Keba KeTop T50VGA User Manual Download Page 109

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Handheld Terminal

Accessories

User's Manual, Version: 1.3

109

10.3 JB 001 Junction Box

This chapter describes the junction box JB 001 which is used to connect a
KeTop to a Kemro K2 PLC via Ethernet, CAN, RS-422-A and RS-232-C.

10.3.1 Device

description

67,2

1 .......Mounting nut

View of the junction box JB 001

Summary of Contents for KeTop T50VGA

Page 1: ...KeTop KeTop T50VGA Handheld Terminal User s Manual V 1 3 Translation of the original instructions ...

Page 2: ...4041 Linz Tel 43 732 7090 0 Fax 43 732 7309 10 E Mail keba keba com D KEBA GmbH Automation Leonhard Weiss Straße 40 D 73037 Göppingen Tel 49 7161 9741 0 Fax 49 7161 9741 40 E Mail keba keba com US KEBA Corp 100 West Big Beaver Road Troy MI 48084 US Tel 1 248 526 0561 Fax 1 248 526 0562 E Mail usa keba com CN KEBA Ltd Unit 2107 Air China Plaza Xiaoyun Road 36 Chaoyang District Beijing 100027 China ...

Page 3: ...n renamed in drawing S19 S22 sam S 27 Chap Example of Connection with ELAN SRB NA R C 27 S1 Con trol Relay Connector has been renamed in drawing S19 S22 V1 1a V1 1b 10 2006 116 Chap Connection Cable KeTop TTxxx Cable length in drawing has been corrected sam V1 1b V1 2 03 2007 11 16 89 Type of USB connector has been added Mini B sam 68 new registry in the example 146 147 Chap EU Conformity and Type...

Page 4: ...Änderungsverzeichnis KeTop T50VGA 4 User s Manual Version 1 3 KEBA 2007 ...

Page 5: ...Housing 18 3 4 Operating and Display Panel 18 3 5 Hardware 19 3 6 Type Plate 19 4 Connection 20 4 1 Cable Entrance Area 20 4 2 Cable Routing in Cable Entrance Area 21 4 3 Power Supply 23 4 4 Emergency Stop Button and grey Stop Button 23 4 5 Enabling Switch 25 4 6 Foreseeable Misuse of Enabling Switch 32 4 7 Ethernet 33 4 8 RS 422 A 35 4 9 RS 232 C 37 4 10 Serial port female connector S2 for Debug ...

Page 6: ... 2 Electronic Handwheel 103 9 3 Illuminated Push Button 104 9 4 Key Switch 104 9 5 Joystick 104 10 Accessories 105 10 1 Wall bracket KeTop WB090 and KeTop WB095 105 10 2 Wall Bracket with Height Adjustment plate KeTop WBxxx 107 10 3 JB 001 Junction Box 109 10 4 KeTop CB211 Connection Box 119 10 5 Connection Cable KeTop TTxxx 126 10 6 Intermediate Cable KeTop IC2xx 127 10 7 Download Cable KeTop XD0...

Page 7: ...Handheld Terminal Inhalt User s Manual Version 1 3 7 KEBA 2007 15 2 ROHS Conformity Declaration 163 15 3 Type Examination Certificate 164 ...

Page 8: ...Inhalt KeTop T50VGA 8 User s Manual Version 1 3 KEBA 2007 ...

Page 9: ...experience Knowledge of Safety regulations The method of operation of the machine or plant Fundamental functions of the application System analysis and troubleshooting The setting possibilities at the operating devices Service technician Basic technical training Vocational high school engineer training or corresponding professional experience Knowledge in working mode of a PLC safety instructions ...

Page 10: ...ce with EN 954 1 the safety functions are realized with 2 circuits The selection of the Handheld Terminal which is suitable for the machine and the projecting of the additional functions must obey the necessary haz ard analyses and risk assessment bounded by law For intended use of the Handheld Terminal also please pay attention to chapter CE Conformity Directives and Standards 1 4 Notes on this d...

Page 11: ...Operating Instructions z Options z Accessories z Transport Conditions z Disposal z Technical Data z CE Conformity Directives and Standards 1 4 2 Not contained in this document z Mask description of the application 1 5 Documentation for further reading Doc No Description Target group ...

