178 ROLLBACK Failed to Leave Home 8 49 8 5 47 21 179 ROLLBACK Failed to Move from Open Position 8 50 8 5 48 21 515 Calibration Print Failed 8 51 8 5 49 21 624 Bad DENSITOMETER Data 8 52 8 5 50 21 631 Dmin Not Met 8 53 8 5 51 21 632 Dmax Not Met 8 54 8 5 52 21 921 FEEDER Diagnostics Failure 8 55 8 5 53 25 922 RF TAG SUBSYSTEM Diagnostics Failure 8 60 8 5 54 25 931 RF TAG ...

Page 14: ...25 DENSITOMETER Offset Failure with Light Source On 8 96 8 5 82 29 931 MCS Cannot Communicate with DENSITOMETER 8 97 8 5 83 29 932 MCS Cannot Communicate with DENSITOMETER Notification 8 98 Section 9 Illustrated Parts Breakdown 9 1 Figure 9 0 SYSTEM OVERVIEW 9 1 Figure 9 1 CABINETRY WITH LOCAL PANEL 9 2 Figure 9 2 FILM PROCESSOR ASSEMBLY 9 4 Figure 9 3 ROLLER SET ASSEMBLIES 9 6 Figure 9 4 DENSITOM...

Page 15: ...ne matching is accomplished by the use of VOLTAGE SELECTION PLUGS inserted at the primary of the POWER TRANSFORMER Input Voltage 100 VAC 10 50 60 3 Hz 120 VAC 10 60 3 Hz 230 VAC 10 50 3 Hz Input Current Draw Less than 12 Amps at 100 VAC input voltage Less than 10 Amps at 120 VAC input voltage Less than 5 3 Amps at 230 VAC input voltage Power Consumption 700 watts maximum 1 3 Storage Environment Te...

Page 16: ...nge of 650 1000 Hz in the vertical or horizontal direction 1 7 Floor Levelness The floor must be level within 1 with respect to gravity vector direction 1 8 Floor Load 100 lb sq in calculated by dividing machine weight by machine floor foot print 450 lb 4 5 sq ft 1 9 Environmental Effects Heat Dissipation 3000 BTU Hr average Acoustical Noise Less than 55 dB A at 1 meter less than 70 dB momentarily...

Page 17: ...ject s name URL to determine which application should be used to access the object Carrier Profile A term categorizing a subset of video parameters that describe the video signal itself as opposed to the image content carried on the video signal CGI Common Gateway Interface COM Communications Port CPU Central Processing Unit The microprocessing chip in a computer DAC Digital to Analog Converter DI...

Page 18: ...nts in which the documents contain embedded references to other documents in their text Image Profile A term categorizing a subset of video parameters that describe the image content of the video signal I O Input Output IP Address Internet Protocol Address The numeric address of a site on the network e g 163 228 42 82 An IP address is actually a 32 bit binary number For convenience the number is e...

Page 19: ...tor to Transistor Logic TXD The transmit signal line as defined by the RS232 and RS422 communication specifications SMPTE Society of Motion Picture and Television Engineers SOL Start of Line SOS Start of Scan SSR Solid State Relay STP Shielded Twisted Pair Subnet Mask A 32 bit value in the format of an IP address that specifies which bits of an IP address specify the host For example 255 255 0 0 m...

Page 20: ...Service Manual 1 6 7F3318 2005 July Rev B BLANK PAGE ...

Page 21: ...h 2 4 Connecting to Electrical Power and the Network Paragraph 2 5 Configuring the IMAGER Paragraph 2 6 Training Key Operators Paragraph 2 7 Checking Temperature of the PROCESSOR Paragraph 2 8 Checking Image Quality Paragraph 2 9 Backing up the System Configuration Paragraph 2 10 Editing the Service History Log Paragraph 2 11 2 2 Tools Required for Installation VOLTMETER LAPTOP COMPUTER SERVICE TO...

Page 22: ...handling during shipment 3 If damage or mishandling is evident contact the shipper 4 Remove the TOP PANEL 3 PLASTIC CLAMPS 11 METAL CLAMPS 5 Remove RIGHT SIDE PANEL 4 PLASTIC CLAMPS 8 METAL CLAMPS 6 Remove the top FOAM PACKING 7 Remove the PLASTIC BAG containing the printed Kodak DryView 8150 LASER IMAGER SAFETY MANUAL and the Kodak DryView 8150 LASER IMAGER USER DOCUMENTATION CD 8 Read the SAFETY...

Page 23: ...he FRONT PANEL 2 Lay the FRONT PANEL on the floor in front of the IMAGER 3 Remove the METAL CLAMPS from the bottom of the SIDE PANEL 4 Remove the METAL CLAMPS from the bottom of the REAR PANEL 5 Place a chair or similar item against the SIDE PANEL to keep it from falling 6 Hold the REAR PANEL so it does not fall Remove the METAL CLAMPS from the edge of the REAR PANEL 7 Remove the REAR PANEL and se...

Page 24: ... Rev B 10 With SCISSORS cut the FOIL BAG all around the base of the IMAGER 11 10 11 Remove the FOIL BAG Note The bottom of the FOIL BAG under the Imager will remain in place 12 Remove the ACCESSORIES package See page 2 7 for contents 12 ...

Page 25: ...CRATE to be used as a RAMP a Detach the 2 RAMP SUPPORTS from the Velcro STRIPS b Hook the RAMP SUPPORTS in the upright position RAMP SUPPORTS Velcro STRIP FRONT PANEL RAMP HOOK 2 Turn the RAMP over 3 Position the RAMP so the 2 BOLTS in the base of the RAMP insert into the holes in the METAL PLATE on the PALLET RAMP BOLTS METAL PLATE PALLET ...

Page 26: ...WRENCH from the ACCESSORIES PACKAGE to remove 4 BOLTS from each L BRACKET b Discard the BOLTS and L BRACKETS BOLT L BRACKET Caution Stand in front of the IMAGER as you control its movement down the RAMP The force of the IMAGER down the RAMP is about 36 kg 80 lb Be careful not to tip the IMAGER or allow it to roll off the side of the RAMP The IMAGER weighs 204 kg 450 lb 6 Move the IMAGER slowly dow...

Page 27: ...e PLUG must be connected on this CORD before it can be used Two RJ 45 INTERNET DROP CABLEs You will use one of these cables to connect the IMAGER to the DICOM network There is a long CABLE and and a short CABLE You can use either one Software and publication CDs including the user documentation CD the DRE software CD the Local Panel videos CD Note You have already removed and used the Allen WRENCH...

Page 28: ...IMAGER to the Installation Site 1 Move the IMAGER and accessories to the installation area 1m 39 in 1 m 39 in 2 Position the IMAGER temporarily so there is a space of a least 1 m 39 in in the front and at the back of the machine for removal of packing materials ...

Page 29: ...ER Film of the correct size and type supplied by the customer 2 3 7 Required Configuration Information Check that the following customer information is available for configuration of the IMAGER The Network Host Name for the IMAGER The Network Address for the IMAGER including IP Address Subnet Mask Gateway The DICOM Port Number for the IMAGER A list of all MODALITIES that will connect to the IMAGER...

Page 30: ... Port1 Authentication Type1 Proxy Server Username1 Proxy Server Password1 1 Required if used at location The following are obtained from the Imager during installation K number found on Local Panel System Information screen Serial Number under the hood on the front of the Imager ...

Page 31: ...n 2 11 2005 July Rev B 7F3318 2 4 Unpacking 2 4 1 Removing the Packing Materials from the Back of the IMAGER 1 Remove and save 9 SCREWS circled in the diagram from the REAR PANEL SCREWS 9 REAR PANEL 2 Remove the REAR PANEL ...

Page 32: ...move the entire plastic CABLE TIE to avoid damage to the IMAGER Take care not to cut any WIRES or damage any mechanical parts or assemblies 3 Cut and remove 2 CABLE TIES and TAGS from the FILM PICKUP AY 4 Cut and remove the CABLE TIE and TAG from the TRANSLATION MOTOR 5 Remove the TAPE and FOAM from the top of the PLATEN AY 6 Pull out the 2 PLASTIC TUBES FILM PICKUP AY 3 TRANSLATION MOTOR 4 PLATEN...

Page 33: ...fingers Close the HOOD carefully Releasing and dropping the HOOD could damage the IMAGER 1 Grasp the HOOD in the recessed area below the LOCAL PANEL 2 Raise the HOOD until the SUPPORT ROD locks into place 3 Insert a small diameter SCREWDRIVER or similar item in the slot at an angle pointing toward the rear of the IMAGER Press down to unlatch the FRONT DOOR The DOOR will unlock and open 4 Close the...

Page 34: ...Service Manual 2 14 7F3318 2005 July Rev B 6 Remove the 2 SCREWS and 2 TAGS 6 ...

Page 35: ...in the bottom of the OPTICS MODULE Grasp the tab on either end of the RUBBER STRIP and peel the strip off 9 Check that the double back tape used to secure the RUBBER STRIP is still attched to the strip If not go to step 10 otherwise step 11 10 With your fingers check both ends of the slot to make sure that no TAPE remains over the slot Remove any remaining tape before proceeding Tape left on this ...

Page 36: ...ILTER 1 Lift the FILTER RETAINING CLIP 2 Pull the PLASTIC BAG and the CHARCOAL FILTER from the IMAGER 3 Remove and discard the PLASTIC BAG 1 2 3 4 Insert the CHARCOAL FILTER into the enclosure 5 Push down the RETAINING CLIP so it locks into place 4 5 6 6 Close the FRONT DOOR ...

Page 37: ...Check that you have removed from the front of the IMAGER 2 SCREWS and TAGS from the PLATEN AY see page 2 14 RUBBER STRIP from the slot in the OPTICS MODULE see page 2 15 PLASTIC BAG from the CHARCOAL FILTER see page 2 16 3 Close the FRONT DOOR 4 Discard the packing materials 2 5 Connecting to Electrical Power and the Network 2 5 1 Electrical Power Setup 1 Use a VOLTMETER to measure the AC voltage ...

Page 38: ...E SELECTION PLUG is keyed so that it can only be inserted one way Do not force the PLUG When oriented correctly it will insert easily 4 Discard the remaining VOLTAGE SELECTION PLUGS 5 Replace the REAR PANEL a Engage the bottom tabs and rotate the top into position b Install the 9 SCREWS SCREWS 9 BACKPANEL Bottom Tabs 3 ...

Page 39: ...ve and discard the CAUTION LABEL from the REAR PANEL 2 Select a POWER CORD appropriate to this site from the 3 CORDS supplied in the ACCESSORIES PACKAGE Note If neither whole CORD can be used you will have to obtain and attach a suitable PLUG to the universal POWER CORD Warning Dangerous Voltage ...

Page 40: ... to the customer network 2 5 4 Securing the IMAGER in its Operating Position 1 Review the Location Requirements for the IMAGER Refer to the Site Readiness Checklist for the Kodak DryView 8150 Laser Imager document 7F3336 2 Position the IMAGER precisely where it normally will be used 3 Secure the IMAGER in position a Rotate the STOP clockwise by hand until it touches the floor b Tighten the LOCK NU...

Page 41: ...TCH to the ON position 2 6 Configuring the IMAGER 1 Use a straight through INTERNET PATCH CABLE to connect your LAPTOP COMPUTER to the Service Port under the TOP HOOD 2 Set the IP Address of your LAPTOP COMPUTER to 192 168 0 2 the IP address of the IMAGER service port is 192 168 0 1 INTERNET PATCH CABLE Figure 2 1 Connecting the LAPTOP COMPUTER to the IMAGER 3 Energize the LAPTOP COMPUTER 4 Use Se...

Page 42: ... select Configuration System Network 3 Click Modify Note The Host Name is the network name for this IMAGER It can be a maximum of 14 characters and a minimum of one The first character must be a letter Other characters can be a letter number or a 4 Enter Host Name IP Address subnet Mask Default Gateway 5 Click Save 6 Restart the IMAGER from the LOCAL PANEL to enter the network data into the system...

Page 43: ... the main menu of the SERVICE TOOL select Configuration System SecureLink 2 Check that the Port setting is 443 Note If the Port setting is not 443 you will not be able to back up the configuration 3 If the Port setting is not 443 a Click Modify b Type 443 c Click Save d Restart the IMAGER from the LOCAL PANEL ...

Page 44: ...o correct the Time Zone setting a Click Modify b Select the correct Time Zone from the Time Zone dropdown menu c Click Save 3 If the Time value is incorrect a Click Modify b Select a field in the Time window and use the Arrows to increase or decrease the time c Click Save d Notify Service Engineering that the time was incorrect and had to be changed Note The Date can be changed only by Level 5 per...

Page 45: ...Click Modify b Place a check in the Automatically adjust clock for daylight savings time check box c Click Save 2 6 4 Checking the Values for DICOM Source Communications 1 From the main menu of the SERVICE TOOL select Configuration DICOM SCP Communications 2 Check that Port number is 5040 Association Limit is 12 Source Name is DICOM 3 If the values are not correct a Click Modify b Enter the correc...

Page 46: ...evel 5 certification 4 Click Save 2 6 6 Configuring SCP Services The Kodak DryView 8150 LASER IMAGER comes with a Modality Preferences Databse MPDB When a modality sends information to the 8150 the first time the software will look at the DICOM unique ID and check for a match in the MPDB table If it finds a match it will send a TFT and contrast density settings Note Before this configuration proce...

Page 47: ...OOL will display a screen of Image Optimization parameters with default parameter values selected from the Modality Preferences Database in the DRE Note The parameter default values on the screen apply to the MODALITY identified in the SCU window at the top of the screen ...

Page 48: ...improved tone scaling of imag es The SCP must agree to negotiate this PLUT YES for those SCUs with PLUT capability Negotiate Color Print Determines if the SCP will negotiate the Color Print Service if requested by the SCU NO TFT Set Name Name of a particular set of 15 TFT curves Each curve in the set is identified by a corresponding user selectable contrast number 1 15 See paragraph 2 12 For Alway...

Page 49: ...y If you select YES the parameter on the screen will override the parameter that the SCU sends If you select NO the SCU parameter will apply Normally you should allow the SCU to override 5 After checking and modifying if necessary the Image Optimization parameters select Other Options from the top of the screen ...

Page 50: ...Service Manual 2 30 7F3318 2005 July Rev B 6 Check each parameter ...

Page 51: ...eck with the user for the print priority for this SCU For Always Apply select NO 2mm Border Selects 2mm border for non requested image size jobs The default is NO Film Clip Border Enbles use of clipping border of 22 1 mm for jobs that have more than one image with a requested image size that does not resize images The default is NO Film Base BLUE FILM or CLEAR FILM If the SCU does not send film ba...

Page 52: ... size is too large for the film When this occurs the scale icon is printed on the film See Figure 2 2 To crop is to remove the edges of the image so it fits on the film The uncropped part of the image will remain true size When this occurs the crop icon is printed on the film See Figure 2 2 Check with the user If MINIFY SCALE is selected the IMAGER will determine which type of de magnification is ...

Page 53: ...onfiguration Destination Note The AE Title on the 8150 cannot be changed The 8150 does not care what the modality uses for an AE Title for the PMA destination 2 To select the film types to be used in the IMAGER select Media Types Note A Media Types screen will display for each of the 3 film sizes The example above is for 35 by 34 cm 14 by 17 in film ...

Page 54: ...r page formats other than 1 up the following applies In any column of images on the page the sum of all Image Heights plus all separations between images cannot exceed the Image Height pixel value In any row of images on the page the sum of all Image Widths plus the separations between images cannot exceed the Image Width pixel value 4 From the Printer Configuration screen select Page Formatting 5...

Page 55: ... 2 35 2005 July Rev B 7F3318 Note You must check with the user before changing any of the Ranges values 7 If it is necessary to change any value on the Page Formatting screen a Click Modify b Enter the new value c Click Save ...

Page 56: ...ed on the LOCAL PANEL a Click Modify b Select the desired language from the Language dropdown menu c Click Save Note Key Access Timeout is the number of seconds that passcode protected screens on the LOCAL PANEL will remain on before automatically closing and returning to the Status screen The timeout can be set from 30 to 300 seconds 4 If you wish to change the default timeout value a Click Modif...

Page 57: ... Training 5 Ask the operators to create the passcodes they wish to use They must be 6 digits numeric only 6 If you wish to enter the passcodes at this time a Click Modify b Type each 6 digit passcode c Click Save 7 Change the Service Passcode The Service passcode is 123456 when the IMAGER leaves the factory At this time change this passcode to a new passcode that you choose The Service Passcode mu...

Page 58: ... Film 1 From the main menu of the SERVICE TOOL select Configuration MCS Film Type 2 If only CE marked film is to be used by the IMAGER a Click Modify b Place a check in the Required CE mark check box c Click Save 3 Select Any from the Film Type dropdown menu 4 Click Save ...

Page 59: ...setting up RMS contact TSC or xxxx to set up a group name under the appropriate region If this IMAGER is to be monitored remotely configure it for remote servicing as follows 1 From the main menu of the SERVICE TOOL select Configuration System Remote Monitoring 2 Click Modify 3 Enter into the appropriate windows the geographical and descriptive information that identifies this IMAGER 4 From the Pr...

Page 60: ...from intrusion 5 Click Save 6 Click Start Service 7 Set up Remote Monitoring Grouping Go on to procedure 2 6 11 2 6 11 RMS Grouping Perform this procedure after you have set up Remote Monitoring in procedure 2 6 10 1 Using Symantec pcAnywheret remote access software access the Imager At the Logon screen a In the User Name Field enter pcanywhere b In the Password field enter Netware28900 Note passw...

Page 61: ... field enter pcanywhere b In the Password field enter Netware28900 Note passwords are case sensitive c Click OK You will be prompted for a Secure Link Session ID 5 Start a Secure Link Session to obtain an ID 6 In the pcAnywhere screen type in the Session ID 7 Click OK The desktop of the IMAGER will appear ...

Page 62: ...e address field type https 127 0 0 1 4433 10 Click Go 11 Click OK 12 At the Security Alert screen click Yes 13 At the Agent Console screen a In User Name field enter fe b In the Password field enter FE123 Note Passwords are case sensitive 14 Click Log In 15 Click Status The following screen appears ...

Page 63: ... Shutdown 24 Choose Shutdown from the pull down window 25 Click OK This will shut down the IMAGER 26 Turn Off the POWER SWITCH on the back of the IMAGER 27 Turn the POWER SWITCH On The IMAGER will start up 28 To verify that the grouping did occur log on to the Enterprise Server and check for your Imager under the group that you selected 29 Check off Mod 1 on the Field Change Record label and repor...

Page 64: ...ackup button Note When the backup is completed the Summary window will display results 3 To download the configuration backup to a FLOPPY DISKETTE a Insert a FLOPPY DISKETTE in your LAPTOP COMPUTER b Click Download Backup c When the Save Copy As screen appears select the A drive and enter a file name for the backup file d Click Save 4 Store the FLOPPY DISKETTE in the IMAGER Note Do not leave the b...

Page 65: ...he customer has a Customer First technician this person is assigned a special passcode required for resetting the PM count Table 2 3 Levels of Customer Access to IMAGER Tasks Ordinary Operators No Passcode Key Operators ID 0 10 Passcode Customer Installer ID 99 Passcode Shut down IMAGER x x x Open FRONT DOOR x x x Calibrate film x x x Run density test x x x IMAGER on line off line x x x Printer en...

Page 66: ...M port x Set up modality x Change create passcodes x Calibrate touch screen x Back up configuration x Restore configuration x Install IMAGER x Add image sources x Note Kodak Level 4 FEs and Level 5 SE and TSC service personnel can access all machine functions shown in the table via SecureLink Kodak Level 5 personnel can access IMAGER functions via Remote Management Services ...

Page 67: ... menu of the SERVICE TOOL select System Information Service History 2 Click Modify Note The following fields on the screen are filled in automatically DateTime Service Code and your Secure Tunnel UserID and UserName 3 Enter data relating to the installation in the other fields on the screen 4 Click Save ...

Page 68: ...lects the correct TFT from the TFT Set for the current print Density A user selectable value that determines the maximum density Dmax used in printing Smoothing Type A user selectable value 1 15 that specifies a level of smoothness sharpness in transi tion between density differences on film PLUT Presentation LookUp Table GSDF Grayscale Standard Display Function 2 11 2 Selecting the Image Quality ...

Page 69: ...re are only 2 density values select either one 5 Select the Smoothing Type recommended in Table 2 4 6 Enter the selected parameter values on the Image Optimization screen in the SERVICE TOOL 2 11 4 Selecting Parameters for DICOM GSDF Compliant MODALITIES Note This procedure does not apply to GSDF Compliant MODALITIES that use PLUTs for all images 1 Use TFT Set GSDF0 87 2 Refer to Table 2 4 and fin...

Page 70: ...ear in density for most of the pixel value range but become relatively flat at high bright pixel val ues Designed for use with Fuji CR only CT Computed Tomography or MRI Magnetic Resonance VER693C30 5 7 8 3 0 3 1 15 Table 7 provides good grayscale range in all CT and MRI studies Table 5 has less mid tone contrast Table 8 has more mid tone con trast DSA Digital Subtrac tion Angiography in cluding C...

