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SUPERtrol-I LE Flow Computer

8.1 Test Menus

8.1.1

TOP LEVEL

TEST MENUS

Select Test to enter the instrument test & calibration

routine.

NOTE: Supervisor (Service) password required to gain

access to this mode.

Refer to Page 36 for Details.

Refer to Page 37 Details.

Refer to Page 37 for Details.

Refer to Page 37 Details.

Refer to Page 38 Details.

Refer to Page 38 for Details.

Refer to Page 39 for Details.

8. Test, Service and Maintenance

SELECT OPERATE STATE
Run Setup

Test

Audit Trail

Error history

Print System Setup

Keypad Test

Display test

Calibrate

Pulse input test

Analog out test

Excitation out test

Pulse out test

Relay Test

Control inputs test

Data logger utility

Notes

Display

Sub-menus

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Summary of Contents for ST1LE

Page 1: ...KESSLER ELLIS PRODUCTS 10 Industrial Way East Eatontown NJ 07724 800 631 2165 732 649 7100 Fax 732 649 7099 SUPERtrol I LE Flow Computer Version 4 X 99572 01 31 17...

Page 2: ...ion contained in this publication is derived in part from proprietary and patent data This information has been prepared for the expressed purpose of assisting operating and maintenance personnel in t...

Page 3: ...er mode 14 5 4 3 Relay Operation in Batcher mode 14 5 4 4 Pulse Output in Batcher mode 14 5 3 5 Analog Output in Batcher mode 14 5 4 6 RS 232 Serial Port Operation in Batcher mode 15 5 4 7 RS 485 Seri...

Page 4: ...ial Port Description 41 9 2 Instrument Setup by PC Over Serial Port 41 9 3 Operation of Serial Communication Port with Printers 41 9 4 ST1LE RS 232 Port Pinout 41 10 RS 485 SERIAL PORT 10 1 RS 485 Ser...

Page 5: ...nd outputs can be soft assigned to meet a variety of common application needs The user soft selects the usage of each input output while configuring the instrument Consider the following illustrative...

Page 6: ...ctory equipped power option is internally fused An internal line to line filter capacitor is provided for added transient suppression Order Option 1 110VAC 85 to 127 Vrms 50 60 Hz Order Option 2 220VA...

Page 7: ...5 Device ID 01 247 Baud Rates 2400 4800 9600 19200 Parity None Odd Even Protocol Modbus RTU Half Duplex Analog Output The analog output is menu assignable to correspond to the Rate or Total Type Isola...

Page 8: ...nalog output Step 8 Update Display and Printer Output The instrument finally runs a task to update the various table entries associated with the front panel display and serial outputs Setup Mode The s...

Page 9: ...data logging and or printing of maintenance reports For transaction printing the user defines the items to be included in the printed document The user can also select what initiates the transaction p...

Page 10: ...re limited by unit specifications Permanently Connected Equipment UL 3101 1 Section 6 12 2 1 specifies that A switch or circuit breaker shall be included in the building installation It shall be in cl...

Page 11: ...table Total Non Resettable Total Pulse Output Total Analog Output Rate or Total Relay Outputs Rate or Total Alarms Applications The Flow Computer can monitor actual volume flow and total of any liquid...

Page 12: ...Non Resettable Total Pulse Output Total Analog Output Rate or Total Relay Outputs Batch Total Rate or Alarms Applications Batching and monitoring flow and total of any liquid Batching is accomplished...

Page 13: ...UTPUT COMMON NOT USED NOT USED NOT USED CNTR IN 1 CNTR IN 2 CNTR IN 3 COMMON NOT USED 8 9 10 11 12 2 3 4 5 6 7 1 SEE USER MANUAL IN FLOW FLOW METER with Pre Amp 115 VAC SOLENOID VALVE MOV recommended...

Page 14: ...ess the Scroll key 3 times to setup a display list Press the CLEAR key to remove old scroll list Press the function key for the item you wish to add Use the keys to assign the line Press the ENTER key...

Page 15: ...low access to restricted areas of the Setup and Test menus 5 3 2 Relay Operation in Rate Total mode Up to four relays are available two standard for alarm outputs The relays can be assigned to trip ac...

Page 16: ...nance report lists all of the instrument setup parameters and usage for the current instrument configuration The audit trail information and a status report is also printed This report is initiated in...