Page 12: ...injury CAUTION means that if the corresponding safety measures are not taken a poten tially hazardous situation can occur which if not avoided may result in property damage or slight bodily injury NOTICE NOTICE used without the safety alert symbol indicates a potentially hazardous situation which if noch avoided may result in property damage This symbol reminds you of the possible consequences of ...

Page 13: ...urces of danger or the disabling of safety features integrated in the handheld terminal Apart from the safety instructions given in this manual the safety precau tions and accident prevention measures appropriate to the situation in question must also be observed Handling of KeTop You have chosen a high quality KeTop that is equipped with highly sensi tive state of the art electronics To avoid mal...

Page 14: ... the device close to heat sources or into direct sunlight Avoid exposing the device to mechanical vibrations excessive dust humidity or to strong magnetic fields Never clean the device operating panel and operating elements with solvents scouring agent or scrubbing sponges For cleaning the de vice use a soft cloth and a bit of water or a mild cleaning agent Make sure that no foreign objects or liq...

Page 15: ...Max permissible fuse is 20A see chap Power supply operator panel WARNING For the right projecting of the Handheld Terminal the manufactorer must enforce a hazard and risk analysis The following safety aspects must be considered Right cable length for limitation of workspace Is an emergency stop button necessary and permissible Is the safety category for the application sufficient The device may be...

Page 16: ...l All tasks can be solved graphically and in color and operation is intuitive using a touch screen Instead of rotating mass memories such as floppy disk and hard disk drives that are not suitable for rough environmental conditions the KeTop uses scalable FLASH and RAM banks The KeTop provides a Windows CE platform for applications generated with common visualization tools or with C Visual Basic NE...

Page 17: ...h 9 keys 4c membrane keypad with 4 status LEDs and 7 keys 5 color display with touch screen 6 5 TFT LCD VGA resolution 640 x 480 6 protecion cover for USB host USB memory sticks 7 multigrip handle 8 two 3 position enabling switches left and right twin circuit 9 blind plug for cable outlet not used to meet protection degree IP65 10 cable entrance area 11 strain relief and bend protection for connec...

Page 18: ...y 3 3 Housing z Vibration and shock resistance z Housing made of non flammable material UL 94 V0 impact resistant withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants z Double walled extremely sturdy ABS housing Drop tested on industrial flooring from a height of 1 5 m 59 1 in 3 4 Operating and Display Panel z Membrane keys with tactile feedback z 4 status ...

Page 19: ...tion cover to guarantee IP65 when the de vice is closed For connection of various USB memory sticks z USB client in cable entrance area debug and ActiveSync de vice USB Receptacle series Mini B 3 6 Type Plate Sample of a KEBA type plate 1 Serial number 2 Material name 3 Material number 4 Revision number of device 5 Further information optional 6 Technical data here power supply 7 Bar code 8 CE mar...

Page 20: ...erial Port Debug Interface S10 RS 232 C for downloading software and locating errors Reset button Restarts device All unsaved data will be lost USB Client S12 series Mini B RS 422 A RS 232 C S11 for data exchange Dip switches Configuration RS 422 A or RS 232 C default RS 422 A 1 CPU type plate S12 S10 S4 S11 S20 B4 H1 B3 B5 B2 S28 CAS 220TB1 B1 CAS 220TB1 ETHERNET S4 for data exchange Plug for ext...

Page 21: ...n connector S22 by pulling on its wires with your fin gers Do not use any sharp objects For unplugging the RJ 45 jack S11or S4 actuate the locking lever S19 S19 S4 S6 1 2 S22 S22 S4 S11 Make sure that the connectors S22 and S4 S11 correctly snap in when you plug them in Otherwise the emergency stop functionality S22 or the correct shielding S4 S11 might not be given any more Instructions for closi...

Page 22: ...11 S20 B4 H1 B3 B5 B2 S28 CAS 220TB1 B 1 CAS 220TB1 right left Cable outlet on left and right side if the RS 422 A interface is used 4 2 2 Cable outlet Ethernet B5 CAS 220TB1 Serien Art Nr Etikett 1 S12 S10 S4 S11 S20 B4 H1 B3 B2 S28 CAS 220TB1 B 1 1 Serien Art Nr Etikett S12 S10 S4 S11 S20 B4 H1 B3 B5 B2 S28 CAS 220TB1 B 1 CAS 220TB1 right left Cable outlet on left and right side if the Ethernet ...