Page 71: ...ternative 2 10 14 2 2 2 3 12 Start with Table 10 Higher tables have in creased brightness and reduce isotope takeup visibility on film Lower tables show more takeup Siemens Host Control or WORKSTATION WRKSTN2A 4 2 8 15 Typically the density is set to 2 8 by the Sie mens host control soft ware Table 4 must be chosen for linear grayscale translation Ultrasound VER693C0 Alternative 1 5 8 12 2 4 2 8 1...

Page 72: ... Table 2 5 GSDF0 Dmax Setting vs Table Number Contrast Setting Density Dmax Table No Contrast 1 7 1 1 7 2 1 8 3 2 0 4 2 1 5 2 2 6 2 3 7 2 4 8 2 5 9 2 6 10 2 7 11 2 8 12 2 9 13 3 0 14 3 1 15 Density and Table No must be chosen in the pairs shown ...

Page 73: ...to the VER693C0 TFT SET but provides lower measured densities in the darker part of the density range In the AIRIS2A SET Contrast 8 TFT is designed to provide dry prints which match the Contrast 6 wet prints made using VER693C0 on an HQ with Dmax 3 0 for both prints The plots of this TFT SET indicate that all 15 of the tables have the same mid tone brightness with varying degrees of an S shape cur...

Page 74: ...f decreasing brightness going from left to right and increasing mid tone contrast going from top to bottom on the film C3B5AX4 Allows moderate to strong departures from the basic VER693C0 curves Curves 7 through 9 cover roughly the span of VER693C0 and the remaining curves provide more choices of mid tone brightness Curves 1 through 3 the brightest and curves 13 through 15 the darkest In all there...

Page 75: ...ot be used for any other application The 15 TFTs in this SET are designed to be used in correspondence with the 15 Dmax choices of the IMAGER using Contrast 1 when the first Dmax value is used etc The plots in the chart below indicate a sagging shape which is characteristic of a linear in density behavior until maximum brightness Dmin is approached at which point the curves become flat ...

Page 76: ...s how the 15 TFTs can best be applied to the various MODALITIES supported by this TFT SET Contrast Value Application TFT No 1 Fuji CR with Dmax 2 6 2 Fuji CR with Dmax 2 7 3 Fuji CR with Dmax 2 8 4 Fuji CR with Dmax 2 9 5 Fuji CR with Dmax 3 0 6 Linear in Density Dmax 2 6 7 Linear in Density Dmax 2 6 8 Linear in Density Dmax 2 6 9 Linear in Density Dmax 2 6 10 Linear in Density Dmax 2 6 11 Ultraso...

Page 77: ...lay Function as applied to the case of transmissive film media under certain typical conditions For optimum conformity with the standard select the contrast value in this TFT SET based upon the Dmax value in the following table Dmax Optimum Contrast Value 1 7 1 1 8 2 1 9 3 2 0 4 2 1 5 2 2 6 2 3 7 2 4 8 2 5 9 2 6 10 2 7 11 2 8 12 2 9 13 3 0 14 3 1 15 ...

Page 78: ...DSA or DSI C ARM applications CT MR Ultrasound and Nuclear Medicine The following table defines how these 15 individual TFTs can best be applied to the needs of various imaging MODALITIES supported by this TFT SET Imaging Suitable Preferred Suitable TFT Preferred TFT MODALITY Dmax Range Dmax Contrast Value Contrast Value Fuji CR 2 7 3 0 3 0 2 2 DSI DSA 3 0 3 0 4 7 4 C Arm 3 0 3 0 1 4 1 CT 3 0 3 0 ...

Page 79: ...t is used as the PRINTER in a Kodak DUPLICATOR equipped with a MULTI SHEET FEEDER The 15 individual TFTs of this TFT SET are designed to map 15 different Dmin and Dmax nominal input ranges original film into the full density range of the IMAGER approximately 0 2 to 3 1 for blue film Example If the original film is a blue based film from a LASER IMAGER with a film Dmin of about 0 2 and a printed Dm...

Page 80: ...g the t values within the PMSV3K TFT SET so that when using Contrast 9 of the PMSB TFT SET match the densities print as correctly as possible the latest target densities requested by Philips MEDICAL SYSTEMS All 15 of these tables have the same mid tone contrast or slope but have a wide variety of brightnesses with contrast value 1 the darkest image and contrast value 15 the brightest ...

Page 81: ... curves of VER693C0 and VER713C0 All 15 of these tables have the same mid tone contrast or slope but have a wide variety of brightnesses with contrast value 1 the darkest image and contrast value 15 the brightest SFH301A4 Composed of 15 non S curves designed specifically for the Siemens Fluorospot H SYSTEM The plots on the chart below indicate a shape that is approximately linear in brightness wit...

Page 82: ...ape and is similar to the slightly S shaped middle TFTs of the VER693C0 TFT SET But unlike the VER693C0 SET this TFT SET is not designed to provide a significant range of variability to the user but rather a small range of variability to allow a single predefined table to be matched as closely as possible SIECT87B A slight modification to the SIECT87 TFT SET designed to match as closely as possibl...

Page 83: ...of the Fluorscope COMPACT The t value plots below indicate a shape that is approximately linear in brightness with the different minimum t values corresponding to the different selectable Dmax values SIEFL87B A slight modification to the SFH301A4 TFT SET designed to match as closely as possible the Siemens requirements for Fluorospot DSA The t value plots below indicate a shape that is approximate...

Page 84: ...ion to the SIEFL87B TFT SET designed to match as closely as possible the latest Siemens requirements for the Fluorospot DSA SIEFLTOP A slight modification to the SIEWS87B TFT SET designed to match as closely as possible the Siemens requirements for Fluorospot TOP SYSTEMS ...

Page 85: ... with more undulations than the slightly S shaped middle TFTs of the VER693C0 TFT SET As with the SIECT87 TFT SET the SIEMR87 TFT SET is not designed to provide a significant range of variability to the user but rather a small range of variability to allow a single predefined table to be matched as closely as possible SIEMR87B A slight modification to the SIEMR87 TFT SET designed to match as close...

Page 86: ...SV3K TFT SET designed to match as closely as possible the Siemens requirements for installations of the Siemens Polytron 8700 SIEWS87B A slight modification to the WRKSTN2A TFT SET designed to match as closely as possible the Siemens requirements for the Sienet WORKSTATION ...

Page 87: ...TFT SET VER693C0 A popular general purpose TFT SET of S shaped curves widely used for CT MR and certain other MODALITIES Curve 6 of this SET is designed to be linear in perceived brightness Contrast values below 6 give increased contrast or slope next to the end points and decreased mid tone contrast near 50 of digital input Contrast values above 6 give decreased contrast near the end points and i...

Page 88: ... of these tables have the same mid tone brightness which is slightly brighter than the mid tone brightness of the VER693C0 tables and slightly darker than the mid tone brightness of the VER713C0 TFT SET As with the VER693C0 and VER713C0 TFT SETS there are varying degrees of an S shape contribution which gives the strongest end points contrast or slope to Table 1 and the strongest mid tone contrast...

Page 89: ... than the mid tone brightness of the VER693C0 tables As with the VER693C0 TFT SET there are varying degrees of an S shape contribution which gives the strongest end points contrast or slope to Table 1 and the strongest mid tone contrast or slope to Table 15 VER723C0 Designed to offer another choice of curves similar to the S shaped curves of VER713C0 but at a brightness higher than VER713C0 which ...

Page 90: ...n which curves 1 through 8 are designed to produce linear in optical density results on film for density values of 3 2 through 1 8 respectively Curves 9 through 11 are the same as VER693C0 curves 6 through 8 Curves 12 through 14 are designed for film DIGITIZER applications Curve 15 is the same as curve 9 ...

Page 91: ...Section 2 Installation 2 71 2005 July Rev B 7F3318 BLANK PAGE ...

Page 92: ... a BAR TYPE ELEMENT must be used to perform this procedure PROBES with CIRCULAR TYPE ELEMENTS will not provide accurate readings The TEMPERATURE METER and PROBE must be calibrated together as a pair at least once per year If the PROBE breaks a new PROBE and the METER must be sent in for calibration See paragraph 5 2 for details Note The TEMPERATURE METER must be at room temperature when performing...

Page 93: ...e when working in the area of the PROCESSOR 3 Lay the PROBE across the top of the DRUM at the center of the DRUM 4 Close the COVER with the BLOCK positioned against the BACK PLATE and just below the COVER HANDLE 5 Latch the COVER 6 Allow the temperature reading on the METER to stabilize This should take about 90 15 seconds 7 Check that the METER indicates 123 5 to 124 5 C If it does not perform th...

Page 94: ...CS Processor 6 Click Modify 7 In the Measured Temperature window type the temperature value measured by the METER Note The Current offset window indicates the offset between the Current Temperature value in the PROCESSOR MICRO and the Measured Temperature 8 Click Save 9 Close the Processor Temperature Configuration window 10 Allow approximately 10 minutes for the temperature of the DRUM to stabili...

Page 95: ...bility e g Fluke 87 or an OSCILLOSCOPE PORT ADJUSTMENT TOOL Adjustment 1 Remove the REAR PANEL and set the SERVICE SWITCH in the Service position 2 With power off remove the CONNECTOR PLUG from J17 on the MCS BOARD This disconnects the RTD from the circuit 3 Attach a JUMPER to pins 1 and 2 Calibrate 4 Connect the DIGITAL MULTIMETER set to measure frequency or an OSCILLOSCOPE to TPI lead and AGND1 ...

Page 96: ...the DRUM It must be 0 38 to 0 50 mm 0 015 to 0 020 in 4 Rotate the DRUM and check gap consistency around the DRUM Adjustment 1 Close the DRUM COVER 2 Carefully remove and set aside the HEAT SHIELD 3 Loosen the 2 DIVERTER ATTACHING SCREWS see Figure 3 4 4 Set the gap between the DIVERTER and END CAPS of the DRUM to the specification You will have to open the DRUM COVER to check the gap Note To avoi...

Page 97: ... film Left and right margins on the page must be equal approximately 4 mm each No clear margins should show on the sides of the film Special Tools LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5 5 SERVICE TOOL Ethernet PATCH CABLE Metric ruler with millimeter units Measurement 1 Load a cartridge of film in the IMAGER Use 14x14 or 14x17 inch film 2 Use a PATCH CABLE to connect your LAPTOP COMPUT...

Page 98: ...s approximately 1 mm Increasing the speed will make the image wider Decreasing the speed will make the image narrower 10 When width and height are equal measure the left and right borders and determine how far the image must be shifted to center the Image on the film 11 Adjust the SOP Delay to make the right and left borders equal approximately 4 mm Changing the SOP Delay 0 1 second shifts the ima...

Page 99: ...PTOP COMPUTER with Internet Explorer 5 5 or higher SERVICE TOOL Ethernet PATCH CABLE POT ADJUSTMENT TOOL Preliminary Note The following procedure should be performed in subdued lighting Make the area as dark as possible Also do not attempt the procedure while the IMAGER is in a print cycle 1 Use a straight through PATCH CABLE to connect your LAPTOP COMPUTER to the IMAGER Service Port 2 Energize th...

Page 100: ...unt to 0 zero 4 Adjust POT R3 on the LIGHT SOURCE BOARD fully CCW see figure 3 5 until it clicks Caution In the following procedure DO NOT allow the reference bar to move past the center of the gauge Also it is critical that the reference bar never moves from right to left If it does the A D CONVERTER is overdriven and will produce negative readings from a cal film resulting in a failed calibratio...

Page 101: ...aution Do not perform this procedure unless you are sure it is required It should be performed only when an MCS BOARD or the SCANNER ASSEMBLY has been replaced or error 27 604 has occurred Unnecessary adjustment can degrade image quality Note This procedure cannot be run while the IMAGER is in Service mode With the IMAGER in Service mode the laser dynamic range is 1 If the IMAGER has been in Servi...

Page 102: ...140 and 160 Note In some cases you will have to repeat the adjustment several times As you do note whether the measured values are improving 8 After the adjustment is completed run a calibration print before running any other print Caution If a print is initiated before calibration 27 622 Media LUT Non Monotonic will occur ...

Page 103: ...lorer 5 5 or higher SERVICE TOOL Ethernet PATCH CABLE DIGITAL VOLTMETER POT ADJUSTMENT TOOL Measurement 1 De energize the IMAGER 2 Remove the REAR PANEL and defeat the REAR PANEL INTERLOCK 3 Energize the IMAGER and wait for error 27 602 to occur 4 Set the DIGITAL VOLTMETER to read DC Volts 5 On the MCS BOARD connect the positive lead of the DIGITAL VOLTMETER to TP2 and the negative lead to AGND1 T...

Page 104: ...nostics MCS Optics Zero SOS Level 11 Click Run to set the SOS Level to zero 12 Check the DIGITAL VOLTMETER It should indicate 2 0 volts dc If it does not do the following adjustment Adjustment 1 Adjust VR2 OPTICS on the MCS BOARD so the DIGITAL VOLTMETER indicates 2 0 volts dc 2 De energize the IMAGER Then energize the IMAGER and check whether error 27 602 occurs If 27 602 does not occur do a cali...

Page 105: ...Service Manual 3 14 7F3318 2005 July Rev B BLANK PAGE ...

Page 106: ...ev B 7F3318 Section 4 Disassembly Reassembly 4 1 FRONT DOOR and REAR PANEL ASSEMBLIES 4 1 1 FRONT DOOR FILTER For the procedure to remove and replace the FRONT DOOR FILTER and align the FRONT DOOR refer to procedure 5 4 6 in section 5 of this manual ...

Page 107: ...applied to the IMAGER If you need to activate the MOTORS actuate the SERVICE SWITCH Be aware that hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 3 Pull the top of the REAR PANEL BACK and lift up to remove the PANEL FEET from the SLOTS in the MACHINE BASE 4 Set the REAR PANEL aside Note During reassembly ensure that the INTERLOCK on the RE...

Page 108: ...MAGER and disconnect the POWER CORD Warning When the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 3 Open the UPPER HOOD and remove the REAR PANEL 4 Disconnect the DRUM CABLE Figure 4 2 5 Remove 4 ATTACHING SCREWS from the COVER BOX 6 Lift the COVER BOX free from the PROCESSOR INTERFACE BOARD Note The cover is di...

Page 109: ...nergized the PROCESSOR DRUM and ROLLERS are hot Take care when removing the DRUM 6 Release the clamps View B from the cover of the processor and open the processor cover Caution The surface of the DRUM is easily damaged by fingernails and jewelry Handle the DRUM with 1 hand on the large PULLEY and the other hand on the opposite ENDCAP Do not touch the silicone surface of the DRUM 7 Lift the DRUM f...

Page 110: ...Section 4 Disassembly Reassembly 4 5 2005 July Rev B 7F3318 7 6 4 5 SECTION XSEC0001 XSEC0001 Figure 4 3 Removing the Processor Drum ...

Page 111: ... the ROLLERS 3 Release the 2 CLAMPS and open the PROCESSOR COVER 4 To remove the ROLLERS simply lift each ROLLER from the RETAINER CLIPS at each end Figure 4 4 Note The BEARINGS on the ends of each ROLLER are loose Take care not to lose the BEARINGS or the SPRINGS that they mount on in the RETAINER CLIPS Reassembly 1 Install a BEARING on each end of the ROLLER and make sure each RETAINER CLIP incl...

Page 112: ...ent in some areas of the IMAGER These voltages can cause severe injury or death 2 Open the UPPER HOOD and remove the REAR PANEL 3 Lift the BELT TENSIONER Figure 4 5 to provide slack in the BELT and remove the BELT from the MOTOR PULLEY 4 Remove 4 SCREWS and remove the PROCESSOR MOTOR from the BRACKET 5 Remove 4 SCREWS and remove the COVER Note The cover is difficult to remove Belt 4 5 3 Figure 4 5...

Page 113: ...ut the CABLE TIE 8 Remove the spiral CABLE WRAP around the cable harness not shown 9 Follow the MOTOR CABLE down to the MCS BOARD 10 Remove the MOTOR PLUG from CONNECTOR J10 on the MCS BOARD 11 Remove MOTOR and CABLE 8 MCS Board 6 7 Connector J10 10 Figure 4 6 Removing the PROCESSOR MOTOR ...

Page 114: ...n the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Open the UPPER HOOD and remove the REAR PANEL 3 Remove 4 SCREWS and remove the KICKER MOTOR from the BRACKET 4 Remove 4 SCREWS and remove the COVER Note The cover is difficult to remove 3 5 4 Figure 4 7 Removing the KICKER MOTOR Continue on next page ...

Page 115: ...LIEF BLOCK 2 SCREWS 6 Cut the CABLE TIE 7 Remove the spiral CABLE WRAP around the cable harness not shown 8 Follow the MOTOR CABLE down to the IN LINE CONNECTOR 9 Disconnect the IN LINE CONNECTOR 10 Remove MOTOR and CABLE 7 5 6 8 Figure 4 8 Removing the KICKER MOTOR ...

Page 116: ... severe injury or death 2 Open the UPPER HOOD Caution Hot Surface When the IMAGER is initially de energized the PROCESSOR DRUM and ROLLERS are hot Take care when working in the area of the PROCESSOR 3 Lift up the HEAT SHIELD Figure 4 9 4 Remove 2 SCREWS and remove the FILM DIVERTER ASSEMBLY including stripper and FELT PAD Note When you replace a FILM DIVERTER ASSEMBLY see the adjustment procedure ...

Page 117: ...emove the TRANSPORT PROCESSOR DRIVE BELT Rear View in Figure 4 10 4 For the TRANSPORT ROLLER ASSEMBLY located at the REAR BASE of the PROCESSOR only a Open the 2 LATCHES and remove 2 SCREWS under the LATCHES b Remove the BACK LATCH PLATE Rear View 5 For EXIT ROLLER SET ASSEMBLY a Remove the EXIT BELT b Remove 1 ATTACHING SCREW from each end of the ASSEMBLY Rear View and Front View c Pull the ROLLE...

Page 118: ...Section 4 Disassembly Reassembly 4 13 2005 July Rev B 7F3318 6a RemoveTransRollers Rear View Front View DRIVE BELT 6a 5b 6a 3 4a 4b 5a 5b 6a Figure 4 10 Removing the TRANSPORT ROLLER SET ASSEMBLIES ...

Page 119: ...re present in some areas of the IMAGER These voltages can cause severe injury or death 2 Open the UPPER HOOD 3 Remove 4 ATTACHING SCREWS Figure 4 11 4 Slide the DENSITOMETER MODULE out far enough to gain access to the RJ45 PLUG on the right side of the DENSITOMETER BOX 5 Disconnect the RJ45 PLUG from the DENSITOMETER BOX 6 Remove the MODULE and set it on a work bench Figure 4 11 Removing the DENSI...

Page 120: ...SENSOR COVER BOX Figure 4 12 3 Loosen the SCREW on the left side of the SENSOR COVER BOX and pivot the COVER BOX over and to the left to expose the SENSOR 4 Disconnect the PLUG from the SENSOR CONNECTOR Caution If the SENSOR is to be replaced be very careful not to damage the clips during removal Also be careful not to damage the fragile ACTUATOR of the SENSOR during disassembly and reassembly 5 G...

Page 121: ...MODULE 4 4 1 Warning When the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Disconnect the 2 ELECTRICAL PLUGS from the BOARD Figure 4 13 3 Remove 2 ATTACHING SCREWS and remove the LIGHT SOURCE BOARD 4 After reassembly and reinstallation of the DENSITOMETER MODULE adjust the light source reference level as descr...

Page 122: ...in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Remove 4 HEX NUTS and WASHERS and remove the BOX from the DENSITOMETER Figure 4 14 3 Disconnect the RJ45 CONNECTOR from the DENSITOMETER 4 Remove 5 ATTACHING SCREWS and remove the DENSITOMETER BOARD 5 After reassembly and reinstallation of the DENSITOMETER MODULE adjust the light source ...

Page 123: ...INTED CIRCUIT BOARDS contain lead 1 De energize the IMAGER and disconnect the POWER CORD Warning When the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Open the UPPER HOOD 3 Disconnect CONNECTOR 4 Remove 4 SCREWS and remove the PANEL Figure 4 15 3 4 LocalPanelBack Figure 4 15 Removing the LOCAL PANEL ...

Page 124: ...ease tab out see Rear View to disengage the MOTOR DRIVE GEAR Then lift the CARRIAGE up to the retracted home position and let go of the RELEASE TAB 6 Remove 2 ATTACHING SCREWS from the front Front View in Figure 4 16 7 Disconnect 2 ELECTRICAL CABLES Rear View in Figure 4 16 One plugs into the Film Pickup Assembly The other is the cable to the ROLLBACK MOTOR which should be disconnected to avoid da...