Page 17: ...e value to be entered and will prompt the user with an error message saying that the permitted Maximum Batch Preset size has been exceeded Batch Overrun The Batch Overrun is used for batch application...

Page 18: ...to perform the following functions Clear Grand Total Enter Menu The Supervisor password should be reserved for supervisors The Supervisor password will allow access to restricted areas of the Setup an...

Page 19: ...ntenance report lists all of the instrument setup parameters and usage for the current instrument configuration The audit trail information and a status report is also printed This report is initiated...

Page 20: ...a given topic The topic prompt appears on the top line of the display The choices are shown on the lower line of the display To select an item press the key in top row beneath the desired choice The s...

Page 21: ...Enter the desired totalizer units label Enter the desired totalizer decimal location 0 3 decimal places allowed Enter the desired K Factor Type If Average selected Enter the desired Average K Factor I...

Page 22: ...o Page 19 for Details Refer to Page 21 for Details Refer to Page 22 23 for Details Refer to Pages 24 for Details Refer to Pages 24 for Details Refer to Page 25 26 for Details Refer to Page 27 for Deta...

Page 23: ...e Press the UP start key to advance to Administrative Setup Press ENTER to enter Instrument Type sub menus Press ENTER when Rate Total is flashing to configure the instrument as a Ratemeter Totalizer...

Page 24: ...for Auto Batch Restart When a batch is completed the next batch will start automatically after the amount of time entered here has elapsed Enter a timeout of 0 to 99 seconds If a batch is Filling and...

Page 25: ...cimal Place 0 4 decimal places allowed Enter desired Rate Averaging Filter see Definitions for more details Enter desired Percent of Change for Quick Update If the current flowrate deviates by an amou...

Page 26: ...ters Select the proper input termination Enter the desired Maximum Sample Window Time 1 99 sec that can occur at the lowest flowrate Use 1 second for turbine flowmeters Enter the desired K Factor Type...

Page 27: ...ter the desired Maximum Sample Window Time 1 99 sec that can occur at the lowest flowrate Use 1Hz for turbine flowmeters Enter the desired K Factor Type If Avg selected Enter the desired Average K Fac...

Page 28: ...PUT Press ENTER when Analog is flashing to setup the Analog Output Select the desired Analog Output Usage Select the desired current range for the Analog Output Enter desired Analog Output Low Scale V...

Page 29: ...ation Select the desired Relay Activation Low Relay activates when reading is below setpoint High Relay activates when reading is above setpoint Enter the desired Setpoint The Setpoint can be edited i...

Page 30: ...mputed readings not the displayed value Therefore the display damping factor will not affect the relay response time The RELAY DELAY feature allows the user to enter a time delay for relay activation...

Page 31: ...Select Start Reset Start NA Not Assigned If Control Input 2 Selected Select Stop Stop Reset NA Not Assigned If Control Input 3 Selected Select Prn Print Ack acknowledge KeyLk Keylock or NA Not Assign...

Page 32: ...er the date Month Day Last two digits of Year first two digits of year will adjust accordingly 6 4 13 SETUP REALTIME CLOCK Date 6 4 12 SETUP REALTIME CLOCK Time SETUP REALTIME CLOCK SETUP REALTIME CLO...

Page 33: ...modem to answer incoming calls Enter the Call Out Phone Number to be dialed at Call Out Time or upon Call On Error Alarm Enter the time of day to perform Call Out transmission Select Yes to have the u...

Page 34: ...rint Time printer will print at this time every day Enter 00 00 00 to inhibit print time Enter Print Interval HH MM SS Enter 00 00 00 to inhibit print interval Select YES to enable Print Key Select NO...

Page 35: ...list Use Up and Down arrow keys to view list status Press the PRINT key to add or remove items from the list Items marked with Yes will be added to the list items marked with No will be removed from t...

Page 36: ...ired Network Protocol only Modbus RTU is supported Enter the device address on network 00 247 Select the desired Baud Rate Select the desired Parity SETUP NETWORK CARD SELECT NETW PROTOCOL Mod NETWORK...

Page 37: ...performed to yield flow or linearized flow 7 2 Flow Equations Uncompensated Flow Computation Pulse Input Average K Factor input frequency time scale factor Volume Flow K Factor Pulse Input Linear Tab...