Page 23: ...e emergency stop button respectively the grey stop button used on the KeTop features two circuits The contacts are normally closed The red yellow emergency stop button of the handheld terminal meets the requirements of the EN ISO 13850 It must be designed as an emergency stop of category 0 or category 1 see EN 60204 1 chapter 9 2 5 4 2 on the basis of the risk assessment for the machine The connec...

Page 24: ...ices must be equipped with a grey stop switch Resetting an activated emergency stop facility must not result in uncon trolled start up of machines or installations The emergency stop button does not replace other safety facilities The emergency stop button on the handheld terminal does not replace the emergency stop buttones to be mounted directly on the machine Some mechanical errors in emergency...

Page 25: ...ue to the electronic switching contacts their lifetime does not depend on the load provided the nominal values of the load ohmic in ductive and capacitive are not exceeded The switching elements of the enabling switches are protected against re versed polarity The outputs of both circuits are protected against short cir cuits and overload Circuit 1 thermal protective circuit Circuit 2 fold back li...

Page 26: ...the panic position is evaluated in a way that the enabling position is skipped when the actuating elements are released Home position x enabling u panic v home position 1 2 3 x u v OFF ON OFF ZTx ZTx Circuit 1 Circuit 2 Circuit 1 Circuit 2 OFF ON OFF OFF OFF OFF OFF OFF OFF 1 2 3 1 2 3 ZTx1 ZTx2 C ircu it 1 C ircu it 2 Evaluation electronics Enabling switch x L Left or R Right Contact travel diagr...

Page 27: ...be laid out ac cording to the principles of safety category 3 The monitoring of the simultaneity by the control relay is necessary be cause otherwise maybe a failure culmination would not be recognised and this would cause the loss of safeness Example If one circuit of the enabling device switches to the enabled state as a result of a failure and after some time the second circuit also switches to...

Page 28: ...tion box Male connector X2 on conncection box Intermediate cable KeTop ICxxx 17 pin coninvers jack Terminal block socket K4 on connection box Connection cable KeTop TTxxx Evaluation electronics Circuit 1 Circuit 2 Male connector X1 on connection box Note All contacts of KA and KB must be forced guided Feedback control loop Control cabinet KeTop 2 enabling switches with 3 positions and 2 circuits e...

Page 29: ... period is exceeded z the feedback control loop X1 X2 is open z If one enabling channel is deactivated after being simultaneously acti vated by releasing the enabling switch or in case of a defect the out put relays K1 and K2 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The out put relays will energize again only after both enabling channe...

Page 30: ...Connection box Male connector X2 on conncection box Intermediate cable KeTop ICxxx 17 pin coninvers jack Terminal block socket K4 on connection box Connection cable KeTop TTxxx Evaluation electronics Circuit 1 Circuit 2 Male connector X1 on connection box KeTop 2 enabling switches with 3 positions and 2 circuits each Enabling of dangerous movement Notes 1 All contacts of KA and KB must be forced g...

Page 31: ...ty period is exceeded z the feedback control loop S11 S12 is open z If one enabling channel is deactivated after being simultaneously acti vated by releasing the enabling switch or in case of a defect the out put relays K2 and K3 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The out put relays will energize again only after both enabling ch...

Page 32: ...ling position again The length of the period must be defined according to the activity WARNUNG The enabling switch is only suitable as safety function if the operator activating the enabling switch recognizes the dangerous situation in time so that he can immediately take the necessary measures to avoid such situations As additional measure reduced speed of the movement can be neces sary The allow...

Page 33: ...e z TCP IP protocol The Ethernet interface is selected under Windows CE as follows Start Settings Control Panel Network and Dial up Connections Here you can select the Ethernet on board interface SMSC911x1 WARNING If the KeTop and the control do not communicate via a point to point connection it may happen that the keypad data for example are transmitted with a delay Therefore it is advisable to e...

Page 34: ...6 2 11 9 10 7 8 12 17 1 3 4 5 6 2 11 9 10 13 14 15 16 not used 7 8 12 17 1 3 4 5 6 2 11 9 10 13 14 15 16 Connection cable KeTop TTxxx brown yellow green grey pink brown green white green grey pink red blue black violet Enabling switch circuit 1 pos Emergency stop circuit 1 Emergency stop circuit 1 Emergency stop circuit 2 Emergency stop circuit 2 Enabling switch circuit 1 neg Enabling switch circu...