Page 125: ...injury or death 2 Remove power and disconnect the POWER CORD 3 Remove each FILM PICKUP CUP as follows a Insert a small flat blade screwdriver into the SLOT at the center of each CUP and turn counterclockwise to remove the CUP and HUB Figure 4 17 b Use the FLAT BLADE SCREWDRIVER to pry the HUB from the CUP 4 When reassembling the CUPS do not overtighten the HUBS Vacuum Hose Hub Cup 8100 75L Figure ...

Page 126: ...OL is highly flammable Follow the manufacturer s instructions for safe use and handling 5 Use alcohol wipes to clean off the adhesive remaining on the HEEL after the PAD is removed Make sure all the adhesive is removed Note Make sure all the old adhesive is removed from the HEEL Check the edges of the HEEL If the new HEEL PAD does not adhere properly it could hang up and cause problems 6 Install a...

Page 127: ...lear access to the SENSOR Figure 4 19 5 Remove the desired SENSOR as follows a Disconnect the ELECTRICAL PLUG from the SENSOR Caution If the removed SENSOR is to be reinstalled be very careful not to damage the MOUNTING CLIPS during removal Also be careful not to damage the fragile ACTUATORS of FILM SURFACE SENSOR S4 and FILM OUT SENSOR S5 during disassembly and reassembly b Gently rock the SENSOR...

Page 128: ...as of the IMAGER These voltages can cause severe injury or death 2 De energize the IMAGER and disconnect the POWER CORD 3 Remove the FILM PICKUP MODULE 4 6 1 4 Disconnect the ELECTRICAL PLUG Figure 4 20 5 Remove the SPRING from the MOTOR BRACKET 6 Remove 2 SHOULDER SCREWS and WASHERS The WASHERS may fall off after the SHOULDER SCREWS are removed 7 Remove the MOTOR Figure 4 20 Replacing the PICKUP ...

Page 129: ... HOSE from the PUMP see Figure 4 21 5 Remove the ATTACHING SCREW securing the LOOP CLAMP and remove the PUMP and ADHESIVE FOAM PAD Figure 4 21 Removing the FILM PICKUP VACUUM PUMP Reassembly 1 Before replacing a PUMP remove any foam residue from the mounting location and clean the surface 2 With the LOOP CLAMP on the PUMP position the PUMP with FOAM PAD to establish the mounting location 3 Peel th...

Page 130: ... plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 6 When the ELEVATOR is all the way down SENSOR blocked de energize the IMAGER and disconnect the POWER CORD 7 Disconnect the ELECTRICAL PLUG for the ROLLBACK MOTOR Rear View 8 Disconnect the PLUG for the ROLLBACK SENSORS Rear View 9 Manually turn the ROLLBACK KNOB to move the ROLL...

Page 131: ...fully slide the ROLLBACK MODULE out the front of the IMAGER and set it on a work surface Reassembly Reassembly is essentially the reverse of disassembly Make sure when you install the ROLLBACK MODULE that the bottom left of the assembly slides in along the SLIDE TRACK on the BASE Front View Caution Do not to damage wiring when you slide the ROLLBACK MODULE in Make sure all CABLES are routed proper...

Page 132: ... Turn the ROLLBACK KNOB to position the ROLLBACK MOTOR for easy access to its ATTACHING SCREWS 3 Remove 3 SCREWS to free the ROLLBACK MOTOR from its COUPLER BRACKET Figure 4 23 Note To access the BOTTOM SCREW you will have to lift up the ROLLBACK ROLLER 4 Remove the COUPLER VANE from the BRACKET 5 Reassembly is essentially the reverse of disassembly Caution Do not damage wiring when you install th...

Page 133: ...Figure 4 24 Caution If the same SENSOR is to be re installed be careful not to damage the MOUNTING CLIPS during removal 3 Gently rock the CARTRIDGE PRESENT SENSOR back and forth to disengage the MOUNTING CLIPS 4 When replacing the CARTRIDGE PRESENT SENSOR make sure that the MOUNTING CLIPS are securely seated in the sheet metal 5 Reassembly is the reverse of disassembly Caution Do not damage the wi...

Page 134: ...he ROLLBACK HOME SENSOR Figure 4 25 Caution If the same SENSOR is to be re installed be careful not to damage the MOUNTING CLIPS during removal 3 Gently rock the SENSOR back and forth to disengage the MOUNTING CLIPS 4 When replacing a ROLLBACK HOME SENSOR make sure that the MOUNTING CLIPS are securely seated in the sheet metal 5 Reassembly is essentially the reverse of disassembly Caution Do not d...

Page 135: ...ICAL PLUG from the ROLLBACK OPEN SENSOR Figure 4 26 Caution If the same SENSOR is to be replaced be careful not to damage the MOUNTING CLIPS during removal 4 Gently rock the ROLLBACK OPEN SENSOR back and forth to disengage the MOUNTING CLIPS 5 When replacing ROLLBACK OPEN SENSOR make sure that the MOUNTING CLIPS are securely seated in the sheet metal 6 Reassembly is the reverse of disassembly Caut...

Page 136: ...lead 1 Remove the SUPPLY CARTRIDGE de energize the IMAGER and remove the ROLLBACK MODULE 4 7 1 Warning When the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Carefully turn the ROLLBACK MODULE upside down 3 Disconnect the 3 ELECTRICAL PLUGS from the RF TAG ASSEMBLY Figure 4 25 4 Remove 4 SCREWS and remove the R...

Page 137: ...ly this STRING or WIRE can be used to pull the ANTENNA CABLE back through the ROLLBACK ASSEMBLY and up through the HOLE in the BASE for reconnection to the RF TAG INTERFACE BOARD 7 While holding the attached STRING drop the CABLE PLUG down through the HOLE in the BASE of the ROLLBACK MODULE Then carefully pull the RF ANTENNA BOARD with CABLE from the ROLLBACK MODULE Do not pull the STRING or WIRE ...

Page 138: ...CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 5 When the ELEVATOR is all the way down de energize the IMAGER and disconnect the POWER CORD Disassembly 1 Disconnect the CABLE PLUG from the ELEVATOR CHASSIS Figure 4 29 2 Disconnect the PLUG INSERT from the ELEVATOR HOME SENSOR and pull the WIRES out through the side of t...

Page 139: ...without removing the ELEVATOR MODULE from the IMAGER However you can gain easier access to the ELEVATOR HOME SENSOR by removing the ELEVATOR MODULE 4 8 1 4 Disconnect the ELECTRICAL PLUG INSERT from the CONNECTOR on the SENSOR Figure 4 30 Caution If the same SENSOR is to be replaced be careful not to damage the MOUNTING CLIPS during removal 5 Gently rock the ELEVATOR HOME SENSOR back and forth to ...

Page 140: ...ATOR MODULE 4 8 1 Warning When the POWER CORD is plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 Disconnect the ELECTRICAL PLUG from the ELEVATOR CHASSIS Figure 4 31 3 Free the MOTOR ELECTRICAL WIRES from the MOUNT 4 Remove 2 SCREWS to free the MOTOR Figure 4 31 Removing the Elevator Motor and Hub Assembly ...

Page 141: ...RD 3 Open the FRONT DOOR and remove the REAR PANEL 4 Check that the FILM PICKUP MODULE is in the up position see paragraph 4 6 1 step 5 5 Remove 2 SCREWS from the front see Front View in Figure 4 32 6 Disconnect 3 ELECTRICAL CABLES see Rear View in Figure 4 32 7 Remove 2 SCREWS from the back side Rear View while supporting the FEED ROLLER MODULE 8 Carefully lift and remove the MODULE from the mach...

Page 142: ...ve the FEED ROLLER MODULE 4 9 1 and the FEED ROLLER OPEN MOTOR 4 9 3 Disassembly 1 Disconnect the ELECTRICAL PLUG INSERT from the CONNECTOR on the FEED ROLLER OPEN SENSOR Caution If the same SENSOR is to be re installed be careful not to damage the MOUNTING CLIPS during removal 2 Gently rock the FEED ROLLER OPEN SENSOR back and forth to disengage the MOUNTING CLIPS Figure 4 29 3 When installing th...

Page 143: ...FILM FEED MOTOR b When the VANE has moved out of the SENSOR remove the BATTERY and PAPER CLIPS 2 Loosen the SETSCREW that attaches the VANE and CAM to the MOTOR SHAFT Figure 4 34 3 Pull the VANE and CAM from the MOTOR SHAFT 4 Remove the MOTOR ELECTRICAL CONNECTOR from the CHASSIS 5 Remove 3 ATTACHING SCREWS and remove the FILM FEED MOTOR Reassembly 1 Position the FILM FEED MOTOR as shown in Figure...

Page 144: ...n 4 Disassembly Reassembly 4 39 2005 July Rev B 7F3318 Sensor Home Position Motor Motor Connector Sensor Vane Vane Rotated 180 Vane 2 3 5 4 CONNECTOR Position Figure 4 34 Replacing the FEED ROLLER OPEN MOTOR ...

Page 145: ...IMAGER and disconnect the POWER CORD 3 Remove the FEED ROLLER MODULE 4 9 1 4 Remove the ELECTRICAL CONNECTOR for the FEED ROLLER MOTOR from the CHASSIS Figure 4 35 5 Remove 3 of the ATTACHING SCREWS fro the FEED ROLLER MOTOR and rotate the MOTOR down to loosen the DRIVE BELT 6 Remove the DRIVE BELT 7 Remove the E RING and remove the PULLEY and DOWEL PIN 8 Remove the remaining ATTACHING SCREW and r...

Page 146: ...PRINGS are not identical For reference in reassembly note the configuration of the SPRINGS as you remove them 4 For each TORSION SPRING Remove the end of the SPRING from the CHASSIS RETAINER to release tension Figure 4 36 5 For each TORSION SPRING a Remove the SCREW securing the SPRING and pivot to the FEED ROLLER BRACKET b Slide the SPRING pivot free of the BRACKET c Remove the SPRING Note In rea...

Page 147: ...ry or death 2 De energize the IMAGER and disconnect the POWER CORD 3 Open the FRONT DOOR 4 Remove the REAR PANEL of the IMAGER 5 At the rear of the IMAGER disconnect 2 ELECTRICAL CONNECTORS SENSOR and MOTOR See the Rear View in Figure 4 37 6 At the rear of the IMAGER remove 2 SCREWS Rear View 7 At the front of the IMAGER remove 2 SCREWS Front View 8 From the front of the IMAGER carefully slide the...

Page 148: ...h 2 De energize the IMAGER and disconnect the POWER CORD 3 Remove the VERTICAL TRANSPORT MODULE 4 10 1 4 Disconnect the ELECTRICAL PLUG from the SENSOR Figure 4 38 Caution If the same SENSOR is to be replaced do not damage the MOUNTING CLIPS during removal 5 Gently rock the SENSOR back and forth to disengage the MOUNTING CLIPS 6 When replacing a SENSOR check that the sensor CLIPS are properly seat...

Page 149: ...CAL TRANSPORT MODULE see paragraph 4 10 1 4 Disconnect the ELECTRICAL PLUG from the MOTOR see Figure 4 39 5 While supporting the MOTOR with 1 hand remove 4 SCREWS from the MOTOR MOUNTING PLATE 6 Slightly lower the MOTOR to provide slack in the BELT and remove the BELT from the MOTOR SPROCKET 7 Remove the MOTOR and SPROCKET with MOUNTING PLATE 8 Remove 4 SCREWS to separate the MOUNTING PLATE from t...

Page 150: ...iew 6 At the rear of the IMAGER remove 2 ATTACHING SCREWS Rear View 7 Slide the end of IMAGING MODULE about 4 inches outside the rear of the IMAGER as shown in Figure 4 40 8 Loosen the 2 SCREWS attaching the connector and disconnect the flat CABLE Rear View 9 Disconnect the 4 CABLE PLUGS from the right side Rear View 10 Carefully slide the IMAGING MODULE most of the way out of the IMAGER and lower...

Page 151: ...ecuring the other end of the SCANNER ASSEMBLY 10 With the SCANNER slid back to the approximate position shown in Figure 4 41 carefully lift the SCANNER ASSEMBLY from the PLATEN ASSEMBLY and place it on a work bench Reassembly Reassembly is the reverse of disassembly 1 Check the following precautions Caution The FLAT CABLE must be clamped and positioned straight as shown in Figure 4 41 Clamp positi...

Page 152: ...CLEANING PAD to clean the surfaces of the RAILS and the FLYWHEEL 4 After reassembly do the following adjustments Optics Translation Speed and SOP Delay Adjustment paragraph 3 4 Laser Dynamic Range Adjustment paragraph 3 6 8100 103C Mod Group WIRES and tie wrap to POST Figure 4 41 Removing the SCANNER ASSEMBLY ...

Page 153: ...CORD 3 Remove the IMAGING MODULE from the IMAGER 4 11 1 4 Disconnect the ELECTRICAL PLUG from the SENSOR Figure 4 42 Caution If the same SENSOR is to be replaced be careful not to damage the MOUNTING CLIPS during removal 5 Gently rock the SENSOR back and forth to disengage the MOUNTING CLIPS Reassembly 6 When replacing a SENSOR make sure that the MOUNTING CLIPS are securely seated in the sheet met...

Page 154: ...IMAGER These voltages can cause severe injury or death 2 De energize the IMAGER and disconnect the POWER CORD 3 Remove the IMAGING MODULE from the IMAGER 4 11 1 4 Remove the ELECTRICAL PLUG from the OPTICS HOME SENSOR see Figure 4 43 5 Remove the ATTACHING SCREW and remove the SENSOR 6 After reassembly do the Optics Translation Speed and SOP Adjustment paragraph 3 4 Figure 4 43 Replacing the OPTIC...

Page 155: ...CS TRANSLATION MOTOR It is not necessary to completely remove the IMAGING MODULE from the IMAGER 4 Remove the MOTOR CONNECTOR from the CHASSIS Figure 4 44 5 Remove 1 nut M6 and COMPRESSION SPRING Note Remove CABLE TIES as necessary 6 Remove the MOTOR and CAPSTAN along with the BRACKET ASSEMBLY Note During reassembly after installing the NUT M6 and COMPRESSION SPRING tighten the NUT so it is flush ...

Page 156: ... CHASSIS Figure 4 45 5 Cut the TIE WRAP to free the ELECTRICAL CABLE to the MOTOR 6 Insert a PHILLPS SCREWDRIVER through the small access holes in the end of the IMAGING MODULE and remove 2 SCREWS 7 Carefully rotate the CENTERING ASSEMBLY and remove it 8 To remove the CENTERING MOTOR a Remove the E RING b Remove 2 SCREWS to free the MOTOR SHAFT and END PLATE c Remove 2 SCREWS to free the MOTOR fro...

Page 157: ...t in some areas of the IMAGER These voltages can cause severe injury or death 2 De energize the IMAGER and disconnect the POWER CORD 3 Remove the IMAGING MODULE from the IMAGER 4 11 1 4 Disconnect the MOTOR ELECTRICAL CONNECTOR from its slot in the CHASSIS 5 Remove the 3 SCREWS attaching the MOTOR 6 Remove the BELT 7 Remove the MOTOR Figure 4 46 Removing the PLATEN ROLLER MOTOR ...

Page 158: ...s plugged in hazardous voltages are present in some areas of the IMAGER These voltages can cause severe injury or death 2 De energize the IMAGER and disconnect the POWER CORD 3 Remove the IMAGING MODULE from the IMAGER 4 11 1 4 Loosen the 3 ATTACHING SCREWS for the PLATEN ROLLER MOTOR 5 Remove the BELT Figure 4 47 Removing the PLATEN NIP ROLLER BELT ...

Page 159: ... outside BEARING BLOCK not visible in Figure 4 48 d Remove SPRING e Remove outside BEARING BLOCK from the PLATEN CHASSIS 6 Remove the following parts from the inside end of the DRIVE ROLLER a E RING b MAIN SPROCKET c SHAFT PIN d NIP ROLLER DRIVE GEAR e SHAFT PIN f E RING g BEARING not shown 7 Remove the following parts from the inside end of the NIP ROLLER a E RING not shown b GEAR not shown 8 Pul...

Page 160: ...Section 4 Disassembly Reassembly 4 55 2005 July Rev B 7F3318 Notched surfaces of BEARING BLOCK NIP ROLLER 5a 5b 5c 5d 5e DRIVE ROLLER 6a 6b 6c 6d 6e 6f Figure 4 48 Removing the PLATEN ROLLERS ...

Page 161: ... the VIBRATION MOUNTS to the PLATEN SUPPORT ASSEMBLY see Figure 4 49 2 Disconnect the GROUND STRAP at one end 3 Remove the 4 PLATEN SHOULDER SCREWS M6 from the corners of the PLATEN SUPPORT ASSEMBLY and remove the PLATEN SUPPORT ASSEMBLY from the PLATEN ASSEMBLY 4 Unscrew the 8 VIBRATION MOUNTS from the ISOLATOR BRACKETS attached to the PLATEN CHASSIS Reassembly 1 Install the 8 replacement VIBRATI...

Page 162: ...sembly Reassembly 4 57 2005 July Rev B 7F3318 Isolator Bracket 2 Vibration Mount 4 3 1 4 each side 2 each side Platen Support Assembly 4 each side Note Ground strap not shown Figure 4 49 Replacing the VIBRATION MOUNTS ...

Page 163: ...1 1 Disassembly 2 ADJUSTMENT SCREWS SCREW OPTICS MODULE TRANSLATION ASSEMBLY PLATE 3 SCREWS LATCH FLAT CABLE 1 Place a sheet of film on the bottom of the IMAGING ASSEMBLY 2 Disconnect FLAT CABLE from OPTICS MODULE LATCH 3 Hold the OPTICS MODULE with 1 hand and remove 2 ADJUSTMENT SCREWS SCREW Note If a WASHER is used with 1 of the SCREWS note the position for installation 4 Lower the OPTICS MODULE...

Page 164: ...ot disconnect the FLAT CABLE 6 Lift the PLATE and FLAT CABLE outside of the IMAGING ASSEMBLY 7 Remove 2 SCREWS from the end of the IMAGING ASSEMBLY by the FLYWHEEL 2 SCREWS from the other end of the IMAGING ASSEMBLY 2 BLOCKS Note Keep the HOME SENSOR CABLE with the IMAGING ASSEMBLY 8 Disconnect END CABLE CONNECTOR HOME SENSOR CABLE 9 Lift the TRANSLATION ASSEMBLY from the IMAGING ASSEMBLY and set ...

Page 165: ... LATCH FLYWHEEL FLAT CABLE 2 SCREWS END CABLE CONNECTOR HOME SENSOR CABLE OPTICS MODULE 2 ALIGNMENT SCREWS SCREW TRANSLATION ASSEMBLY 2 BLOCKS 2 SCREWS 3 Install 2 SCREWS on the end by the FLYWHEEL 2 BLOCKS 2 SCREWS 4 Lift the OPTICS MODULE into position on the TRANSLATION ASSEMBLY 5 Hold the OPTICS MODULE against the FLANGE and install WASHER from Step 3 of Disassembly if necessary 2 ALIGNMENT SC...

Page 166: ...MBLY to the front of the IMAGER 10 From the front of the IMAGER open the COVER of the IMAGER ASSEMBLY OPTICS MODULE SLIT COVER 11 Remove the SLIT COVER from the new OPTICS MODULE Check that double back tape is still attached to slit cover 12 Install the SLIT COVER on the old OPTICS MODULE for shipment Checkout 1 Install a SUPPLY CARTRIDGE and energize the LASER IMAGER 2 Make a print of a flat fiel...

Page 167: ...Service Manual 4 62 7F3318 2005 July Rev B 7 Troubleshoot image problems if necessary See Section 7 ...

Page 168: ...UPPLY BASE Figure 4 50 5 Open the FRONT DOOR and remove 2 ATTACHING SCREWS from the other end of the POWER SUPPLY 6 Pull the POWER SUPPLY out the back of the IMAGER far enough to expose the CABLE connections at the center of the ASSEMBLY 7 Disconnect the AC POWER CABLE Figure 4 50 8 Disconnect the 2 DC CABLE CONNECTORS from the POWER SUPPLY BOARD 9 Carefully pull the POWER SUPPLY from the IMAGER 1...

Page 169: ...p down the COVER slotted to expose the POWER SWITCH 4 Disconnect the WIRES and remove the POWER SWITCH TOP HOOD INTERLOCK see Figure 4 51 Front View 1 Lift the TOP HOOD 2 Loosen 2 7 mm NUTS attaching the COVER for the TOP HOOD INTERLOCK and POWER SWITCH 3 Slip down the COVER slotted to expose the INTERLOCK 4 Remove 2 ATTACHING SCREWS and disconnect the WIRES to free the INTERLOCK FRONT DOOR INTERL...

Page 170: ... the REAR PANEL and disconnect all ELECTRICAL PLUGS from the BOARD 2 Remove 4 ATTACHING SCREWS and remove the BOARD SERVICE OVERRIDE SWITCH Figure 4 51 Rear View 1 Remove the REAR PANEL 2 Remove the SWITCH ACTUATOR SCREW from the PROCESSOR INTERFACE BOARD PIB COVER BOX Then remove the PIB COVER BOX 1 plug and 4 SCREWS 3 Squeeze together the CLIPS on the base of the SWITCH to disconnect it from its...