Page 38: ...ulse Inputs The linearization table for pulse inputs programming is quite simple when values of frequency and K Factors are known The Flow Computer asks for 16 different frequencies Freq and 16 corres...

Page 39: ...for Details Refer to Page 38 for Details Refer to Page 39 for Details Refer to Page 39 for Details Refer to Page 39 for Details Refer to Page 39 for Details 8 Test Service and Maintenance SELECT OPER...

Page 40: ...gh error message history Press CLEAR to clear entire error log Press Menu to get back to error history top level menu Press enter key to enter print system setup Sub menu Press enter to begin printing...

Page 41: ...e 0 100 to force a display reading then clear and enter small quantity measured on your meter The display will return to Calibrate 0mA out Press the down arrow key to advance to Cal 20mA out or repea...

Page 42: ...utput the selected current Press Menu key to return to Analog out test top level menu Press Enter to test the excitation output To test the excitation output Connect a voltmeter to TB1 1 TB1 4 Press t...

Page 43: ...signal to TB1 9 TB1 10 and or TB1 11 The Display will show ON when input is active OFF when inactive Press Menu key to return to control input test top level menu Press Enter to access data logger uti...

Page 44: ...case With the rear section of the case removed the fuse will be exposed located near the rear terminal AC connection 7 Locate the Fuse F1 see fig 2 and unplug the fuse from its socket 8 Insert the new...

Page 45: ...rinted document The user can also select what initiates the transaction print generated as part of the setup of the instrument The transaction document may be initiated via a front panel key depressio...

Page 46: ...PC The flow computer s RS 485 channel supports a number of Modbus RTU commands Refer to port pinout below for wiring details Modbus RTU drivers are available from third party sources for a variety of...

Page 47: ...quired in order to connect to the terminal block RS232 connector in this enclosure style 11 2 Cable and Wiring Requirements The serial communication port on your PC is either a 25 pin or 9 pin connect...

Page 48: ...gram would be the following Open up a predefined template from the supplied list Choose Save As to save this to a new file name Proceed to customize the template by making any changes that are needed...

Page 49: ...can be expanded by clicking on the plus sign in front of the group title If a group is collapsed and data in the group changes on refresh the group will automatically expand Changing the view items r...

Page 50: ...cher An instrument which controls the dispensing of desired batch amounts Liquid batching systems are usually comprised of a batch controller batcher flowmeter and control valve The batcher opens and...

Page 51: ...s set at 100 and the hysteresis is set at 10 the relay will energize when the rate temp or dens reaches 100 the relay will remain energized until the reading falls below 90 Input Termination Input sig...

Page 52: ...the setup of the instrument but blocks access to the Service Calibration Test mode The operator code also blocks the clearing of the Grand Total Parity A method for detecting errors in transmissions o...

Page 53: ...or EZ Preset Select Standard for standard preset operation Select EZ Preset for quick preset editing mode see section 5 4 1 Batcher Configuration Single_Pulse The Single_Pulse setting is used for flo...

Page 54: ...eration are indicated in the RUN mode alternately with the measured values The ST1LE Flow Computer has three types of error Some alarms are self clearing Other alarms require the user to acknowledge a...

Page 55: ...ingtothecircuit diagrams Checkjunctionboxfuses IstheDisplayBacklight Visible No Yes Check Replaceinternal fuse IffuseisOK FactoryServiceRequired Isthereablackbar acrossthedisplay Yes No Doesthedisplay...

Page 56: ...is not responding Software error Unit was operated with an input power level lower than safe operating range for an extended period of time Remedy Acknowledge Rollover Remedy not required Report error...

Page 57: ...Modbus RTU Modem Available see MPP 56KN MPP 2400 and MPP 2400N Serial printer available see P1000 P295 Ethernet Port Server available see IEPS RS 422 485 to RS 232 Communication Adaptor available see...

Page 58: ...LINE FEED OPERATOR PASSWORD SUPERVISOR PASSWORD SOFTWARE VERSION ADMINISTRATIVE SETUP SERIAL USAGE SLOW START QUANTITY PRODUCT ORDER CODE UNIT SERIAL NUMBER SENSOR SERIAL NUMBER These functions will...

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