Page 35: ... STOP_ES2 E STOP_ES1 E STOP_ES1 GND 24 V DC 1 2 3 4 5 6 7 8 9 10 13 14 15 16 K1 KeTop Connection box KeTop CB211 S22 K3 K1 A TXD B TXD A RXD B RXD 1 2 3 4 5 6 X3 SHIELD A RXD B RXD A TXD B TXD External device A RxD A TxD B RxD B TxD RS 422 A 7 8 12 17 1 3 4 5 6 2 13 14 15 16 Intermediate cable KeTop IC2xx K1 11 9 10 Connection cable KeTop TTxxx brown yellow green grey pink brown green white green ...

Page 36: ... terminal of the generator shall be negative with respect to the B terminal for a binary 1 MARK or OFF state z The A terminal of the generator shall be positive with respect to the B terminal for a binary 0 SPACE or ON state To identify the lines the voltage between the lines A and B can be meas ured by means of a voltameter ...

Page 37: ...NABLE_ED1 ENABLE_ED1 E STOP_ES2 E STOP_ES2 E STOP_ES1 E STOP_ES1 GND 24 V DC 1 2 3 4 5 6 7 8 9 10 13 14 15 16 K1 KeTop S22 K3 K1 TxD RxD RxD TxD 1 2 3 4 5 6 X3 SHIELD RS 232 C External device TxD K2 7 8 12 17 1 3 4 5 6 2 13 14 15 16 K1 11 9 10 RxD GND brown yellow green grey pink brown green white green grey pink red blue black violet blue white orange red brown yellow green grey pink brown green ...

Page 38: ...6 on z 8 data bits z 1 stop bit z No parity z No handshake The debug interface is assigned to the COM 1 interface port in the soft ware The positions of the Dip switches in the cable entrance area are not rele vant for this interface 4 11USB memory sticks The following list gives an overview about the tested USB memory sticks and their manufacturers These USB memory sticks are recommended for the ...

Page 39: ...mory stick 1 Open the protection cover 2 If the protection cover is open you can see the USB connector 3 Plug in the USB memory stick until it snaps in 4 Here you can see the pluged in USB memory stick Information The USB memory stick will be detected immediately and will be shown as Hard Disk ...

Page 40: ...007 4 11 2 Unplug the USB memory stick Notice Never unplug the USB memory stick during read write operations 1 Unplug the USB memory stick 2 Close the protection cover correctly 3 The protection cover must be closed completely otherwise IP65 won t be guaranteed ...

Page 41: ...membrane keypad in the following chapters Legend for the following drawings 1 key code decimal 2 key code hex Pressing the illuminated push button two key codes will be send 0x7D und 0x7E 5 1 Standard Keypad 5 1 1 Keypad left 112 0x70 113 0x71 114 0x72 115 0x73 116 0x74 117 0x75 118 0x76 Function keys 1 7 F1 F2 F3 F4 F5 F6 F7 1 2 KeTop T50VGA standard keypad left side ...

Page 42: ... 0x39 48 0x30 0xBD 190 0xBE 27 0x1B 13 0x0D numeric keys escape return 1 3 5 7 9 Esc 2 4 6 8 0 189 prefix comma dot KeTop T50VGA standard keypad right side 5 1 3 Keypad below F8 F9 F10 function keys 8 10 0x79 cursor page up page down backspace 0x78 119 0x77 120 121 0x25 37 0x26 38 0x27 39 0x28 40 0x21 33 0x08 8 0x22 34 KeTop T50VGA standard keypad below ...

Page 43: ...K_BACK backspace 13 0x0D VK_RETURN return 27 0x1B VK_ESCAPE escape 33 0x21 VK_PRIOR page up 34 0x22 VK_NEXT page down 37 0x25 VK_LEFT cursor left 38 0x26 VK_UP cursor up 39 0x27 VK_RIGHT cursor right 40 0x28 VK_DOWN cursor down 48 0x30 VK_0 49 0x31 VK_1 50 0x32 VK_2 51 0x33 VK_3 52 0x34 VK_4 53 0x35 VK_5 54 0x36 VK_6 55 0x37 VK_7 56 0x38 VK_8 57 0x39 VK_9 numeric keys 112 0x70 VK_F1 113 0x71 VK_F2...