Page 171: ... B Front Door Interlock Switch POWER SWITCH TOP HOOD INTERLOCK 7mm NUT 2 COVER SERVICE SWITCH REAR PANEL INTER LOCK FEEDER BOARD MCS BOARD PLUG SCREW 4 DOOR RELEASE SOLENOID FRONT REAR FrontBackFull Figure 4 51 Replacing ELECTRONIC COMPONENTS ...

Page 172: ...ll be installed with the DRE and will require the configuration files from the old DRIVE which are unique to this site See the Configuration Backup procedure 7 2 18 in Troubleshooting If you cannot download from the old DRE HARD DRIVE you will have to use the configuration FLOPPY DISK that should be stored in the IMAGER to restore the configuration to the new DRE HARD DRIVE Disassembly 1 Remove th...

Page 173: ...Service Manual 4 68 7F3318 2005 July Rev B COVER PLATE Ethernet CONNECTOR 3 SCREWS Figure 4 52 Gaining Access to the DRE COMPUTER ...

Page 174: ...W Figure 4 53 Gaining Access to the CABLES 8 Remove UPPER and LOWER SCREWS 9 Disconnect the POWER CABLE 10 Pull the DRE COMPUTER forward slightly then move it to the right to avoid the CABLE BUNDLE 11 Pull the DRE COMPUTER forward far enough to access the SCREWS fastening the DUCT 12 Remove the 2 DUCT SCREWS 13 Remove the DUCT ...

Page 175: ...OL Port Figure 4 54 Removing the DRE COMPUTER 14 Disconnect Ethernet CABLE CABLE to SERVICE TOOL Port IMAGE CABLE to MCS BOARD CABLE to LOCAL PANEL COM1 CABLE to end of LOCAL PANEL CABLE Caution Avoid damage to the CABLE BUNDLE when removing the DRE COMPUTER 15 Carefully pull the DRE COMPUTER all the way out of the IMAGER ...

Page 176: ... DRE COMPUTER a Loosen the CAPTIVE SCREW fastening the COVER b Remove the COVER Reassembly 1 Reassemble in reverse order of disassembly 2 If you installed a new DRE COMPUTER energize the IMAGER and check the version of DRE software via the LOCAL PANEL 3 If the software is not up to date ghost the current version of software onto the HARD DRIVE See procedure 7 2 20 in Section 7 4 After ghosting upl...

Page 177: ...the COMPUTER see procedure 4 14 Removing the HARD DRIVE 4 SCREWS SIGNAL CABLE POWER CABLE HARD DRIVE CD ROM DRIVE FLOPPY DRIVE JUMPER Figure 4 56 Removing the HARD DRIVE 4 Disconnect the POWER CABLE 5 Disconnect the SIGNAL CABLE 6 LOOSEN 4 spring loaded SCREWS 7 Remove the HARD DRIVE 8 Check that the JUMPER on the new HARD DRIVE is set at the Cable Select position 9 Assembly is the reverse of disa...

Page 178: ...3 DRIVES slightly back from the front of the COMPUTER and carefully lift to remove the assembly with CABLES still attached to the CD ROM DRIVE and FLOPPY DRIVE 5 Disconnect the SIGNAL CABLE from the CD ROM DRIVE 6 Remove 2 SCREWS fastening the CD ROM DRIVE to the BRACKET 7 Slide the CD ROM DRIVE out of the BRACKET 8 Check that the JUMPER on the new CD ROM DRIVE is set at the MASTER position Note F...

Page 179: ...isconnect the POWER CORD 3 Remove the DRE COMPUTER from the IMAGER and remove the COVER of the COMPUTER see procedure 4 14 LOCAL PANEL TRANSMITTER BOARD PCIO BOARD Ethernet BOARD SCREW Figure 4 58 Removing CIRCUIT BOARDS Caution Wear a WRIST STRAP when handling CIRCUITS BOARDS CIRCUIT BOARDS contain lead Any BOARD that is replaced must be returned to Kodak or disposed of properly 4 For any of the ...

Page 180: ...d disconnect the POWER CORD 3 Remove the DRE COMPUTER from the IMAGER and remove the COVER of the COMPUTER see procedure 4 14 4 Remove the assembly of 3 DRIVES see procedure 4 14 1 LATCH DIMM BOARDS Figure 4 59 Removing the DIMM BOARDS Caution Wear a WRIST STRAP when handling CIRCUITS BOARDS CIRCUIT BOARDS contain lead Any BOARD that is replaced must be returned to Kodak or disposed of properly 5 ...

Page 181: ...ove the DRE COMPUTER from the IMAGER and remove the COVER of the COMPUTER see procedure 4 14 4 Remove the assembly of 3 DRIVES see procedure 4 14 1 BRACKET SCREW 2 SCREWS 2 POWER CABLE CONNECTORS Figure 4 60 Removing the DRE POWER SUPPLY 5 Disconnect 2 POWER CABLE CONNECTORS Note The other POWER CABLE PLUGS were disconnected when the DRIVES were removed 6 Remove 2 SCREWS from the end of the POWER ...

Page 182: ...Section 4 Disassembly Reassembly 4 77 2005 July Rev B 7F3318 BLANK PAGE ...

Page 183: ...ING DEVICE Web browser software Internet Explorer 4 0 Note These specifications are the minimum configuration needed to use the SERVICE TOOL configuration and diagnostic tools built into the LASER IMAGER software For information on the SERVICE TOOL see Section 7 2 FLUKE DVM Model 87 or equivalent 3 Dual trace OSCILLOSCOPE Band Width 0 to 100 MHz Sensitivity 0 5 mv Accuracy 3 4 CABLE Serial Port 26...

Page 184: ...nal Calibration and Testing 6960 Madison Avenue West Minneapolis MN 55427 The calibration process takes about one week 5 3 Serial Number Location The LABEL with the serial number is located on the PROCESSOR FRAME inside the upper HOOD of the LASER IMAGER Use this serial number to report all service activity Instruct customers to provide the model and serial number when requesting service Figure 5 ...

Page 185: ...ance and reset the cycle count to 20 000 1 Select Prints to PM on the LOCAL PANEL 2 Press Test Print Enter 5 4 2 Supplies Required for PM The expendable CLEANING SUPPLIES and replacement parts required for a single 20 000 cycle PM are listed below 20 000 Cycle PM Supplies 1 3M Auto Pak TACK CLOTH 1 BAG 96 0000 0118 8 2 BAG with TIE WRAP 1 78 9998 2868 0 3 DEVELOPER DRUM STAND 34 7041 8939 7 4 CHAR...

Page 186: ... 2 Open the UPPER HOOD open the PROCESSOR COVER and check the DRUM for damage If the DRUM is damaged replace it Do step 3 before installing the new DRUM Caution ISOPROPYL ALCOHOL is highly flammable Follow the manufacturer s instructions for safe use and handling 3 Clean the PROCESSOR ROLLERS without disassembly Use ALCOHOL SATURATED WIPES to wipe the ROLLERS clean 4 If you installed a new DRUM ca...

Page 187: ...lean the EXPOSURE PLATEN Procedure 5 4 5 5 Replace the AIR FILTER on the FRONT DOOR Procedure 5 4 6 6 Replace the CHARCOAL FILTER Procedure 5 4 7 7 Remove and check the DRUM Procedure 5 4 8 8 Clean the DRUM Procedure 5 4 9 9 Clean the HEAT SHIELD and PROCESSOR ROLLERS Procedure 5 4 9 10 Clean or replace the FILM DIVERTER ASSEMBLY Procedure 5 4 10 11 Replace PROCESSOR GASKET Procedure 5 4 11 12 Ins...

Page 188: ...TEN Do not snag the CLEANING CLOTH on the CENTERING ARM at the bottom of the PLATEN If the 3M Auto Pak CLOTH catches on parts inside the PLATEN do not damage the parts when removing the CLOTH Check for and remove any torn pieces of CLOTH 4 Reach through the DOOR on the PLATEN and use a 3M Auto Pak TACK CLOTH to clean the inside of the PLATEN Completely clean the curved bottom surface of the PLATEN...

Page 189: ... DOOR Warning When the FRONT DOOR is open all MOTORS and the LASER are disabled but the SYSTEM is still energized 2 Remove 6 SCREWS 3 Pull off the FILTER COVER with GASKET and FILTER RETAINER 4 Remove and discard the old FILTER 5 Install the new FILTER 6 Install the FILTER COVER and the 6 SCREWS 7 Close the FRONT DOOR H200_0034D AA 6 SCREWS FILTER COVER FILTER Figure 5 3 Replacing the AIR FILTER i...

Page 190: ...door gap is wider toward the bottom of the DOOR Note The purpose of aligning the FRONT DOOR is make sure that the EMC GASKET on the DOOR contacts the FRAME all around the DOOR If the DOOR gap is uniform this procedure is complete Go on to the next PM procedure If the DOOR GAP is not uniform continue with step 9 DoorGap Door Gap Figure 5 4 Check DOOR Gap Continued on next page ...

Page 191: ...ghten the 3 FILTER COVER SCREWS f Close the DOOR g Check for a uniform gap around the DOOR Repeat the adjustment if the gap is not uniform DoorGapAdj FILTER COVER SCREWS FILTER COVER DOOR FRAME DOOR Place Foot Against DOOR Push Outward Figure 5 5 Adjust DOOR Gap Caution FILTERS can be disposed of as non hazardous waste You should discard FILTERS in a landfill or incinerator with energy recovery in...

Page 192: ...R all the way to the back stop 4 Pull the RETAINING CLIP forward and down to lock the FILTER in position Then close the FRONT DOOR Caution FILTERS can be disposed of as non hazardous waste Discard FILTERS in a landfill or incinerator with energy recovery in a municipal commercial or industry facility Contact your state or local government to determine if additional disposal requirements apply Filt...

Page 193: ...ze the IMAGER and disconnect the POWER CORD 2 Raise the upper HOOD 3 Remove 9 SCREWS and remove the REAR PANEL 4 Disconnect the 2 electrical CABLES extending from the DRUM 5 Lift the TENSIONER to provide slack and remove the BELT from the DRUM PULLEY TENSIONER BELT DRUM CABLES Figure 5 7 Disconnecting the CABLES and BELT on the DRUM Caution Hot Surface When the IMAGER is de energized the DRUM and ...

Page 194: ...ry rings bracelets watches etc that could accidentally contact the surface of the DRUM Do not touch the silicone surface 7 Grasp the PULLEY on one end of the DRUM Then grasp the END CAP on the other end and remove the DRUM Caution To avoid damage do not lay the DRUM on its silicone surface Figure 5 8 Removing the PROCESSOR DRUM 8 Place the DRUM on a DRUM STAND 9 Examine the surface of the DRUM for...

Page 195: ...98 2868 0 TIE WRAP the BAG and dispose of properly The DRUM and ROLLERS must be allowed to cool for 30 minutes prior to cleaning in a well ventilated room and with no sources of ignition Do not apply SILICONE OIL to the DRUM surface If the DRUM is damaged replace the DRUM do not continue cleaning it Continue cleaning the other components in the PROCESSOR Procedure 1 Remove the DRUM from the IMAGER...

Page 196: ...Service Manual 5 14 7F3318 2005 July Rev B Figure 5 9 Cleaning the HEAT SHIELD and ROLLERS ...

Page 197: ...or cannot be cleaned See Installing a New FILM DIVERTER ASSEMBLY below B Cleaning the FILM DIVERTER ASSEMBLY 1 With the FILM DIVERTER ASSEMBLY in place in the IMAGER clean the bottom only of the BLADE by scraping the residue from it with a straight edge See Figure 5 10 View A 2 After scraping wipe both sides of the DIVERTER BLADE with ALCOHOL SATURATED WIPES 3 If you are unable to clean the FILM D...

Page 198: ...ter the DRUM is replaced See paragraph 5 4 12 DIVERTER BLADE Clean SIDE PLATE both sides View A Cleaning Attaching SCREW and WASHER for DIVERTER ASSEMBLY One Set Each Side Attaching NUT and WASHER for FELT PAD One Set Each Side View B Replacement FELT PAD DIVERTER Figure 5 10 Cleaning the FILM DIVERTER ASSEMBLY ...

Page 199: ...g the DRUM Supplies Required Protective GLOVES Procedure 1 Install the DRUM in the PROCESSOR 2 Connect the POWER CORD and energize the IMAGER Allow the DRUM to warm up about 5 minutes 3 If the FILM DIVERTER ASSEMBLY was replaced adjust the DIVERTER position as follows a With the 2 SCREWS loosened slide the DIVERTER BLADE toward the DRUM b Set the gap between the DIVERTER and DRUM end caps at 0 38 ...

Page 200: ...Service Manual 5 18 7F3318 2005 July Rev B Figure 5 11 Adjusting the DIVERTER ...

Page 201: ... quality is acceptable Perform the following procedure to remove the current message on the LOCAL PANEL prompting the user to schedule preventive maintenance and reset the cycle count to 20 000 1 On the LOCAL PANEL touch Menu 2 Touch Service 3 Touch PM 4 Touch Yes 5 Enter the Customer First passcode cfirst on the keypad that appears The message PM recorded will appear 6 Touch OK 7 Verify that the ...

Page 202: ...lp determine corrective actions Required Tools CHEMICAL CLEANING KIT SP7F6028 This kit includes The CHEMICAL CLEANING KIT includes BOTTLE SWABS A CD containing Training Video mpeg file Video Transcript doc file Troubleshooting Guide Locally Obtained Supplies Non powdered latex GLOVES METHANOL preferred or ISOPROPYL ALCOHOL These solvents are not included in the kit and must be obtained locally Fol...

Page 203: ... control It includes descriptions of the following see Figure 6 1 The DICOM RASTER ENGINE DRE See paragraphs 6 2 and 6 3 The Machine Control System MCS See paragraph 6 4 Automatic Image Quality Control AIQC and Gray Scale Manager GSM See paragraph 6 5 Detailed functions of the DRE and MCS are illustrated on the system block wiring diagrams in Section 10 Sheet 1 of the diagrams shows the DRE and sh...

Page 204: ...elivery to the OPTICS MODULE of the IMAGER It provides Web Server interfaces for communication between the user or Field Engineer and the DRE MCS It supplies 12 VDC power and drive circuits for graphics and touch screen control of the LOCAL PANEL 6 2 1 DRE Hardware The DRE system consists of the DRE COMPUTER and the LOCAL PANEL In the 8100 and 8200 IMAGERS the LOCAL PANEL was implemented as a Micr...

Page 205: ...an line transfer to the PCIO BOARD and the MCS PCIO BOARD This BOARD which plugs into the PCI Bus of the MOTHERBOARD accepts the formatted and rendered images from the PCI Bus and sends them to the MCS on a parallel interface See paragraph 6 2 2 for more details The BOARD is identical to that used in the 8100 and 8200 IMAGERS PCI 10 100 Base T Ethernet CARD This BOARD provides access to the DRE fo...

Page 206: ...stomize it per user requests contrast and density and film characteristics measured in calibration The page format is set up and images are sized interpolated as requested by the user Then the image data is rasterized and sent out scan line by scan line to the PCIO BOARD which sends it to the MCS for printing Figure 6 3 Image Rotation 6 2 2 PCIO BOARD The PCIO BOARD plugs into the PCI Bus of the M...

Page 207: ...as been issued by the MCS The data passes through the Digital I O Controller FPGA from the PCI to Add on FIFO The PCIO Interface FPGA arbitrates use of the Add on Data Bus for the passage of data Following is a typical output sequence 1 Reset the output interface 2 Write the number of pixels per line into a transfer counter 3 Configure the PCIO Interface chip for bus mastership and to interrupt up...

Page 208: ... Field Engineers to monitor and control the system 6 3 1 General Software Functions A typical film session might use the following negotiations between a MODALITY SCU and the DRE serving as a MIM 1 The SCU establishes an association with the DRE and negotiates the Basic Grayscale Print Class service 2 The SCU queries status of the IMAGER 3 The DRE responds with status busy or ready 4 The SCU instr...

Page 209: ... used in the DRE is a subset of the standard Print Server control software used in previous Kodak MIM products The standard PACSLink software has been modified to include a Delivery Interface component which treats the 8150 IMAGER as a special destination Also the software has been extended to incorporate into the Connection Database and Print SCP functions the new DICOM Modality Preferences Datab...

Page 210: ...ion and connections to the images but not the images themselves The available space in the image cache partition is monitored by PACSLink with reference to 2 configurable set points a high water mark and a low water mark If the cache is filled to the high water mark successfully delivered jobs images are deleted oldest first until either the low water mark is reached in disk space or there are no ...

Page 211: ...he page for image size and feed orientation DICOM format and orientation and positioning of the Dpatch if used and the clear leading edge It renders the image by mapping image data to T Values using the following information User requested data that is received with the print job from the PACSLink software This includes a TFT set a contrast table number Dmax Dmin and Polarity Film cartridge data r...

Page 212: ...general Handles all datapath commands from the MIM Delivery Interface and makes sure that the MIM Delivery Interface has the correct AIQC information for page rendering Delivers rendered images through the PCIO BOARD to the MCS Performs error and activity logging for the MCS and includes a power on self test that automatically runs diagnostics at system startup Provides the main access point for d...

Page 213: ...s and configuration data 6 3 6 Web Server The Web Server is vendor purchased Microsoft Personal Web Server v4 0 which is supported by the Microsoft WINDOWS 2000 O S It is the access point for both the SERVICE LAPTOP and the LOCAL PANEL The Web Server uses a combination of web technologies HTTP XML Active Server Pages SOAP to allow the user and FE to communicate with and control the functions of th...

Page 214: ... The laser optics control scanning and exposure of the film The Optics Module Control Board contains a slave micro system that controls the Optics Spinner Motor and Attenuator Motor and receives sense inputs from the Attenuator Home Sensor and Shaft Index Sensor This board also houses the laser SOS Start of Scan Detector that synchronizes image scanning and the Laser Beam Power Monitor Laser power...

Page 215: ...a Reset line see Figure 6 7 In this configuration the RXD lines of all slaves are tied together and connected to the TXD line of the Master CPU and the slave TXD lines are tied together and connected to the RXD line of the Master CPU Figure 6 7 Master Slave Physical Interface 6 4 2 MCS Board The MCS Board contains the Master CPU and auxiliary circuits that control the electromechanical components ...

Page 216: ...o address and control the other components of the MCS CPU I O Port Functions CPU input and output port functions are defined as follows CPU Inputs Optics Home Sensor Low when optics is in or past the home position Platen Sensor High when film is actuating the sensor Transport Sensor High when film is actuating the sensor Processor Temp Frequency In This is a frequency input that is proportional to...

Page 217: ...mine the direction of current through the motors and the direction of rotation as shown in Table 6 1 Table 6 1 Stepper Motor Phase Direction Relationship Stepper Motor Driver Leading Phase Motor Direction Platen Roller Stepper Motor Phase 1 Phase 2 Load Direction Unload Direction Film Centering Stepper Motor Phase 1 Phase 2 Home Direction Centering Direction To start a motor the CPU configures the...

Page 218: ...er beam if allowed reflects off the end of the mirror as it turns scattering light As explained in the next paragraph the potential scattering of light must be cancelled out to avoid generation of image artifacts or increased Dmin 3 The laser beam reflects off mirror Facet 1 and onto the film surface 4 The laser beam if allowed reflects off the other end of the mirror scattering light Laser Dead T...

Page 219: ...tion level settable by the CPU to trigger the SOS detector for the portion of the scan rotation where the laser beam crosses the SOS detector 12 Allow access to the Media LUT by the CPU 6 4 3 Laser Optics Subsystem 6 4 3 1 General The IMAGER laser optics subsystem includes the following major components A cylindrical platen on which the film is held motionless during image scanning An optics modul...

Page 220: ... in the platen during imaging The scanning angle for film in the platen is 180 degrees covering a nominal distance of 17 inches for line scanning The optics module is translated down the page while scanning occurs to image the complete page The nominal travel distance of the optics module at specified translation speed is 14 inches This method of scanning generates an image on 14 by 17 inch film w...

Page 221: ...o sides of the mirror during a single rotation of the motor shaft Double scanning improves image sharpness and makes scanning lines invisible under normal viewing conditions Pixel Stretch Despite precise mounting of the two sided mirror some radial centering offset of the mirror can occur This results in a slight difference of velocity between the two mirrors If a constant pixel clock is used for ...

Page 222: ...control of the driver Beam Attenuator A linearly variable neutral density filter is used to attenuate beam power to accommodate for variations in film speed Use of the attenuator allows the laser drive current levels to remain independent of film speed variations 6 4 3 4 Optics Translation Assembly The optics translation assembly see Figure 6 10 moves the optics module in the cross scan direction ...

Page 223: ...olygon mirror facet 0 or 1 to which the pixel stretch value must be applied The value for pixel stretch in the range of 1500 to 61556 Note You can use the SERVICE TOOL to display the EEPROM data Diagnostics MCS Optics Display Optics Data Spinner Motor Control The Spinner Motor scans the laser across the film as it is reflected successively from the two mirror facets in the double scan process Turn...