Page 44: ...VK_F8 F9 120 0x78 VK_F9 F10 121 0x79 VK_F10 125 and 126 0x7D and 0x7E VK_F14 and VK_F15 illuminated push button by pressing the button two keycodes willl be send 125 0x7D VK_F14 key switch left instead of the illuminated push button 126 0x7E VK_F15 key switch right instead of the illuminated push button 189 0xBD VK_HYPHEN prefix 190 0xBE VK_PERIOD dot comma ...

Page 45: ...p variable monitor project mask program mask position mask alarm mask 1 2 KeTop T50VGA robotic keypad left side 5 2 2 Keypad right 94 0x5E 95 0x5F 148 0x94 149 0x95 150 0x96 151 0x97 152 0x98 153 0x99 154 0x9A 155 0x9B 156 0x9C 157 0x9D 158 0x9E 159 0x9F 16 0x10 start stop Jog1 Jog1 Jog2 Jog2 Jog3 Jog3 Jog4 Jog4 Jog5 Jog5 Jog6 Jog6 2nd KeTop T50VGA robotic keypad right side ...

Page 46: ... o c i t y d e c r e a s e v e l o c i t y i n c r e a s e KeTop T50VGA robotic keypad below Tabulated overview of the standard keypad sorted decimal Key labelling robotic keypad dec hex Windows virtual key code Description 16 0x10 VK_SHIFT 2nd Function 58 0x3A User login 59 0x3B service area setup mask maschine data viewer 60 0x3C variable mask 61 0x3D project mask 62 0x3E program mask 63 0x3F po...

Page 47: ...tton 126 0x7E VK_F15 key switch right instead of the illuminated push button 148 0x94 jog key axis 1 149 0x95 jog key axis 1 150 0x96 jog key axis 2 151 0x97 jog key axis 2 152 0x98 jog key axis 3 153 0x99 jog key axis 3 154 0x9A jog key axis 4 155 0x9B jog key axis 4 156 0x9C jog key axis 5 157 0x9D jog key axis 5 158 0x9E jog key axis 6 159 0x9F jog key axis 6 176 0xB0 motor enabling 177 0xB1 ro...

Page 48: ...n LEDs The LED number is needed for activating the LED A LED can be activated in two ways z Via KeTop API design see chapter LED Functions KtpSetKeyboardLed on page 60 z Via KVC KEBA Virtual Channel see chapter Example Interface on Server on page 84 Standard Keypad F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 1 3 5 7 9 Esc 2 4 6 8 0 Illuminated push button LED no 6 RUN LED green LED no 3 Error LED red LED no 4 ...

Page 49: ...Keypad User s Manual Version 1 3 49 KEBA 2007 Robotic Keypad Illuminated push button LED no 6 RUN LED green LED no 1 Error LED red LED no 2 Motion LED green LED no 3 Process LED green LED no 4 Numbering of LEDs of robotic keypad ...

Page 50: ... you can enter the turn off time 15s to 30min Information Frequent activation of the back lighting by switching the KeTop on and off plugging in and unplugging reduces the lamp service life When the screensaver is activated the back lighting is only dimmed to minimum brightness and is not switched off 6 1 Touch Screen Touch stylus with touch stylus cord KeTop ETP 002 If the touch screen is not ope...

Page 51: ...ibrated when the KeTop is delivered No fur ther calibration is required If a re calibration is required for any reason humidity of air temperature etc perform the calibration procedure under Windows CE as follows Start Settings Control Panel Stylus Calibration Recalibrate For the calibration you can also use the ConifgTool See chapter Display and Touch Screen Settings on page 95 ...

Page 52: ...andard KeTop 7 1 1 1Operating system Windows CE 5 0 z System control z Command Prompt z Windows Explorer z Pocket Internet Explorer 7 1 1 2Flash File System z IPSM Intel Persistent Storage Manager 7 1 1 3Pre installed application programs z Pocket Notepad z RDP Client Remote Desktop Connection z Pocket Registry Editor windows regedit exe z Active Sync 7 1 1 4KeTop specific software see Start Progr...

Page 53: ...hardware dependent functions of the KeTop should be used the SDK of the KeTop must be installed subsequently since the stan dard SDK for HPC Handheld PC and HPC Pro Handheld PC Profes sional does not take into account certain customer specific adapta tions 7 3 KeTop API Design The entire SDK is implemented in a single dynamic link library DLL All functions described in this document are exported f...