Page 224: ...ly Turn Spinner Motor Off This command turns off the Spinner Motor Set Attenuator Position This command moves the attenuator to the position indicated by the position parameter a value between 0 and 650 Display Attenuator Position This command returns a value between 0 and 650 indicating the position of the attenuator Measure Beam Power This command instructs the optics electronics to activate and...

Page 225: ...ed by the Slave Micro on the Densitometer Board Densitometer Board This board contains a Slave Micro that communicates with the Master Micro on the MCS Board to control density measurement and reporting In addition to the Slave Micro it contains a photodetector that reads the light passing through the film an A D Converter that converts the analog signal from the detector to digital data and a PAL...

Page 226: ...Service Manual 6 24 7F3318 2005 July Rev B Figure 6 12 14 by 14 Inch Calibration sheet Figure 6 13 14 by 17 Inch Calibration Sheet ...

Page 227: ...he laser beam to achieve the target density Dpatch density of 1 0 Dpatch border fiducial density of 3 1 Film Notch On 11 x 14 film the notch is at the bottom of the right edge of the film Figure 6 14 The Dpatch 6 4 4 3 Using Test Calibration Data to Create the Film Model Once a successful calibration is achieved the AIQC system and GSM use the data to create a Film Model and Media Lookup Table whi...

Page 228: ...ets If the difference between the two values is insufficient sets the Densitometer Failure Error bit Reads the Exit Sensor every 3 seconds and reports status Read Raw Densitometer Value This command reads the current raw value form the A D Converter every 16 ms and reports status on request Turn Light Source On Turns the light source on Turn Light Source Off Turns the light source off 6 4 5 RF TAG...

Page 229: ...goes through a reverse conversion process before being input to the micro The RF TAG INTERFACE BOARD contains a pair of DIP SWITCHES The left SWITCH which is normally open down can be closed to test the ROLLBACK OPEN SENSOR The right SWITCH which is normally down in the 8150 IMAGER is used in 8200 IMAGERS to identify the position of the ROLLBACK MODULE as upper or lower RF READER BOARD This BOARD ...

Page 230: ...d Roller Stepper Motor which drives the film from the cartridge to the platen rollers DC Motor Drive The 3 identical bidirectional dc motors operate on 12 volts dc The drivers for the motors do not provide current limiting When the motors are turned on they are essentially placed across the 12 volt dc supply The only control applied to the motors aside from turning them off and on is in the direct...

Page 231: ...ith the same sense When a sensor is blocked i e no light is reaching the detector side the output of the sensor is a logic 0 low As shown on sheet 2 of the 8150 Functional Diagrams the Feeder Control Board contains 2 jumper plugs for use by a service technician Functional Diagrams are on the Kodak Health Imaging Digital Output Service Collection CD set The jumper on plug JP3 will provide a full ti...

Page 232: ...ckup Position Sensor 10 Report to the MCS that film is ready to feed Stop Pickup This command stops the Pickup Motor and reports status to the MCS Start Feed This command starts the Feed Roller Motor and reports status to the MCS Stop Feed This command stops the Feed Roller Motor returns the feed nip roller to the open position and reports status to the MCS Home the Pickup Arm This command 1 Moves...

Page 233: ... preset time then stops the motor Stop Rollback This command stops the Rollback Motor and reports status to the MCS Diagnostics The rollback diagnostics move the rollback mechanism off home if it is home return it home and then report status to the MCS 6 4 7 Processor Interface Board The Processor Interface Board controls application of 120 volt ac power to the processor heater It is part of a con...

Page 234: ...tion The MCS is involved in six basic operations in the normal course of printing a sheet of film These described in Figure 6 16 are the following Power up and self test For details of the process see Figures 7 1 through 7 7 in the Troubleshooting section of this manual Pick up film See Figure 6 17 Load the exposure platen See Figure 6 18 Expose the film See Figure 6 19 Unload the platen See Figur...

Page 235: ...S Close Feed Rollers S Prep Optics S Start Spinner S Optics Home Load Platen S Feed Rollers to Platen Rollers S Platen Rollers to Platen Processor S Transport Rollers to Processor Drum S Processor to Cooling S Cooling to Exit Rollers S Densitometer S Densitometer to Exit Unload Platen S Platen Rollers to Transport Rollers See Figure 6 17 See Figure 6 19 See Figure 6 20 See Figure 6 21 See Figure 6...

Page 236: ...Service Manual 6 34 7F3318 2005 July Rev B Figure 6 17 Pickup Operation Sheet 1 of 3 ...

Page 237: ...Section 6 Theory of Operation 6 35 2005 July Rev B 7F3318 Figure 6 17 Pickup Operation Sheet 2 of 3 ...

Page 238: ...Service Manual 6 36 7F3318 2005 July Rev B Figure 6 17 Pickup Operation Sheet 3 of 3 ...

Page 239: ...Section 6 Theory of Operation 6 37 2005 July Rev B 7F3318 Figure 6 18 Load Platen Operation Sheet 1 of 2 ...

Page 240: ...Service Manual 6 38 7F3318 2005 July Rev B Figure 6 18 Load Platen Operation Sheet 2 of 2 ...

Page 241: ...Section 6 Theory of Operation 6 39 2005 July Rev B 7F3318 Figure 6 19 Expose Operation ...

Page 242: ...Service Manual 6 40 7F3318 2005 July Rev B Figure 6 20 Unload Platen Operation ...

Page 243: ...Section 6 Theory of Operation 6 41 2005 July Rev B 7F3318 Figure 6 21 Processor Operation Sheet 1 of 2 ...

Page 244: ...Service Manual 6 42 7F3318 2005 July Rev B Figure 6 21 Processor Operation Sheet 2 of 2 ...

Page 245: ...Section 6 Theory of Operation 6 43 2005 July Rev B 7F3318 Figure 6 22 Front Door Open Operation Sheet 1 of 2 ...

Page 246: ...Service Manual 6 44 7F3318 2005 July Rev B Figure 6 22 Front Door Open Operation Sheet 2 of 2 ...

Page 247: ...Section 6 Theory of Operation 6 45 2005 July Rev B 7F3318 Figure 6 23 Front Door Close Operation ...

Page 248: ...Service Manual 6 46 7F3318 2005 July Rev B Figure 6 24 RF Tag Open Cartridge Sequence Figure 6 25 RF Tag Write and Update Calibration Data ...

Page 249: ...IDGE The IMAGER will now be prepared to transport film 6 5 AIQC and GSM The AIQC Automatic Image Quality Control system and GSM Gray Scale Manager software work together to provide image quality control 6 5 1 Purpose of AIQC AIQC includes the entire subsystem of OPTICS DENSITOMETER PROCESSOR RF TAG READER and LUTs Lookup Tables that ensures consistent density from image to image To provide consist...

Page 250: ...e desired sensitometries Film Model The Film Model defines the print characteristics for a particular lot of film It is created from The Dmin and Dmax constants defined for the film type The density step wedge data read from a calibration print The dynamic range of the Laser Note The 3 most recent Film Models are stored in the DRE When a film CARTRIDGE is opened the sensitometry information from t...

Page 251: ...er jumbo band and type that are not defined in the Film Model A calibration request is issued from the LOCAL PANEL The target Dpatch does not equal the Dpatch moving average see step 9 below More than 1 week has elapsed since the last calibration print for the current CURRENT 6 Create a New Film Model The Film Model is built from the sensi data read from the RF TAG the time stamp date of the last ...

Page 252: ...Service Manual 6 50 7F3318 2005 July Rev B Figure 6 27 Sequence of AIQC and GSM Functions ...

Page 253: ...anslation speed off or SOP delay incorrect Adjust See paragraph 3 4 Clear margin on side of film OPTICS translation speed off or SOP delay incorrect Adjust See paragraph 3 4 Left and right margins of film are not equal at about 4 mm OPTICS translation speed off or SOP delay incorrect If position varies it may be caused by translation interference dirty PLATEN or HARNESS catching Adjust See paragra...

Page 254: ...BLE in the PLATEN is bad when flexed at some positions If kinked the CABLE will fail within 100 prints Use caution when handling the RIBBON CABLE Replace the RIBBON CABLE Vertical line down the film usually not completely down the full length of the film The OPTICS MODULE hesitates during translation across the film because of interference caused by 1 OPTICS MODULE hits SENSOR WIRES on side of PLA...

Page 255: ...R PLATEN VERTICAL TRANSPORT or in the FILM PROCESSOR MODULE See paragraph 7 5 Blank Films OPTICS RUBBER SLIT COVER not removed at installation Remove COVER from optics slit Fuzzy prints at end of film Tape blocking optics slit Remove SCANNER UNIT and remove tape Horizontal band near top or bottom of film Double back tape used to hold rubber slit cover stuck to optics FRU Remove tape ...

Page 256: ...stop here This is not a problem on your machine Refer to the Service Manual for additional troubleshooting 4 If it does not rotate freely loosen the shoulder screws on each side of the Heal Pad do not remove the screws and check to see if it rotates freely now 5 With the shoulder screws loose if it rotates freely bend the Heal Pad tabs this is what the shoulder screws screw into slightly outward o...

Page 257: ... to Frequency Converter adjustment 100KHz on the MCS board is out of adjustment Check for loose screws and tighten as necessary Check Voltage to Frequency Converter adjustment 3 2 Processor Drum RTD 7 2 Using the Service Tool Service WebLink The SERVICE TOOL Service WebLink provides the following functions Configuration Includes tools for configuring the IMAGER Diagnostics Includes tools for testi...

Page 258: ...nder Active X Controls and Plug Ins a Set Download signed Active X controls to Enable b Set Download unsigned Active X controls to Prompt c Set Initialize and script Active X controls not marked as safe to Prompt d Set Run Active X controls and plug ins to Enable e Set Script Active X controls marked safe for scripting to Enable 6 Under Cookies Note On Internet Explorer 6 select the Privacy tab th...

Page 259: ...t your NETWORK ADAPTER 3 With the NETWORK ADAPTER selected click Properties and select the Advanced tab a In the Property window select Line Mode b In the Value drop down list select Half Duplex c In the Property window select Line Spec d In the Value drop down list select 10 MBS and click OK e Click OK again 4 From the Start menu select Shut Down and then Restart 5 Connect your computer to the IM...

Page 260: ...192 168 0 2 The IP Address of the IMAGER SERVICE PORT is 192 168 0 1 Ethernet PATCH CABLE SERVICE PORT Figure 7 1 Connecting the LAPTOP COMPUTER to the IMAGER 3 Energize the LAPTOP COMPUTER 4 Use SecureLink to connect to the IMAGER Start Programs Kodak SecureLink 5 Launch Service WebLink Start Programs Kodak Service WebLink to display the main menu of the SERVICE TOOL 6 Expand the Diagnostic menu ...

Page 261: ... the last DENSITOMETER click Current Diagnostic Data 3 To run the DENSITOMETER test click Run The test sequence Turns off the Light Source LAMP then reads A D counts representing the Density Offset light value 8 times and calculates an average This value must be 4096 400 Turns on the Light Source LAMP then reads the A D counts for Density Reference 8 times and averages the values If the average A ...

Page 262: ...ics 2 To run a test operation a Select the type of Diagnostic operation Micro Controller Diagnostics Micro Controller Reset or Micro Communications b Select the desired Micro Controller Densitometer Optics RF Tag or Tray Note For the Micro Communications test or the Reset operation you can also select the MCS Micro Controller c Click Run to start the test operation Micro Controller Diagnostics wil...

Page 263: ...n the Service position 2 From the main menu of the SERVICE TOOL select Diagnostics MCS Mechanical Diagnostics 3 From the Select Device dropdown menu select the device to be tested These include Door Solenoid Kicker Motor Vertical Transport Motor Optics Motors Platen Motors Tray Motors 4 From the Select Operation dropdown menu select the type of test or a specific MOTOR if the device selected inclu...

Page 264: ...OPTICS SPINNER SCANNER 12 vdc DAC and driver on OPTICS Mod Bd DCM4 FEED ROLLER OPEN FEED ROLLER Haz 12 vdc DC DRIVE CHIP on FEEDER CONTROL BOARD DCM5 VACUUM PUMP PICKUP Haz 12 vdc FET on FEEDER BOARD Step 1 FEED ROLLER FEED ROLLER Haz 24 vdc STEPPER DRIVE CHIP on FEEDER CONTROL BOARD Step 2 PLATEN ROLLER IMAGING Haz 24 vdc STEPPER DRIVE CHIP on MCS BOARD Step 3 OPTICS ATTENUATOR SCANNER 12 vdc STE...

Page 265: ...Feed Roller Open Motor DCM4 Rollback Motor DCM1 Platen Roller Motor Film Centering Motor Top Hood Interlock I2 Optics Translation Motor Elevator Motor Optics Spinner Motor DCM3 Optics Attenuator Motor Processor Motor Kicker Motor Pickup Motor Figure 7 2 Locations of MOTORS ...

Page 266: ...ostics To adjust Laser Dynamic Range see paragraph 3 6 To Zero SOS Level see paragraph 3 7 The other procedures on this menu are described below 1 From the main menu of the SERVICE TOOL select Diagnostics MCS Optics 2 To test the OPTICS Micro Controller select Micro Controller Diagnostic a Click Run to run the diagnostic for the Optics Micro Controller ...

Page 267: ...er on self test of the IMAGER Also you can run this same test from the Mechanical Diagnostics screen in the SERVICE TOOL b Check the Summary box for test results 3 To display a summary of optics data from the last calibration select Display Optics Data a Click Run b Check the Status and Summary boxes on the screen ...

Page 268: ...lay the optics data b From the main menu of the SERVICE TOOL select Diagnostics Diag Summary to export the optics data to your LAPTOP COMPUTER See paragraph 7 2 15 5 To test the Optics Motors select Test Optics Motors This test can also be run from the Mechanical Diagnostics screen in the SERVICE TOOL a Set the SERVICE SWITCH in the Service position ...

Page 269: ...test the selected motor d Check the Status and Summary boxes on the screen e After completing the test set the SERVICE SWITCH in the User position 7 2 8 Testing the SENSORS Note The system SENSORS can also be tested by means of LEDs and JUMPERS on the CIRCUIT BOARDS See paragraph 7 5 1 From the main menu of the SERVICE TOOL select Diagnostics MCS Sensor State to test the SENSORS in the IMAGER 2 To...

Page 270: ...ck Stop 5 To monitor the SENSORS while film is moving through the IMAGER a From the main menu of the SERVICE TOOL select Diagnostics Test Prints MCS Transport b Return quickly to the Monitor Sensors screen and click Run c Observe the Monitor Sensors screen to see changes in the state of the SENSORS 6 To see a plotted graph of the operation of up to 3 selected SENSORS a To start a test print select...

Page 271: ...re obtains information from the RF TAG about the film loaded in the IMAGER 1 From the main menu of the SERVICE TOOL select Diagnostics MIS Cartridge Info 2 To display information about the film currently loaded in the IMAGER check the Current box 3 To display information about film previously loaded in the IMAGER ...

Page 272: ... the last film calibration if the film contained a Dpatch 1 From the main menu of the SERVICE TOOL select Diagnostics MIS Dpatch 2 Click Run 3 Check Status Pass or Fail and the Summary Note The Summary will include the Density of the Dpatch and the ATTENUATOR setting that achieved this density value Dpatch density must be between 0 7 and 1 3 The values are zero in the above example because the fil...

Page 273: ...lm from data stored from the last calibration of the film 1 From the main menu of the SERVICE TOOL select Diagnostics MIS Film Calibration 2 Click Get Records The Cartridge ID and Film ID will display 3 Click Plot to display a DLogE curve of characteristics of the film 4 Click Export Data if you wish to save the DLogE curve to a folder in your LAPTOP COMPUTER ...

Page 274: ...tics MIS Local Panel Diagnostic 2 Click Run 3 Check that the Alarm sounds and that Pass is indicated 7 2 13 Running a DRE Test Print 1 From the main menu of the SERVICE TOOL select Diagnostics Test Prints DRE Test Print 2 Select the parameters for the desired test print a In the Study Label window type a name up to 20 characters for the print b From the Test Print dropdown menu select the type of ...

Page 275: ...ts of film you wish to run 3 Click Run 4 If you wish to stop the process before all sheets are run click Stop 7 2 15 Obtaining a Diagnostics Summary This procedure will provide status of any diagnostic currently running in the IMAGER It will also show the results of any diagnostic that has been run recently 1 From the main menu of the SERVICE TOOL select Diagnostics Diag Summary to display Current...

Page 276: ...e results of a completed diagnostic select Test Results 4 From the Diagnostic dropdown menu select the name of the desired test 5 To display a summary of the test results click View 6 To save the summary to the HARD DRIVE of your LAPTOP COMPUTER click Save 7 Store the file in a folder on your LAPTOP COMPUTER ...

Page 277: ... test to check that the IMAGER can contact other devices on the network a In the IP Address window enter the IP Address of a device on the network b In the Count window enter the number of pings you wish to be sent c In the Time Out window enter the number of milliseconds to allow for a response before failing the test d Click Run e Check for Status and a Summary of the test Note You can also run ...

Page 278: ...Source of Image Problems If you are experiencing image problems you can use the SERVICE TOOL to save and display both the raw image from the MODALITY and the same image rendered in the DRE These images can be compared with the image printed on film This will help you to determine the source of the problem MODALITY DRE or PCIO BOARD or MCS 1 To set up the SERVICE TOOL for viewing images a From the ...

Page 279: ... 10 maximum value is 100 g In the Max Cache Size MB window type a size in megabytes for the storage area on DISK minimum value is 100 MB maximum is 200 MB default is 500 MB h Click Save Note The Image Cache area on the DRE HARD DISK is now set up for storage of images sent down from the MODALITY The storage area will remain enabled for 2 hours and will capture all images received into the DRE The ...

Page 280: ...2005 July Rev B b To view a raw image from the MODALITY select Input Images c Select click the desired image from the Input Images list d Select Tools from the menu and click Zoom Out until the image is reduced to the screen size ...

Page 281: ...4 Compare the raw and rendered versions of the image to the print produced by the MCS 5 If problems exist with printed images use the following basic guidelines to determine the source of the error If the raw image is bad suspect the MODALITY the network or the DICOM network subsystem of the DRE If the raw image is good and the rendered image is bad suspect the Delivery Interface subsystem of the ...

Page 282: ...guration parameters on the DRE HARD DISK click the Backup button Note When the backup is completed the Summary window will display results 3 To download the configuration backup to a FLOPPY DISKETTE a Click Download Backup b When the Save Copy As screen appears select a folder on a FLOPPY DISKETTE in your LAPTOP COMPUTER c Click Save 4 Store the FLOPPY DISKETTE in the IMAGER ...

Page 283: ...ore at the top of the screen 3 Click the Restore button 4 To upload the stored configuration data from a FLOPPY DISKETTE to the DRE a Place a check in the Upload Configuration File box b Click Browse c When the Choose File screen appears load the backup FLOPPY DISKETTE into your SERVICE LAPTOP d Select 3 1 2 Floppy The file name of the backup file e Click Open Restore ...

Page 284: ...IMAGER Software loading ghosting starts after the IMAGER boots up from the CD ROM DRIVE and lasts for about 8 minutes A message will appear on the LOCAL PANEL when software loading is complete Note In the ghosting process the language selection is reset to English and the Service Passcode reverts to the factory setting 123456 11 Remove the DRE software CD from the CD ROM DRIVE 12 Turn off the IMAG...

Page 285: ...Preferences Data Base See the procedure below 7 2 21 Reloading the MPDB through RMS This process is used at sites with RMS to install the MPDB update after the update has been downloaded from ACMS 1 Launch the RMS Main Screen and log in https qss kodak com qss login jsp 2 Under Groups expand Remote System Managers 3 Locate the region area country and hospital 4 Click the hospital folder 5 The devi...

Page 286: ...es 23 In the Readable Properties window check the Property box Click Request 24 Change the refresh interval to 5 seconds and click Start Auto Refresh Under Remote Access click Connect to Device 25 The Remote Access screen appears Wait for Status column entries to display Completed 26 Click Connect SecureLink 27 Click OK no user name or password is needed 28 The Secure Link Password screen appears ...

Page 287: ...ICE OVERRIDE SWITCH in the Service position Note The last procedure in the self test sequence the OPTICS AIQC calibration and test cannot occur with the SERVICE OVERRIDE SWITCH set in the Service position The program will skip this test and change to a Ready state after performing the rest of the tests At this point you should turn off SYSTEM power set the Service Override to the Normal position r...

Page 288: ...Service Manual 7 36 7F3318 2005 July Rev B 7 4 Next Page 12 075 28 506 01 910 from DRE Figure 7 3 MCS Self Test Startup ...

Page 289: ...Section 7 Troubleshooting 7 37 2005 July Rev B 7F3318 This step is not performed in software versions 1 0 3 and 1 1 2 Prev Page Next Page 29 924 26 544 26 542 Figure 7 4 Film Clearing Process ...

Page 290: ...Service Manual 7 38 7F3318 2005 July Rev B Prev Page 21 921 21 921 21 921 21 921 Figure 7 5 FILM FEEDER MODULE Diagnostics Sheet 1 ...

Page 291: ...Section 7 Troubleshooting 7 39 2005 July Rev B 7F3318 21 921 21 921 21 921 Figure 7 5 FILM FEEDER MODULE Diagnostics Sheet 2 ...

Page 292: ...Service Manual 7 40 7F3318 2005 July Rev B Next Page 21 921 21 921 Figure 7 5 FILM FEEDER MODULE Diagnostics Sheet 3 ...

Page 293: ...eader Board The micro checks the response for errors and reports back to the MCS The test does not check the RF MCS sends Execute Diagnostics command RF Tag micro builds and sends Read Version com mand To RF Tag Interface Board To RF Reader Board Transceiver RF Reader Board responds RF Tag micro RF Tag micro reports to MCS Error reported To RF Tag Interface Board Yes No Antenna or read the RF tag ...

Page 294: ...Service Manual 7 42 7F3318 2005 July Rev B Prev Page Next Page 29 924 29 924 Figure 7 7 DENSITOMETER MODULE Diagnostics ...

Page 295: ...Section 7 Troubleshooting 7 43 2005 July Rev B 7F3318 Prev Page Next Page 27 923 27 923 27 923 27 640 Figure 7 8 OPTICS MODULE Diagnostics ...

Page 296: ...Service Manual 7 44 7F3318 2005 July Rev B Prev Page 27 123 27 602 27 606 27 603 27 605 27 604 27 641 Figure 7 9 OPTICS AIQC Calibration and Testing ...

Page 297: ... High ON when film contacts flag S7 OPTICS HOME PICKUP U type Low OFF when SCANNER is home S8 VERTICAL TRANSPORT VERT TRANSPORT Flag High ON when flag contacts flag S9 DENSITOMETER EXIT DENSITOMETER Flag High ON when film contacts flag S10 CUPS ENGAGED PICKUP U type Low OFF when cups are squashed S11 FEED ROLLER OPEN FEED ROLLER U type Low OFF when ROLLERS are open S12 ELEVATOR HOME ELEVATOR U typ...

Page 298: ... 1 for testing procedure SENSOR S13 ROLLBACK OPEN reports to the slave MICRO on the RF TAG INTERFACE BOARD The LED for the SENSOR is located under the ROLLBACK TRAY near the RF Tag electronics See paragraph 7 4 1 2 SENSORS S6 PLATEN FILM S7 OPTICS Home and S8 VERTICAL TRANSPORT report to the master MICRO on the MCS BOARD The LEDs for these SENSORS are located on the MCS BOARD SENSOR locations in t...

Page 299: ... that the LED has changed state 2 Test the PICKUP POSITION S3 FILM SURFACE S4 CUPS ENGAGED S10 or FEED ROLLER OPEN S11 SENSOR as follows a Check the current state of LED4 for S3 LED5 for S4 LED7 for S10 or LED8 for S11 b Run a print sequence and check that the LED toggles during the sequence 3 After completing the test reset JUMPERS JP2 and JP3 in their normal positions 2 3 4 Remove the transport ...

Page 300: ...U type LED7 On when squashed Off when not S11 FEED ROLLER OPEN FEED ROLLER U type LED8 On when open Off when closed S12 ELEVATOR HOME ELEVATOR U type LED3 On when down Off when not S13 ROLLBACK OPEN ROLLBACK U type LED9 On when DIP SWITCH is up and CARTRIDGE LID is opened The SWITCH and LED are located on RF TAG INTERFACE BOARD S3 S10 S11 S2 S12 S13 S4 S5 S1 FEED ROLLER ASSY LED1 CART DETECT LED2 ...

Page 301: ... position then back to the Service position Allow time for the CARTRIDGE to close c Run a print sequence and check that the LED toggles 3 After completing the test reset the JUMPERS and remove the CARTRIDGE of transport film Ref Des SENSOR Description ASSEMBLY Type LED State on MCS BOARD S6 PLATEN FILM IMAGING Flag LED1 Off when film contacts flag S7 OPTICS HOME IMAGING U type LED2 On when SCANNER...

Page 302: ... 116 Pickup Failure Area 1 Mechanical or SENSOR failure in FILM PICKUP or ROLLBACK MODULE Defective FILM PICKUP MODULE or ROLLBACK MODULE 21 119 Feed Err Area 2 Film did not reach FILM PLATEN SENSOR S6 Defective FILM PICKUP MODULE FEED ROLLER MODULE or SENSOR S6 26 164 Jam Area 3 Film jammed at entrance to PLATEN Film skew PLATEN DRIVE ROLLER BEARING BLOCKS not installed correctly PLATEN FILM CENT...

Page 303: ...d 3 above remove suspect MODULES from the IMAGER and perform detailed checks and repair See paragraph 7 5 6 5 After correcting the problem set the IMAGER in transport cycle mode again and confirm transport operation See paragraph 7 5 7 7 5 3 Interviewing the Operator Question the operator if possible about 1 Frequency of particular error codes or jams 2 Any recent unusual sounds from MACHINE for e...

Page 304: ...e Figure 7 14 Check the clearance between the ROLLBACK ROLLER and the SEPARATOR TABS It must be at least 5 to 10 mm 4 If your inspection reveals problems advance to paragraph 7 5 6 1 to Remove and Inspect the ROLLBACK MODULE Film Guards Separator Tabs Half Shears Cam Arm must lie flat and Film Guards must be perpendicular Figure 7 13 ROLLBACK MODULE COMPONENTS 5 to 10 mm gap between Separator Tab ...

Page 305: ...ce to paragraph 7 5 6 2 to remove and inspect the FILM PICKUP MODULE 7 5 5 Cycling Film and Observing the Film Transport Process 7 5 5 1 Preliminary Setup 1 Connect your LAPTOP COMPUTER to the IMAGER see procedure 7 2 3 2 Set the SERVICE SWITCH in the Service position and power up the SYSTEM 3 Use SecureLink to connect to the IMAGER 4 Launch Service WebLink 5 When instructed to in the following pr...

Page 306: ...t remains on constantly feed problems and film quality problems will also occur and the MOTOR will fail prematurely 3 Does the HEEL stay down on the film while the ASSEMBLY is at the 3 second maximum bend position If it does not there is an alignment problem between the CUPS ENGAGED SENSOR on the HEEL ASSEMBLY and the corresponding ACTUATOR flag on the DRIVER ASSEMBLY Replace the FILM PICKUP MODUL...

Page 307: ...the film CENTERING PIN 3 If either of the above problems is apparent advance to paragraph 7 5 6 3 to remove and inspect the FEED ROLLER MODULE 7 5 5 5 Checking the PLATEN MODULE Start film cycling see paragraph 7 5 5 1 above 1 Does film occasionally hang up at the entrance to the PLATEN just beneath the DRIVE ROLLERS If it does the PLATEN DRIVE ROLLER BEARING BLOCKS may not be installed correctly ...

Page 308: ...E with a jam in Area 2 If the FILM GUARD is bent replace it 3 Inspect the SEPARATOR TABS Are they bent down as the result of the ROLLBACK ROLLER rolling over the tops of the TABS If they are bent down replace them 4 Check that the FILM GUARD pivots freely with no noticeable friction from the TRAY If it does not replace it 5 Check that the CARTRIDGE PRESENT SENSOR the ROLLBACK HOME SENSOR and the R...

Page 309: ...ure 7 15 FILM PICKUP MODULE COMPONENTS 2 Check the CUP PLATE ASSEMBLY as follows see Figure 7 16 a Do the CUPS slide back and forth freely in their slots If not check alignment of the VACUUM HOSES attached to the cups If they are impeding movement of the CUPS reposition the hoses b Are the CUPS finger tight It not tighten them c Are the CUP SPRINGS overextended If so replace them d Does the CUP PL...

Page 310: ...If they are not film will be skewed in the pickup process The assemblies must be realigned on their SLIDES or the PICKUP MODULE must be replaced b Slide the DRIVER ASSEMBLY all the way down in the opposite direction so it is fully extended Rock the DRIVER back and forth to check for play in the SLIDES If there is excessive play replace the PICKUP MODULE c Slide the DRIVER ASSEMBLY back up toward t...

Page 311: ...Tab half into sensor 0 030 to 0 070 in gap Figure 7 19 VACUUM RELEASE VALVE Gap 5 Check that the HEEL PAD is securely attached to the HEEL ASSEMBLY from end to end and side to side If it is not replace the PAD See paragraph 4 6 3 Note Alignment of the HEEL ASSEMBLY with respect to the DRIVER ASSEMBLY and the FRAME is checked in paragraph 7 5 6 2 4 ...

Page 312: ...he FILM PICKUP MODULE are securely mounted with their snap legs protruding through the metal mounting BASE 7 Check that the large CUP PLATE SPRINGS are mounted properly in the grooves of the PINS on the driver BASE Also check that the 2 CABLES are in the grooves of the PULLEY ...

Page 313: ...ller Drive Roller Note when closed Rollers must have no end to end gap Figure 7 20 FEED ROLLER MODULE a Are the 2 ROLLERS tight on both ends Film skewing will occur unless the ROLLERS are parallel and even with no gap from end to end If the ROLLERS are open on 1 end you can attempt to twist the FEED ROLLER MODULE frame to close the gap If you cannot close the gap you must replace the MODULE b Is t...

Page 314: ...S just under the ROLLERS see Figure 7 21 Check as follows Are the 2 BEARING BLOCKS pushed all the way forward against the imaging cylinder see Figure 7 22 If not the bearing block SCREWS 2 each must be loosened and the BLOCKS must be repositioned Reference procedure 4 11 9 Note If jams at the PLATEN SUPPORT TABS occur even when the BEARING BLOCKS are correctly installed the PLATEN FRAME is probabl...

Page 315: ...lock must be flush with imaging cylinder Figure 7 22 Bearing Block Position 7 5 7 Replace the Repaired MODULE and Cycle Film to Confirm Repair After repairing the suspect MODULE s cycle film as instructed in paragraph 7 5 5 1 and observe transport operation to confirm that the problem has been resolved ...

Page 316: ...NEL Open Door key The LOCAL PANEL will indicate 20 208 Open Door Fail because the FRONT DOOR still appears closed to the MCS in Service mode To lower the ELEVATOR and open the FILM CARTRIDGE set the SERVICE SWITCH to the Normal position The MCS will see the FRONT DOOR as being open Then set the SERVICE SWITCH back to the Service position The MCS will see the FRONT DOOR as being closed and will low...

Page 317: ...nds b Grasp and remove the film before it contacts the DRUM see Figure 7 24 7 Examine the film for scratches If the film does not have scratches the problem is on the exit side of the PROCESSOR FILM DIVERTER FELT PAD COOLING PLATE or DENSITOMETER turnaround See paragraph 7 6 3 If the film does have scratches they are occurring in the FILM PLATEN or FILM TRANSPORT See paragraph 7 6 4 8100 220L Remo...

Page 318: ...ore it enters the TURNAROUND 5 Examine the film If it does not have scratches the problem is in the DENSITOMETER TURNAROUND If it has scratches the problem is ahead of the DENSITOMETER FILM DIVERTER FELT PAD etc Advance to the next step to isolate the problem 6 Lift the PROCESSOR HEAD SHIELD to expose the FILM DIVERTER and FELT PAD 7 As the film enters the PROCESSOR use the strip of film to actuat...

Page 319: ...es of Scratches The location of the scratches on film is the best guideline for locating the problem area precisely in the IMAGER Observe the following suggestions 1 Lightly rub the tips of your fingers over the suspected area When you locate a burr or dirt clean or polish to remove it 2 Turn several sheets of film upside down in a CARTRIDGE and transport them through the IMAGER Note The back side...

Page 320: ...tion set the following communication parameters Baud rate 9600 Data bits 8 Parity None Stop bits 1 Flow control None 4 To display the Emulation screen select Properties Setting 5 Set Emulation VT 52 or VT 100 Caution While you are in monitoring mode DO NOT type anything This can damage the MCS software 6 In the communications application turn on logging to capture data when the IMAGER is energized...

Page 321: ...o access Internet Explorer RMS Grouping To access log on to level 1 log off log on with username and password provided below Username pcanywhere Password Netware28900 7 8 3 pcanywhere Level 3 Purpose Used to access DV8150 DRE Desktop Need to use extreme caution when accessing the desktop because with this username and password you have administrative capabilities To access log on as level 1 log of...

Page 322: ...mote Management Services what is running CopyLPVideo vbs used to reload the Local Panel videos after ghosting new software 7 9 2 Local Scripts SetFacettoStretch2 vbs allows setting the value different from the factory setting Selection will be either 0 or 1 This changes the scanner mirror the machine will use and would affect the overall image SetPixelStretch2 vbs allows setting the value differen...

Page 323: ... the MCS Master CPU that are transferred to the DRE application over the communications link between the MCS and DRE NT Event Log App This log records Windows events in the software applications NT Event Log System This log records Windows events in the system software Print Delivery Log This is a log of all Delivery Subsystem events filtered from the Application Log The Delivery Subsystem is part...

Page 324: ...indow will appear 2 Use the Log Retrieval window to locate the log data you wish to view If you know the approximate time when the event you wish to view occurred select View Log with time range and enter a Start and End Time If you wish to view the log of an event as it occurs select View Active Log 3 Click OK The retrieved log will display 4 Click Options to display a screen showing the column h...

Page 325: ...nd column width in the log by selecting the lines between the column heads and moving the column left or right 6 Click OK 7 Scroll the log as necessary See Sample Logs 1 and 2 at the end of this section for detailed examples of Application Logs Note Use of the function keys at the top of the log screen are described in Log Keying Functions in the next paragraph 7 10 2 2 Log Keying Functions 1 Star...

Page 326: ...hile an event occurs select View Active Log and click OK 2 Stop Click Stop at any time while a log is loading to stop the loading process 3 Options Click Options to display a screen for selection of the log columns you wish to display Leave a checkmark next to the name of each column you wish to display in the log The columns shown with checks above are the most useful for your purposes See the ne...

Page 327: ... log 5 Save Click Save to save a log to a folder on your LAPTOP Use the cursor to select the area of the log you wish to save Select the folder on the LAPTOP for example Log Files Enter a File name and click Save Note Your LAPTOP must have Local Log Viewer software to view the logs 6 Display Filter Click Display Filter to display a screen that will allow you to filter the log to decrease the quant...

Page 328: ...ers in the log to locate the information you need to solve the problem See the following example search 1 Access the Application Log and use the Log Retrieval window to select the time range within which the IMAGER problem occurred 2 Click OK to capture the log data 3 Select Display Filter 4 Under the Basic tab check Enable Basic Filter and Test contains 5 Type into the Text contains box the words...

Page 329: ...he search retrieved only log entries that include the words scp assoc Also note that the log still includes 1 688 records which is too much data to analyze We need to filter further to decrease the data 8 Again click Display Filter but this time select the Advanced tab ...

Page 330: ... the original search words scp assoc 10 Click OK to retrieve all the scp associations that were up running during the time that we selected 11 Note that this search retrieved only 9 records indicating that 9 associations were up during the time searched 12 Perform another advanced search for scp associations that went down during the selected time ...

Page 331: ...graph The columns from left to right include 1 Event Type This column provides the same information as the Level column It indicates the level of log detail provided for the event The levels from most detailed to lowest are TRACE Level 6 DEBUG 5 DIAG 4 INFO 3 WARNING 2 ERROR 1 and FATAL ERROR 0 Refer to paragraph 7 10 2 5 2 Time Provides the time of the event down to 1 100th of a second The time i...

Page 332: ...MCS Interface Server to the MCS General This subsystem handles general overhead software messages Subsystems for the DV8150 include DV8150 Subsystem Description AIQC This subsystem involves all AIQC functions whether in the MCS or DRE MCS This subsystem handles all MCS hardware and software functions LOCAL PANEL Controls all LOCAL PANEL functions MCS Interface Server This subsystem delivers render...

Page 333: ... Log Level 2 Click Modify 3 From the dropdown menu for the subsystem select the Log Level you want and click Save Note The selectable log levels from lowest detail to highest are 0 Fatal Error Record only fatal errors 1 Error Record all errors 2 Warning Record warnings and all errors 3 Information Record key events 4 Diagnostic Provide a level of information useful for field troubleshooting 5 Debu...

Page 334: ...w down the system If you change a level to help diagnose a problem be sure to return the level to the default value after completing troubleshooting 7 10 3 DICOM Log This is a subsystem log that includes all MIM Network events pulled from the Application Log Note that the Subsystem column includes only Network ...

Page 335: ...fetime of the machine 1 To access the Error Tallies connect your LAPTOP to the SERVICE TOOL via SecureLink and select Logs Error Tally The Current Error Tally will display Note The error codes in the tally are grouped by application DV8150 MIM or Service Platform For descriptions of error codes see the Quicksheets in this manual a To reset the count for any error to 0 click Select for that error a...

Page 336: ...clude the Reset function 3 To save a Current or Lifetime Error Tally a Click Save on the bottom of the Error Tally screen b In the Save Copy As window select the File Name of the folder on your LAPTOP where you wish to save the Tally c Click Save Note Your LAPTOP must contain Local Log Viewer software to view the saved log ...

Page 337: ...Rev B 7F3318 7 10 5 IIS Log This Internet Information System log records all attempts to connect to the web server In addition to the time of each event the information in the log columns includes Method Protocol Time Taken URI Stem Client IP ...

Page 338: ...ual 7 86 7F3318 2005 July Rev B 7 10 6 Local Panel Log This is a subsystem log that includes all events for the LOCAL PANEL filtered from an Application Log Note that the Subsystem column includes only LocalPanel ...

Page 339: ... This is a subsystem log that includes all MCS events pulled from an Application Log These are events involving any of the micro subsystems on the MCS MicroComm bus The MCS notifies the MIM DRE of the subsystem operation over the serial link between the MCS and the DRE ...

Page 340: ...Service Manual 7 88 7F3318 2005 July Rev B 7 10 8 NT Event Log App This is a log of all Windows events related to software applications ...

Page 341: ...Section 7 Troubleshooting 7 89 2005 July Rev B 7F3318 7 10 9 NT Event Log System This is a log of Windows events related to system software ...

Page 342: ...3318 2005 July Rev B 7 10 10 Print Delivery Log This is a subsystem log that includes all Delivery and SDS Server Subsystem events pulled from an Application Log Note that the Subsystem column includes only these subsystems ...

Page 343: ...he table below Since the messages are few they define only a general category of problems A DICOM status information message is associated with each of the 5 digit error codes that identify specific problems in the IMAGER DICOM PRINTER Status Message DICOM PRINTER Status Information Message FAILURE Condition PRINTER DOWN ELEC DOWN PROC DOWN WARNING Condition CALIBRATION ERR BAD SUPPLY MGZ COVER OP...

Page 344: ...ciations are not accepted Warming xx PROC INIT The IMAGER is warming up xx the number of min utes until the IMAGER will be ready to operate Film Tray Status Calibrating Please Wait N A A calibration is in progress Fail N A An error affecting normal operation has occurred No cartridge N A There is no FILM CARTRIDGE in the TRAY Not Calibrated N A Calibration must occur before the IMAGER can print Op...

Page 345: ...ed to warm up in time The following table identifies the subsystems and their ID numbers Subsystem ID Subsystem Name Error Code Structure PACSLink Software 00 General PACSLink 00 xxx 01 Service Interface 01 xxx 02 Import 02 xxx 03 Delivery 03 xxx 04 Network 04 xxx 05 Storage 05 xxx DRE MIM 10 MCS Interface Server 10 xxx 11 Delivery Interface 11 xxx 12 Local Panel 12xxx 13 Service Tool 13 xxx MCS 2...

Page 346: ...essage DICOM Message Severity None No alarm General Subsystem Error NORMAL 3 Notify Summary All of these error codes indicate a software error in the General Subsystem The cause of the error can be such things as object creation failure a system call failure or an incorrect license key Reeult of Error None The system will function normally User Action None F E Action None ...

Page 347: ...system Error NORMAL 3 Notify Summary All of these error codes indicate a software error in the Service Subsystem The cause of the error can be such things as object creation failure a system call failure a logging error a socket creation failure a bind failure an invalid parameter or inability to find a restore file Result of Error None The system will function normally User Action None FE Action ...

Page 348: ... due to Rendering Error Alarm sounds Job Rendering Error NORMAL 1 Alert Summary There is a rendering error in the Delivery Subsystem caused by bad image data This job will not be retried The problem is in the data sent down from the MODALITY Result of Error The DRE is functional but this job will fail User Action Delete the job from the Undelivered Queue FE Action None ...

Page 349: ...3 650 see the following QuickSheet paragraph 8 5 5 Summary All of these error codes indicate a software error in the Routing Delivery Subsystem The cause of the error can be such things as object creation failure a system call failure a bad format bad image processing values delivery problems to the back end and lost or irrecoverable image data Result of Error The DRE should be functional but the ...