Page 54: ...ndler has been subscribed to eventCallback Function pointer to callback function 7 3 2 Handling of Errors Rules z All functions expecting any input parameter check if the parameter is located inside the range and if its data type is correct If a parameter is located outside the range the function will return INVALID_ARG_RANGE z All functions expecting a pointer for output data as parameter check i...

Page 55: ...es the functions that are available for the configuration of the device All functions return one of the above defines as error code KtpSetBrightness Declaration UINT8 KtpSetBrightness in UINT8 u8_Brightness Description This method sets the brightness of the LC display on the device Arguments 0 7 0 min 7 max KtpSetBrightnessPercent Declaration UINT8 KtpSetBrightnessPer cent in UINT8u8_Brightness De...

Page 56: ...Min in UINT16u16_ScreenSaverTO Description Sets the timeout value of the screensaver in seconds Arguments 0 65535 0 off 65535 max 7 4 3 Functions for Reading the Configuration These functions return the current value of the configuration parameters None of the functions need any parameter These functions do not enable checking for errors since the return value of the function is the value of the c...

Page 57: ...rguments 7 4 4 Peripheral Functions KtpJoystickIsInstalled Declaration UINT8 KtpJoystickIsInstalled void Description Returns the number of joystick axes If no joystick is installed on the device 0 will be returned Arguments KtpWheelIsInstalled Declaration UINT8 KtpWheelIsInstalled void Description Returns 1 if an handwheel is installed on the device otherwise 0 Arguments KtpPotiIsInstalled Declara...

Page 58: ...unction is only allowed if a joystick is installed on the de vice If no joystick is installed the values of the components are unde fined KtpSetJoystickCalibData Declaration UINT8 KtpSetJoystickCalibData in TKtpJoystickChannel ch UINT16 rawMin UINT16 rawCenter UINT16 rawMax UINT16 calibRange Description Calibrates the axis of the joystick Arguments TktpJoystickChannel ch channel to be calibrated U...

Page 59: ...libData Declaration UINT8 KtpSetPotiCalibData in UINT16 rawMin UINT16 rawMax UINT16 calibRange Description Calibration of override potentiometer This function may only be called if a override potentiometer is installed on the device If no override potentiometer is installed the value of the components are undefined Arguments UINT16 rawMin value for smallest raw value UINT16 rawMax maximum raw valu...

Page 60: ...unctions perform various actions on the device KtpGetStatus Declaration UINT8 KtpGetStatus out Status p_tpuStatus Description Gets the start up state of the handheld terminal Arguments Status p_tpuStatus pointer to memory area that will receive a copy of the status structure KtpWriteToFlash Declaration UINT8 WriteToFlash void Description Writes the registry of the device to the flash Arguments Ktp...

Page 61: ... Description Reads a byte from the EEProm location transferred in addr Arguments UINT16 addr address of memory location UINT8 pData data from the EEProm KtpLaunchTouchScreenCalibApp Declaration UINT8 KtpLaunchTouchScreenCalibApp void Description Starts the touch screen calibration tool Arguments KtpGetTemperature Declaration UINT8 KtpGetTemperature void Description Returns the current temperature ...

Page 62: ...for removing the WindowHandler KtpRemoveWheelEventCallback Declaration UINT8 KtpRemoveWheelEventCallback int cookie Description Removes the WheelEventCallback function Arguments int cookie index for the callback function to be removed KtpRemoveWheelEventMessage Declaration UINT8 KtpRemoveWheelEventMessage int cookie Description Removes the WindowHandler Arguments int cookie index for the WindowHan...

Page 63: ...n UINT8 KtpInstallKbdEventMessage HWND hWnd int cookie Description Subscribes a WindowHandler for the KeyboardEvent and returns an index cookie for the WindowHandler Arguments HWND hWnd WindowHandler where the message is send to int cookie The index for removing the WindowHandler KtpRemoveKbdEventCallback Declaration UINT8 KtpRemoveKbdEventCallback int cookie Description Removes the WheelEventCall...