Page 350: ...L Message Log Message DICOM Message Severity None No alarm Routing Delivery Subsystem Job Delivery Error NORMAL 3 Notify Summary An error has occurred in the job handling software of the Routing Delivery Subsystem The job will be retried Result of Error The DRE is functional but this job will fail User Action None FE Action None ...

Page 351: ...and 04 205 see the following two QuickSheets paragraphs 8 5 7 and 8 5 8 Summary All of the error codes in this range indicate a software error in the DICOM Network Subsystem The cause of the error can be such things as object creation failure a system call failure connection refused resource limitations and invalid data Result of Error Error 04 004 may cause the association to abort unexpectedly O...

Page 352: ...m DICOM Associations Exceeded NORMAL 3 Notify Summary The allowed number of DICOM associations 12 has been exceeded Note When the system is shutting down the maximum number is set to zero Thus this error will occur if an SCU tries to connect when the IMAGER is shutting down Result of Error The DRE is functional but DICOM clients are not able to connect User Action None FE Action None ...

Page 353: ...e Severity None No alarm Resource Limitation Error in DICOM NORMAL 3 Notify Summary The internal software of the Network Subsystem has a problem The error can be caused by a number of problems such as an object creation failure or a system call failure Result of Error The DRE is functional but DICOM clients may not be able to connect User Action None FE Action ...

Page 354: ...Message Log Message DICOM Message Severity None No alarm Storage Subsystem Error NORMAL 3 Notify Summary The internal software of the Storage Subsystem has a problem but the IMAGER should be able to function normally Result of Error None The system will function normally User Action None FE Action None ...

Page 355: ...l amount of storage defined by the Low Watermark This is probably because there is a large number of jobs in the Pending or Undelivered Queues There will be other messages to clean up the queues such as Alarms for jobs in the Pending Queue MCS Communications errors that result in jobs being sent to the Undelivered Queue Jobs being rejected because their space requirements exceed the disk space ava...

Page 356: ...s Been Reached LOCAL PANEL Message Log Message DICOM Message Severity None No alarm Error in Storage Subsystem NORMAL 3 Notify Summary The low watermark has been reached in the Storage Subsystem Result of Error None The system will function normally User Action None FE Action None ...

Page 357: ... Alarm sounds Delivery Server Internal Error PRINTER DOWN 0 Fatal Summary The internal software of the Delivery Server Subsystem has a problem The error can be caused by a number of problems such as persistent memory failures an object creation failure or a system call failure Result of Error The DRE is not functional User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action ...

Page 358: ...nternal Error PRINTER DOWN 0 Fatal Summary The image datapath software of the Delivery Server Subsystem has failed The error can be caused by a number of problems such as failure to create and initialize the MCSDIS software failure of the PCIO BOARD or driver to initialize or a read write failure on the PCIO BOARD Result of Error The DRE is not functional User Action 1 Restart the IMAGER 2 If the ...

Page 359: ... 2 If the error persists call Service FE Action Suspect components in most likely order software in MCS MICROS no compatible with DRE software corrupt DRE software bad PCIO BOARD bad CABLES or connections bad HARD DRIVE There are 3 basic causes of the communication link failure that generates error 10 910 1 The DRE failed to boot 2 The MCS software is not compatible with the DRE software 3 The DRE...

Page 360: ...Updated Modality Preferences Database via Kodak REMOTE MANAGEMENT SERVICES For DRE version 1 0 1 b03 when the MPDB file is downloaded via the Kodak REMOTE MANAGEMENT SERVICES the 8150 LASER IMAGER has to be triggered to look for the file The script TriggerMPDB vbs can be executed using the Remote Script function For DRE version 1 0 2 b04 this is no longer needed The MPDB file loaded from REMOTE MA...

Page 361: ...essage DICOM Message Severity None Local Panel System Error NORMAL 3 Notify Summary The software of the LOCAL PANEL has a problem The error can be caused by a number of problems such as initialization register unregister observers or registry access failures Result of Error The DRE is not functional User Action None FE Action ...

Page 362: ...Message DICOM Message Severity None Local Panel Database Error NORMAL 3 Notify Summary The database software of the LOCAL PANEL has a problem The error can be caused by a number of problems such as failure in database read write or update operations Result of Error The DRE is not functional User Action None FE Action ...

Page 363: ...COM Message Severity None Local Panel Presentation Error NORMAL 3 Notify Summary The internal software of the LOCAL PANEL subsystem has a problem The error can be caused by a number of problems such as persistent memory failures object creation failure or system call failures Result of Error The DRE is not functional User Action None FE Action ...

Page 364: ... been detected in the software of the LOCAL PANEL The log message will contain additional details The error can be caused by a number of problems such as initialization register unregister observers or registry access failures Result of Error The operation of the LOCAL PANEL may be affected Usually it will continue to operate after the error but a specific functionality may be affected User Action...

Page 365: ...ted in the internal software of the WebLink Subsystem The error can be caused by a number of problems such as persistent memory failures object creation failure a system call failure or a Common Service Platform framework error Result of Error Service operations may not work correctly The DRE should be functional but may not respond correctly to the service function being run or the service functi...

Page 366: ...ror has been detected in the database software of the WebLink Subsystem The error can be caused by a number of problems such as failures in database read write or update functions Result of Error Service operations may not work correctly especially diagnostic functions The DRE should be functional but may not respond correctly to the service function being run or the service function may fail User...

Page 367: ...None Service Tool Script Error NORMAL 3 Notify Summary This error can be caused by a script with the following line sysLog log my user comment Result of Error Service operations may not work correctly The DRE should be functional but may not respond correctly to the service function being run or the service function may fail User Action None FE Action ...

Page 368: ... unable to start another print cycle Otherwise it can operate as normal acquiring queuing prints completing processing in progress etc Result of Error The SYSTEM will not allow the user to open the FRONT DOOR while film is in process in the bottom of the IMAGER User Action 1 Wait until the films have entered the EXIT TRAY and the DOOR opens 2 If the DOOR does not open a Shut down the IMAGER b Use ...

Page 369: ...laced in Service position When this SWITCH is enabled the SYSTEM does not recognize that the REAR PANEL is removed or the FRONT DOOR is opened Thus the IMAGER will transport film since MOTORS and SENSORS will operate However the laser is powered off so film is not imaged Result of Error MOTORS and SENSORS will operate since dc power both hazard and nonhazard is available But RELAY K2 disables 12 v...

Page 370: ...rror persists call Service FE Action Check the MCS Log to attempt to isolate the problem This error can be generated by any of the following problems 1 A failed FRONT DOOR or REAR PANEL INTERLOCK or INTERLOCK wiring which indicates to the SYSTEM software an erroneous DOOR Status i e information that the DOOR is already open In this case the MCS BOARD will not deliver an Open Door command to the DO...

Page 371: ...intenance Required NORMAL 3 Notify Summary The film sheet count indicates that preventive maintenance is required Result of Error None The system will function normally User Action Either a customer technician or a Kodak field engineer should perform periodic maintenance as described in the service manual After maintenance prints until PM should be reset via the SERVICE TOOL FE Action This is an i...

Page 372: ...ss the 17 inch dimension of the film each time the error occurs The error can be generated either by software or hardware Result of Error The IMAGER may be able to continue printing normally Affected films will be visibly marked as described above User Action The error sometimes spontaneously clears itself If it does not the operator should restart the IMAGER If this does not clear the error a ser...

Page 373: ...n be generated either by software or hardware problems User Action The error sometimes spontaneously clears itself If it does not the operator should restart the IMAGER If this does not clear the error a service call is required FE Action If the error occurred in the MCS the film will not be reprinted Search the mcs log for over underrun or 20 913 If the error occurred in the DRE the film will be ...

Page 374: ...ened or closed Each time the CARTRIDGE is to be opened or closed the pickup mechanism cycles to make sure it is positioned so it will not interfere with the LID of the CARTRIDGE If the pickup cycle fails this error is declared It usually indicates that PICKUP MOTOR DCM2 or PICKUP POSITION SENSOR S3 failed Result of Error The IMAGER is unable to print from the CARTRIDGE but it is able to accept and...

Page 375: ...OM Message Severity None Film Pickup Retry NORMAL 3 Notify Summary This is a notification to the Log that the PICKUP ASSEMBLY has failed to pickup a film and place it into the feed area If the problem remains after 2 attempts error 21 116 is declared Result of Error None The system will function normally User Action None FE Action None ...

Page 376: ...ckup operation must have completed successfully Otherwise the error associated with the failed step will be indicated instead of this error Result of Error The system is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action 1 Touch the Video button to view the error video 2 Touch the Door button to open the FRONT DOOR 3 Clear any jammed ...

Page 377: ...nt of the FEED ROLLERS from the open home position to the closed position The SENSOR must sequence from Unblocked to Blocked to Unblocked Result of Error The system is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action 1 Touch the Video button to view the error video 2 Touch the Door button to open the FRONT DOOR 3 Clear any jammed fi...

Page 378: ...t Home position Unblocked FILM TRANSP ERROR 1 Alert Summary The PICKUP ASSEMBLY failed to return to the home position at the end of a pickup cycle as indicated by PICKUP POSITION SENSOR S3 Result of Error The system is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc 7 If the error persists call Service See Error 21 117 User Action FE Action Us...

Page 379: ...d to confirm that pickup arm assy lowered and contacted film FILM TRANSP ERROR 1 Alert Summary The FILM SURFACE SENSOR did not change from unblocked to blocked after the pickup arm left the home position Result of Error The IMAGER is unable to pick up film and print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action 1 Restart the IMAGER 2 If the erro...

Page 380: ...t down to up Sequence of Events The IMAGER is unable to pick up film and print It can still accept and queue new jobs Phone Fix Operator Correctable 1 Restart the IMAGER 2 If the error persists call Service On Site Technician Correctable 1 Check the Application Log to isolate the problem 2 Use the SERVICE TOOL to check the CUPS ENGAGED SENSOR 3 Remove the REAR PANEL 4 Check whether film has been p...

Page 381: ...auses of the error include a defective SENSOR or ELEVATOR MOTOR Result of Error The printer is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action 1 Use the SERVICE TOOL check the ELEVATOR HOME SENSOR paragraph 7 4 1 1 2 Check that the ELEVATOR MOTOR operates as follow...

Page 382: ...ENT SENSOR S1 causing the SENSOR to conduct The SENSOR signal indicates that a CARTRIDGE is installed A defective SENSOR will result in a false error indication Result of Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action The operator should open the FRONT DOOR and load another CARTRIDGE FE Action Normally this is ...

Page 383: ...e occurs FILM SURFACE SENSOR S4 contacts the bottom of the CARRIAGE if it is empty of film and turns on but FILM OUT SENSOR S5 does not actuate because of the hole in the bottom of the empty CARTRIDGE This sequence signals to the MCS an out of film condition The MCS stops the PICKUP MOTOR then returns the PICKUP CARRIAGE to home Result of Error The IMAGER is unable to print Otherwise it can operat...

Page 384: ...mpt is repeated once If the CARTRIDGE will not close the error is declared Result of Error The IMAGER is unable to print It can still accept and queue jobs User Action 1 Touch the Video button to view the error video 2 Touch the Door button to open the FRONT DOOR This will clear the error 3 Close the CARTRIDGE manually See note below Caution The user should not attempt to close the CARTRIDGE while...

Page 385: ...never the front door is closed and at power up If after 5 attempts it is unsuccessful it declares the error and closes the CARTRIDGE Result of Error The IMAGER is unable to print It can still accept and queue jobs User Action 1 Try a new film CARTRIDGE 2 If the error persists call Service FE Action 1 Check the MCS Log to determine the point at which the error occurred This error may be the result ...

Page 386: ... with the IMAGER Whenever a new CARTRIDGE is loaded or the IMAGER is powered on the software reads the RF TAG on the bottom of the CARTRIDGE to identify the media type size CE mark and CR mark information This error occurs if the media type is wrong It can also occur if the IMAGER has been configured to reject the CE CR mark Result of Error The IMAGER is unable to print It can still accept and que...

Page 387: ...ormation indicates that the size of the media in the CARTRIDGE is incompatible with the IMAGER Whenever a new CARTRIDGE is loaded or when power is turned on the software reads the RF TAG on the bottom of the CARTRIDGE to identify the media type size etc Result of Error The IMAGER is unable to print It can still accept and queue print jobs User Action 1 Try a new film CARTRIDGE 2 If the error persi...

Page 388: ...isinserted CARTRIDGE The error is cleared when the FRONT DOOR is closed Result of Error The IMAGER is unable to print It can still accept and queue print jobs User Action 1 Try a new film CARTRIDGE 2 If the error persists call Service FE Action 1 Open the FRONT DOOR 2 Check the GEARS on the ROLLBACK MOTOR and the ROLLER 3 Replace GEARS as necessary 4 Using the KNOB to slowly rotate the ROLLER obse...

Page 389: ...R left the home position as indicated by ROLLBACK HOME SENSOR S2 but did not reach the the open position indicated by ROLLBACK COMPLETE SENSOR S13 The problem cold be a faulty S13 or possibly the operator inserted the FILM CARTRIDGE backward Result of Error The IMAGER is unable to print It is still able to accept and queue print jobs User Action 1 Try a new film CARTRIDGE 2 If the error persists c...

Page 390: ...Error The IMAGER is unable to print It still can accept and queue print jobs User Action 1 Touch the Play Video button to view the error video 2 Press the Open Door button and hold for 5 seconds to open the FRONT DOOR 3 Clear any jammed film 4 Close the CARTRIDGE manually See note below 5 Close the FRONT DOOR 6 Run test prints to clear fogged film from the IMAGER 7 If the error persists use a new ...

Page 391: ...ACK ROLLER failed to leave the Home position as indicated by ROLLBACK HOME SENSOR S2 The problem cold be a faulty S2 or ROLLBACK MOTOR DCM1 or possibly the operator inserted the FILM CARTRIDGE backward Result of Error The IMAGER is unable to print It is still able to accept and queue print jobs User Action 1 Try a new film CARTRIDGE 2 If the error persists call Service FE Action 1 Check the Applic...

Page 392: ... by a film jam on the CARTRIDGE Result of Error The IMAGER is unable to print It is still able to accept and queue print jobs User Action 1 Touch the Play Video button to view the error video 2 Press the Open Door button and hold for 5 seconds to open the FRONT DOOR 3 Clear any jammed film 4 Close the CARTRIDGE manually 5 Close the FRONT DOOR 6 Run test prints to clear fogged film from the IMAGER ...

Page 393: ...s not too far up the curve pushing the last monotonic value above the allowable Dmin Result of Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc User Action 1 Restart the system 2 If the problem persists try a different film CARTRIDGE The film may be defective 3 If the problem still persists call Service FE Action 1 First che...

Page 394: ...ally or the DENSITOMETER did not find the precise number of steps in the calibration wedge The most likely cause is fogged or old film The error clears when a new calibration is requested or the FRONT DOOR is closed Result of Error The IMAGER is unable to print but it can accept and queue new print jobs User Action 1 Try a different film CARTRIDGE The film may be defective 2 If the problem persist...

Page 395: ...n processed An error is declared if the calibration sheet does not have a wedge with the required Dmin value The most likely cause is fogged or old film The error clears when another calibration is requested or when the FRONT DOOR ISis closed Result of Error The IMAGER is unable to print but can accept and queue new print jobs User Action The operator should try a different FILM CARTRIDGE If the p...

Page 396: ...ared if the calibration sheet does not have a wedge with the required Dmax value The most likely cause is old film or too low PROCESSOR temperature Result of Error The user can still acquire normally but new print jobs will not be initiated unless the SYSTEM is set into manual mode no AIQC User Action The operator should try a different FILM CARTRIDGE If the problem recurs with the new CARTRIDGE a...

Page 397: ...ter Error 2 Use the power on self test troubleshooting procedure in paragraph 7 3 to attempt to isolate the error to a particular faulty component SENSOR MOTOR CABLE etc This procedure instructs you to cycle power and observe the power on self test process Note The flow charts on the following pages Figure 8 1 Sheets 1 3 show the complete sequence of SENSOR and MOTOR operations The sequence of mac...

Page 398: ...oller Motor Step1 Feed Roller Open Motor DCM4 Feed Roller Open Sensor S11 Rollback Motor DCM1 Rollback Home Sensor S2 Platen Film Sensor S6 Pickup Motor DCM2 Cartridge Presence Sensor S1 Film Surface Sensor S4 Film Out Sensor S5 Behind Elevator Home Sensor S12 Elevator Motor Step 8 Cups Engaged Sensor S10 ...

Page 399: ...stem was initialized and film if any was cleared from the 8150 before the following feeder tests occurred Go back to start Go back to start Go back to start Go back to start Start 21 921 21 921 21 921 21 921 Figure 8 1 Film Feeder Module Diagnostics Sheet 1 ...

Page 400: ...Service Manual 8 58 7F3318 2005 July Rev B Go back to start Go back to start Go back to start 21 921 21 921 Figure 8 1 Film Feeder Module Diagnostics Sheet 2 ...

Page 401: ... 2005 July Rev B 7F3318 Go back to start Go back to start End of Film Feeder Module Diagnostics Self Test continues with RF Tag Subsystem diagnostics see Figure 8 2 21 921 21 921 Figure 8 1 Film Feeder Module Diagnostics Sheet 3 ...

Page 402: ...he error persists call Service FE Action 1 Check the MCS Log for the message CARTRIDGE ID reader diag failed 2 Check the RJ 45 CONNECTORS and the cabling between the MCS BOARD and RF TAG INTERFACE BOARD 3 Swap RJ 45 CONNECTORS on the MCS BOARD as follows a Power off b Swap the RJ 45 for the RF TAG INTERFACE BOARD with the RJ 45 CONNECTOR for any of the other MicroComm peripherals c Power up d Chec...

Page 403: ...rrors and reports back to the MCS The test does not check the RF MCS sends Execute Diagnostics command RF Tag micro builds and sends Read Version com mand To RF Tag Interface Board To RF Reader Board Transceiver RF Reader Board responds RF Tag micro RF Tag micro reports to MCS Error reported To RF Tag Interface Board Yes No Antenna or read the RF tag checks for errors in response 25 922 25 922 Fro...

Page 404: ... sounds MCS failed to communicate to RF Tag reader after 5 attempts ELEC DOWN 0 Fatal Summary The RF TAG SUBSYSTEM passed its diagnostic self test but failed to respond to the MCS after 5 attempts Result of Error The IMAGER is unable to print It can still accept and queue new jobs but new films will not be initiated User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action ...

Page 405: ...essage Severity None MCS failed to communicate with RF Tag ELEC DOWN 0 Fatal Summary This notification to the LOG occurs when the MCS tries to communicate with the RF TAG SUBSYSTEM but receives no response After 5 unsuccessful attempts error 25 931 is declared Result of Error The system will function normally User Action None FE Action None ...

Page 406: ...em with PLATEN FILM SENSOR S6 preventing the SENSOR from turning on as the film actuates the SENSOR FLAG Other Possible Causes Of This Error Vacuum release requires adjustment Film pickup assembly is bent Film pickup suction cup is sticking see the procedure below Film Pickup Suction Cup Sticking This problem occurred because the Suction Cup Plate the metal to which the Suction Cups attach was man...

Page 407: ...k to see if it rotates freely now 5 With the Shoulder Screws loose if it rotates freely bend the Heel Pad tabs into which the Shoulder Screws are screwed slightly outward on the Heel Pad Assembly They should be just a little past 90 degrees To bend the Heel Pad tabs use a flat blade screwdriver between the tab and the Heel Pads 6 Tighten the Shoulder Screws When tightened properly the Shoulder Scr...

Page 408: ...e If SENSOR S6 does not turn off within 5 seconds after turn on this jam error is declared 5 seconds 17 inches of film travel at 4 inches per second plus tolerance Result of Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc Films downstream from the PLATEN will be completed All other films will be reprinted Removing the jam c...

Page 409: ...ea If S8 does not turn on or S6 does not turn off as expected a jam has occurred in the VERTICAL TRANSPORT Result or Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc Films downstream from the PLATEN will be completed All other films will be reprinted Removing the jam clears the error when the FRONT DOOR is closed User Action...

Page 410: ...t of Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc New print jobs will not be initiated Films downstream from the VERTICAL TRANSPORT will be completed All other films will be reprinted Removing the jam clears the error when the FRONT DOOR is closed User Action 1 Open the FRONT DOOR 2 Remove jammed film 3 Close the FRONT D...

Page 411: ...ing of film drive this jam error is declared Result of Error The IMAGER is unable to print Otherwise it can operate as normal acquiring queueing prints completing processing etc New print jobs will not be initiated Films downstream from the PLATEN will be completed All other films will be reprinted Removing the jam clears the error when the FRONT DOOR is closed User Action 1 Open the FRONT DOOR 2 ...

Page 412: ... 542 is declared The PROCESSOR stops rotating and turns off heat when the error occurs All films in the IMAGER are marked as bad and will have to be reprinted After the jammed film is removed and the TOP HOOD is closed the error is reset and the PROCESSOR is restarted The PROCESSOR may need to warm up before printing will continue Result of Error The IMAGER is unable to print It can still accept a...

Page 413: ...t when the error occurs All films in the IMAGER are marked as bad and will have to be reprinted After the jammed film is removed and the TOP HOOD is closed the error is reset and the PROCESSOR is restarted The PROCESSOR may need to warm up before printing will continue Result of Error The IMAGER is unable to print It can still accept and queue new jobs But new print jobs will not be initiated Remo...

Page 414: ...nd turns off heat when the error occurs All films in the IMAGER are marked as bad and will have to be reprinted After the jammed film is removed and the TOP HOOD is closed the error is reset and the PROCESSOR is restarted The PROCESSOR may need to warm up before printing will continue Result of Error The IMAGER is unable to print It can still accept and queue new jobs But new print jobs will not b...

Page 415: ...will provide the desired image density The MOTOR can step the ATTENUATOR to 650 different positions from home zero to 650 Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films Films downstream from the PLATEN will be completed All other films will be reprinted User Action 1 Restart the IMAGER 2 If the error persists call Service FE A...

Page 416: ...AGER is unable to print film It can accept and queue new jobs but it will not initiate new films Films downstream from the PLATEN will be completed All other films will be reprinted The error can be cleared only by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action 1 The SPINNER MOTOR should be rotating if a print has been requested in the last ha...

Page 417: ...e reprinted The error can be cleared by requesting another calibration or by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action This error can be the result of any of the following problems listed in most likely order of occurrence Open or failed interlock or SERVICE OVERRIDE SWITCH set in Service position Failed OPTICS MODULE Loss of 12 vdc power...

Page 418: ...e control circuits for the OPTICS ATTENUATOR MOTOR and the SPINNER MOTOR require 12 vdc Also the driver circuit for the laser requires Laser 12 vdc which is routed through RELAY K2 on the MCS BOARD when the SERVICE OVERRIDE SWITCH is in the user position Thus loss of 12 volt power either by failure of the DC POWER SUPPLY or as a result of an open or failed INTERLOCK will deactivate the OPTICS MODU...

Page 419: ...her calibration or by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action This error can be the result of any of the following problems listed in most likely order of occurrence Open or failed INTERLOCK or SERVICE OVERRIDE SWITCH set in Service position Failed OPTICS MODULE Loss of 12 vdc power Failed MCS BOARD controls OPTICS MODULE circuits 1 Che...

Page 420: ...Service Manual 8 78 7F3318 2005 July Rev B 12 volt power either by failure of the DC POWER SUPPLY or as a result of an open or failed INTERLOCK will deactivate the optics ...

Page 421: ...ble to print film It can accept and queue new jobs but it will not initiate new films Films downstream from the PLATEN will be completed All other films will be reprinted The error can be cleared by requesting another calibration or by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action This error can be the result of any of the following problems ...

Page 422: ...eing replaced unnecessarily in the field DO NOT replace the SCANNER MODULE if P604 appears after you replaced the MCS BOARD or SCANNER MODULE that is if the error code did not originally cause the replacement of the assembly Perform the dynamic range adjustment paragraph 3 6 ...

Page 423: ...EAM POWER MONITOR is saturated the ATTENUATOR is adjusted to add density and lower the POWER MONITOR reading If after adjustment the POWER MONITOR reading is still too high a 27 605 error is declared The problem is probably with the ATTENUATOR in the OPTICS MODULE Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films Films downstream...

Page 424: ...POWER MONITOR range is checked Then the ATTENUATOR is calibrated Calibration consists of measuring ATTENUATOR optical density using POWER MONITOR readings taken at 21 different ATTENUATOR settings This should create a smooth monotonic curve of ATTENUATOR setting vs optical density If spikes occur on the curve error 27 606 is declared This may indicate scratches or dirt in the optics Result of Erro...

Page 425: ...TION MOTOR Another possible cause is interference from CABLES or other objects which prevents the OPTICS MODULE from reaching the home position properly Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films Films downstream from the PLATEN will be completed All other films will be reprinted The error can be cleared by only by restart...

Page 426: ... OPTICS MODULE is securely connected 3 Reload parameters using local scripts see the procedure below Reloading Parameters Using Local Scripts At times the Optic parameters will go to zero When this occurs error 27 641 will display on the Local Panel If this occurs do the following 1 Access the Service Tool Diagnostics Scripts 2 Click the REMOTE tab 3 Locate and click on SetFacettoStretch2 vbs 4 Cl...

Page 427: ...sing the SetSOSDelay2 vbs script 14 If steps 10 and 11 look good but the overall image does not look good the SetFacetToStretch2 vbs script value should be changed This will either be a 1 or 0 15 If steps 12 13 or 14 need to be changed do the following a Access the Service Tool Diagnostics Scripts b Click on the Local tab c Locate the correct script on your laptop and click OPEN d In the script sc...

Page 428: ... IMAGER will not operate User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action 1 Is the MicroComm CABLE from the MCS BOARD to the OPTICS MODULE seated properly 2 Is the flat CABLE in the EXPOSURE ASSEMBLY seated properly Check that the CONNECTOR STANDOFFS are not too long preventing solid connection Note As shown in the flow chart on the next page this error can be caused...

Page 429: ...Section 8 QuickSheets 8 87 2005 July Rev B 7F3318 27 923 27 923 27 923 27 640 From Densitometer Module Test To Optics AIQC Calibration and Testing Figure 8 3 OPTICS MODULE Diagnostics ...

Page 430: ...r 5 attempts Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films Films downstream from the PLATEN will be completed All other films will be reprinted The error can be cleared by only by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action This error can be caused only by failure of t...

Page 431: ...rity None MCS failed to communicate with Optics NORMAL 3 Notify Summary This notification to the Log occurs when the MCS tries to communicate with the OPTICS MICRO but receives no response If the failure occurs 5 times in succession error 27 931 is declared Result of Error None The IMAGER will function normally User Action None FE Action None ...

Page 432: ... represents DRUM temperature to the CPU of the MCS The CPU samples this signal once a second counting the pulses for 100ms If the square wave pulse goes to steady state DC for longer than a second error 28 506 is declared Power is applied to the processor HEATER and MOTOR 11 seconds into the power on cycle Refer to Figure 7 3 MCS Self Test Startup Result of Error The IMAGER is unable to print film...

Page 433: ...the TOP HOOD INTERLOCK is closed HOOD down The program generates the error as follows Given the current sensed DRUM temperature the program estimates that with heat turned on the desired temperature level should be reached within a set time If it is not error 28 509 is declared Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films Al...

Page 434: ...of the PIB Pins 1 and 4 are Line Pins 3 and 6 are Neutral Low ac voltage i e 120 vac is below spec Check that the POWER TRANSFORMER is properly tapped see paragraph 2 2 4 Defective TOP HOOD INTERLOCK Worn SLIP RINGS Defective RELAY K1 or K2 on the PIB Replace the BOARD Bad MCS BOARD monitors DRUM temperature and turns on HEATER as required ...

Page 435: ...HOOD down Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films All films in the IMAGER will be reprinted The error can be cleared by only by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action 1 Is the DRUM warm at all If not turn off IMAGER power open the TOP HOOD and check for a sh...

Page 436: ...LAY K1 or K2 on the PIB Replace the BOARD Bad MCS BOARD monitors DRUM temperature and turns on HEATER as required If the room temperature is set back during non working hours try bringing the room temperature up early so the IMAGER has more time to recover ...

Page 437: ...S 28 509 PROCESSOR Warmup Failure Desired temperature level was not reached within set time 18 20 minutes 28 551 PROCESSOR DRUM HEATER Failure HEATERS did not warm up at the desired rate of 1 5_C every 30 seconds User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action Check for a possible short in HEATER wiring as follows 1 Power down and open the TOP HOOD 2 Remove the 3 SC...

Page 438: ...f the BOARD Worn or defective SLIP RING Defective TOP HOOD INTERLOCK Work Around Power cycle to start the warming sequence from the current PROCESSOR temperature If the room temperature is set back during non working hours try bringing the room temperature up early so the IMAGER has more time to recover Install a STEP UP TRANSFORMER ...

Page 439: ...e new films All films in the IMAGER will be reprinted The error can be cleared only by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persists call Service FE Action 1 Perform the DENSITOMETER reference level adjustment paragraph 3 5 2 Check the MCS Log for the message DENSITOMETER diag failed 3 Check the RJ 45 CONNECTORS and the cabling between the MCS BOARD and DENSITOMETE...

Page 440: ...Service Manual 8 98 7F3318 2005 July Rev B 29 924 29 924 From RF Tag Module Test To Optics Module Diagnostics Figure 8 4 DENSITOMETER Module Diagnostics ...

Page 441: ...t and during diagnostics a reading of the Density Sensor is taken with the Light Source turned on If this reading is outside the specified range this error is declared Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films All films in the IMAGER will be reprinted The error can be cleared only by restarting the IMAGER User Action 1 Re...

Page 442: ... Summary This error occurs if the MCS tries to communicate with the DENSITOMETER MICRO but receives no response after 5 attempts Result of Error The IMAGER is unable to print film It can accept and queue new jobs but it will not initiate new films All films in the IMAGER will be reprinted The error can be cleared only by restarting the IMAGER User Action 1 Restart the IMAGER 2 If the error persist...

Page 443: ... Message Severity None MCS failed to communicate with Densitometer NORMAL 3 Notify Summary This notification to the Log occurs if the MCS tries to communicate with the DENSITOMETER MICRO but receives no response If 5 failures occur in succession error 29 931 is declared Result of Error None The IMAGER will function normally User Action None FE Action None ...

Page 444: ...Service Manual 8 102 7F3318 2005 July Rev B BLANK PAGE ...

Page 445: ...tronics Figure 9 13 DICOM Raster Engine DRE Figure 9 6 Rollback Assembly Figure 9 7 Assembly Film Pickup Assembly Figure 9 8 Vertical Transport Assembly Figure 9 9 Feed Roller Assembly Figure 9 10 Imaging Exposure Assembly Figure 9 11 Power Assembly Cabinetry with Local Panel Figure 9 2 Film Processor Assembly Figure 9 3 Roller Set Assemblies Figure 9 14 Internal Cabling Figure Figure 9 5 9 1 ...

Page 446: ...Service Manual 9 2 7F3318 2005 July Rev B Figure 9 1 CABINETRY WITH LOCAL PANEL 1 7 8 9 15 14 13 11 2 16 3 6 4 17 5 12 12 10 ...

Page 447: ...1015 FRONT DOOR ASSEMBLY Includes items 7 though 9 1 7 SP96 0000 2755 5 FILTER Door 1 8 Not Available LANYARD Front Door 1 9 SP7F1016 HINGE Front Door 1 10 SP7F1074 SCREW Stop Main 1 11 Not Available CASTER Swivel 2 12 Not Available CASTER Fixed 2 13 Not Available GUIDE Prop Rod Hood 1 14 Not Available PROP ROD ASSEMBLY Hood 1 15 SP7F1094 BACK PANEL ASSEMBLY 1 16 SP8F0043 CABLE ASSEMBLY Local Pane...

Page 448: ...Service Manual 9 4 7F3318 2005 July Rev B Figure 9 2 FILM PROCESSOR ASSEMBLY 1 4 6 2 3 8 7 9 14 15 16 17 18 5 19 12 11 13 20 21 18a ...

Page 449: ...NG Pressure Roller 28 9 SP96 0000 3026 0 INSULATION Cover Processor 1 10 SP7F1215 MOTOR Processor 1 11 SP7F1078 BELT TENSIONER ASSEMBLY 1 12 SP5F1223 BELT 1 13 SP96 0000 3585 5 PROCESSOR INTERFACE BOARD ASSEMBLY 1 14 SP96 0000 0989 2 PLATE Cooling Post Processor 1 15 SP78 8075 4070 9 DIVERTER AND FELT ASSEMBLY KIT includes items 16 and 17a 1 16 SP74 0401 8269 8 FELT PAD 1 17 SP74 0401 8217 7 FILM ...

Page 450: ...r Description Qty 1 SP7F1006 ROLLER SET ASSEMBLY Includes items 3 and 4 1 2 SP7F1008 ROLLER SET EXIT ASSEMBLY Includes items 3 and 4 1 3 Not Available SPRING External SST 75 Long 2 per roller set 6 4 SP96 0000 1324 1 PULLEY 40dp 40 Tooth 1 per roller set 3 5 SP7F1007 ROLLER SET ASSEMBLY POST PROCESSOR Includes items 3 and 4 1 ...

Page 451: ...rt Number Description Qty 1 SP96 0000 0486 9 SWITCH Optical Flag Densitometer Exit S9 1 2 SP96 0000 1357 1 PC BOARD ASSEMBLY Densitometer Light Source 1 3 SP96 0000 1307 6 TURNAROUND Includes 1 2 4 and 5 1 4 SP96 0000 3898 2 DENSITOMETER BOARD ASSEMBLY 1 5 SP96 0000 2852 0 CABLE Lightsource 1 6 SP96 0000 2510 4 CABLE Densitometer MicroComm not shown 1 ...

Page 452: ...Service Manual 9 8 7F3318 2005 July Rev B Figure 9 5 FILM PICKUP ASSEMBLY 1 4 5 2 3 6 7 10 11 8 9 2 5 12 13 S4 13 S5 14 S3 14 S10 5 Ref 18 15 16 17 19 12a 11 ...

Page 453: ...0 1388 6 PLUNGER Valve Film Pickup 1 9 SP96 0000 4219 0 SLIDER Top Film Pickup 3 10 SP96 0000 4220 8 SLIDER Bottom Film Pickup 3 11 SP78 8094 5694 6 CUP Round Film Pickup 3 12 SP7F1219 PICKUP MOTOR ASSEMBLY DCM2 1 12a SP7F1220 GEAR MOTOR PICKUP 1 13 SP96 0000 0486 9 SWITCH Optical Flag Film Surface S4 Film Out S5 2 14 SP96 0000 0482 8 SWITCH Optical Interrupt Pickup Position S3 Cups Engaged S10 2 ...

Page 454: ...Service Manual 9 10 7F3318 2005 July Rev B Figure 9 6 ROLLBACK ASSEMBLY RF TAG 2 3 1 7 18 8 9 13 3 6 5 9 13 6 10 11 12 11 14 15 4 16 17 ...

Page 455: ...1069 SPRING Rollback 2 7 SP74 0401 9144 2 HARNESS Rollback Sensor 1 8 SP96 0000 3591 3 COUPLER Roller Rollback 1 9 SP96 0000 2476 8 MOTOR DC Rollback DCM1 1 10 SP7E2883 SWITCH Optical Flag Cartridge Present S1 1 11 SP96 0000 0482 8 SWITCH Optical Interrupt Rollback Home S2 Rollback Open S13 2 12 SP96 0000 1371 2 MOUNT Sensor Home Rollback 1 13 SP8E5834 RF TAG ANTENNA BOARD 1 14 SP8E7300 RF TAG ASS...

Page 456: ... 3 Figure 9 7 ELEVATOR ASSEMBLY Item No Part Number Description Qty 1 SP8F0278 ELEVATOR ASSEMBLY Includes items 2 through 4 1 2 SP96 0000 5407 0 ELEVATOR MOTOR ASSEMBLY Step8 1 3 SP96 0000 0482 8 SWITCH Interrupt Optical Elevator Home S12 1 4 Not Available MOTOR MOUNT Elevator 1 ...

Page 457: ...CAL TRANSPORT ASSEMBLY Item No Part Number Description Qty 1 SP8F0280 VERTICAL TRANSPORT ASSEMBLY Includes items 2 6 1 2 SP7F1183 STEPPER MOTOR AND SPROCKET ASSY Step 6U 1 3 SP96 0000 4200 0 BELT 1 4 SP96 0000 0486 9 SWITCH Optical Flag Upper Vert Transport S8U 1 5 SP74 0401 9156 6 CABLE Sensor 1 6 SP7F1027 ROLLER ASSEMBLY Vertical 1 ...

Page 458: ...LLER ASSEMBLY 2 2 SP96 0000 1383 7 SPRING Torsion Left Handed 1 3 SP96 0000 1384 5 SPRING Torsion Right Handed 1 4 SP7F1183 STEPPER MOTOR AND SPROCKET ASSEMBLY 1 5 SP96 0000 0482 8 SWITCH Optical Interrupt 1 6 SP7E8007 BEARING Roller Individual 2 7 SP96 0000 2850 4 CABLE Sensor Feed Rollers 1 8 SP7F1030 MOTOR DC Feed Rollers 1 9 SP96 0000 4200 0 BELT 1 10 SP96 0000 4079 8 CAM Driver Feed Roller 1 ...

Page 459: ...Section 9 Illustrated Parts Breakdown 9 15 2005 July Rev B 7F3318 Figure 9 10 IMAGING EXPOSURE ASSEMBLY 4 19 2a 3 7 8 9 6 16 14 18 13 11 5 12 27 26 24 25 10 9 1 28 17 15 21 20 23 22 ...

Page 460: ...SP26 1003 7119 9 SCREW Pan Sems M4 7 x 06 2 11 SP8F0272 PLATEN ASSEMBLY Includes items 12 through 27 1 12 SP70 0701 4483 0 SWITCH Optical Flag Platen Film S6 1 13 SP96 0000 4200 0 BELT 1 14 SP7F1183 STEPPER MOTOR ASSEMBLY Platen Roller Step 2 1 15 SP7F1018 ROLLER Drive Platen 1 16 SP7F1019 ROLLER Idler Platen 1 17 SP80 9550 2862 8 BEARING BLOCK Base 2 18 SP96 0000 0383 8 BEARING BLOCK Slide 2 19 S...

Page 461: ... 4 3 1 Figure 9 11 POWER ASSEMBLY Item No Part Number Description Qty 1 SP8F2394 POWER MODULE KIT Includes items 2 through 5 1 2 SP96 0000 3705 9 CIRCUIT BREAKER CB1 CB2 CB3 3 3 SP96 0000 3703 4 FAN Power Module 1 4 SP96 0000 3709 1 POWER SUPPLY 1 5 SP96 0000 2174 9 SEAL Power Module not shown 1 ...

Page 462: ...49 SWITCH Power 1 2 SP26 1011 6202 7 SWITCH Top Hood 1 3 SP8E9983 BOARD MCS 1 4 SP96 0000 2906 4 LATCH AND SOLENOID ASSEMBLY 1 5 SP96 0000 2506 2 CABLE Door Solenoid 1 6 SP96 0000 5190 2 FAN Charcoal Filter 1 7a SP74 0401 7748 2 INTERLOCK Front Door 1 7b SP26 1011 6202 7 SWITCH Front Door 1 8 SP943601 SWITCH Service 1 9 SP26 1011 6202 7 SWITCH Rear Panel 1 10 SP7F1152 BOARD Feeder 1 ...

Page 463: ...Section 9 Illustrated Parts Breakdown 9 19 2005 July Rev B 7F3318 Figure 9 13 DICOM RASTER ENGINE DRE 1 2 3 4 5 6 2 7 8 9 10 11 12 13 14 18 15 16 17 ...

Page 464: ...t Available DUCT DRE 1 5 Not Available BRACKET Mount 1 6 SP7F1140 DRE AY Includes items 7 through 18 1 7 SP7F1130 CABLE PCIO Digital Output 1 8 SP5F2216 BOARD Fast Ethernet 3 Com 1 9 SP96 0000 4282 8 BOARD PCIO 1 10 SP7F1133 BOARD Local Panel Transmitter 1 11 SP7F6023 CABLE Serial 1 12 SP7F6024 CABLE Speaker 1 13 SP7E9764P POWER SUPPLY 1 14 BOARD Memory SIMM 2 15 SP7E9781 HARD DRIVE 1 16 CD ROM DR...

Page 465: ...ABLE Feeder MicroComm 1 14 SP96 0000 2518 7 CABLE Barcode MicroComm 1 15 SP7F1114 HARNESS Vertical Transport 1 16 SP7F3357 CABLE Ribbon DRE 1 17 SP7F1115 CABLE PIB MCS 1 18 SP96 0000 2864 5 CABLE Ribbon Platen Optics Module 1 19 SP7F1194 CABLE Ribbon MCS Platen Optics 1 20 SP7F1104 HARNESS MCS Platen 1 21 SP7F1113 HARNESS MDB Power Supply 1 22 SP74 0401 9144 2 HARNESS Rollback Sensor 1 23 SP96 000...

Page 466: ...Service Manual 9 22 7F3318 2005 July Rev B BLANK PAGE ...

Page 467: ...for the electronic components in the Kodak DryView 8150 LASER IMAGER are located on the Health Imaging Digital Output Service Collection CD set as a separate document Look for 8150 Functional Diagrams document 7F6723 There are 2 diagram sheets The DICOM RASTER ENGINE DRE is shown on Sheet 1 and the Machine Control System MCS on Sheet 2 ...

Page 468: ...Service Manual 10 2 7F3318 2005 July Rev B BLANK PAGE ...

Page 469: ......

Page 470: ...EASTMAN KODAK COMPANY Rochester NY 14650 HEALTH IMAGING Printed in U S A 7F3318 Rev B July 2005 Kodak and DryView are trademarks ...

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