Page 64: ...andler to be removed KtpLaunchJoystickCalibApp Declaration UINT8 KtpLaunchJoystickCalibApp HANDLE pProcHandle Description Starts the joystick calibration tool Arguments HANDLE pProcHandle Handle for the started program KtpGetDispalyRotation Declaration TKtpDispalyRot KtpGetDisplayRotation void Description Returns the state for the DisplayRotation for left or right handers Arguments KtpSetDisplayRo...

Page 65: ...KtpIsPotiCalibrated Declaration UINT8 KtpIsPotiCalibrated void Description Returns OK 0 if the override potentiometer is calibrated Returns INVALID_NOT_CALIBRATED 7 if it is not calibrated Returns INVALID_NOT_SUPPORTED 6 if no override potentiometer is installed Arguments KtpRestoreMemorySettings Declaration UINT8 KtpRestoreMemorySettins void Description Saves the registry value of the path System...

Page 66: ...T50VGA 66 User s Manual Version 1 3 KEBA 2007 KtpShowInputPanel Declaration UINT8 KtpShwoInputPanel UINT8 show Description Opens show 1 or closes show 0 the input panel on the display and returuns OK or FAIL Arguments ...

Page 67: ... 7 5 1 Handling of Errors Rules z All functions expecting any input parameter check if the parameter is lo cated inside the range and if its data type is correct If a parameter is lo cated outside the range the function will return ERROR_INVALID_RANGE Defines OK 0 SUCCESS 0 FAIL 1 ERROR_INVALIDE_RANGE 100 ERROR_IMGUPD_INIT 101 ERROR_IMGUPD_FILEOPEN 102 ERROR_IMGUPD_WRONGIMG 103 ERROR_IMGUPD_PROGRA...

Page 68: ...ng the registry respectively the PSM TUpdProgressCallback pCallback Callback function for pro gram progress or 0 UpdPartialImageUpdate Declaration BOOL UpdPartialImageUpdate LPCTSTR fileName unsigned long from unsigned long to BOOL eraseRegPSM TUpdProgressCallback pCallback Description With this method the file handed over by fileName will be stored from the address from to the address to to the F...

Page 69: ...lback the method will be exe cuted depending of the program progress The method returns OK or the corresponding error message Arguments LPCTSTR fileName Name of the image file TUpdProgressCallback pCallback Callback function for pro gram progress or 0 UpdSetFlashLock Declaration BOOL UpdSetFlashLock long from long to Description This method sets the lock bits of the FLASH chips from the address fr...

Page 70: ...ice after the next update UpdErasePSM Declaration BOOL UpdErasePSM Description the method UpdErasePSM cleares the PSM of the device after the next update UpdResetDevice Declaration BOOL UpdResetDevice Description The method UpdResetDevice resets the device UpdGetFileVersion Declaration BOOL UpdGetFileVersion LPCTSTR fileName LPTSTR version Description UpdGetFileVersion returns the version informat...

Page 71: ... HKEY_LOCAL_MACHINE Autostart will be started The program remains invisible in the memory and handles different input devices e g override potentiometer and handwheel 7 7 2 Registry entries HKEY_LOCAL_MACHINE Autostart contains the entries that are read out by the program The following entries are possible z Startx string identifying the program to be started x is a number between 1 and 255 z Para...

Page 72: ...000100 256 StartType1 0x00000000 0 Start2 Explorer exe Params2 Delay2 0x00000100 256 StartType2 0x00000000 0 DependEnd2 01 00 00 00 00 00 00 00 00 00 DependStart2 00 00 00 00 00 00 00 00 00 00 Start10 SetTime exe Params10 onstartup Delay10 0x00002000 8192 StartType10 0x00000000 0 First the entry Start1 will be executed The call of cmd exe c DirCopy ipsm Windows windows causes that all sub direkcto...

Page 73: ... 2007 If no more entries are available the start processs of the applications will be finished Programs started by StartAPI wont be finished TSCDialog exe can be exited by pressing the button Service User has to enter a password default keba which can be changed ...

Page 74: ...sing the search criteria mstsc and rdp Operating principle highly simplified RDP Server Remote PC RDP Client KeTop RDP Client PC Ethernet Remote Desktop Protocol Ethernet Remote Desktop Protocol RDP Client RDP Server Programs and data are stored on the remote computer This is where the program is executed and the data is accessed This remote computer Re mote PC is identified as RDP Server However ...

Page 75: ...mstsc exe must be invoked In Windows XP this can be found in the Windows directory or under Start All Programs Accessories Communication Remote Desktop Con nection For other operating systems such as Windows 95 98 NT the appropriate files can be obtained from the Microsoft website 7 8 3 RDP Client KeTop When starting the client on the KeTop the file cetsc exe must be in voked This is located in th...

Page 76: ...n The Input panel in this case must be enabled on the KeTop as access to this feature is blocked during the logging process 3 Click the button Connect to establish connection with the destination computer Clicking the Cancel button disrupts the connection set up Once the connection has been established the login window of the destina tion computer is displayed with a trapezoidal title bar that is ...

Page 77: ...ord and confirm by clicking OK The Windows screen of the destination computer is displayed once login is successful If the trapezoidal title bar shows any errors when being used with certain applications it can be deactivated when logging in the next time by simply clicking the symbol at the top left ...

Page 78: ... title bar automatically disappears after the next login By invoking Start Logout you can logout of the destination computer 7 8 3 2 Saving the settings of a RDP Connection 1 Clicking the button Options on the login window of the RDP Client displays an expanded window with the current settings ...

Page 79: ... entry in the registry Connection with the destination compute can be established automatically on starting the KeTop with the help of an entry in the registry under HKEY_LOCAL_MACHINE Autostart Also refer the chapter Program for starting the application and the KeTop API Startx windows cetsc exe Paramsx ipsm default rdp While doing so the precise RDP settings must be saved in the file ipsm defaul...

Page 80: ... on HKEY_LOCAL_MACHINE Autostart Startx windows tscdialog exe While doing so the precise RDP settings must be saved in the file ipsm rdpfiles default rdp To customize the login screen as required individual elements of the login screen may be replaced by customer specific elements The customization is controlled using the file ipsm rdpfiles resources TSCDialog ini TakeUserLogo i 1 ProgTitle s titl...

Page 81: ... control Time for screensaver Ù 0 255 1 As command from the control and as request from the client to the control State of screensaver Õ 0 1 1 Event or as request from the client to the control Background lighting Ù 0 1 1 As command from the control and as request from the client to the control WriteToFlash Ö Command PlaySound Ö 0 255 1 Command KeepAlive Ù 0 65535 2 Command and KeepAliveEvent if p...

Page 82: ...sage containing all events 7 9 1 Events of Server By sending a package to the client the server can influence the status of the LEDs on the client set the current value of the handwheel or request the current values position of joystick handwheel and override potentiome ter as well as state of keys The server can also read the current states of the values which can be modified by the server 7 9 2 ...

Page 83: ...16 event struct UINT8 overrideVal UINT8 keyVal TKVCJostickData joystickVal SINT16 handWheelVal TKVCSpaceMouseData spaceMouseVal data TKVCClientData typedef enum eKtpKeyboardLedOff 1 eKtpKeyboardLedOn 2 eKtpKeyboardLedBlink 3 TKtpLedState typedef struct char posX char posY char posZ TKVCJostickData typedef struct UINT16 posX UINT16 posY UINT16 psoZ TKVCSpaceMouseData typedef struct SINT16 absVal SI...

Page 84: ...d by two classes CKVCServer and CKVCConnection An object of the CKVCServer class represents the actual server the listener and an object of the CKVCConnection class represents a connection to a client Server class class CKVCServer public virtual int Init virtual int Exit virtual CKVCConnection OnClientConnect SOCKET socket sockaddr_in sockAdr virtual int OnClientDisconnect CKVCConnection pConnecti...

Page 85: ...he control rejects the logon of the teach pendant int OnClientDisconnect CKVCConnection pConnection TDisconInfo info This method will be called if the server cannot reach the client any more The cause of the logoff is specified in info POSITION ConnectionListHeadPos This method returns the position of the first entry in the OpenConnection list CKVCConnection ConnectionListGetNext POSITION pos This...

Page 86: ...irtual int GetVolume UINT8 volume virutal int GetScreensaverTime UINT16 time virtual int GetScreensaverState UINT8 state virtual int SetWheelVal SINT16 val virtual int SetLed UINT8 ledNum TKVCLedMode mode virtual int SetContrast UINT8 contrast virtual int SetBrightness UINT8 brightness virtual int SetVolume UINT8 volume virtual int SetScreenSaver UINT16 screenSaverTime virtual int SwitchBacklight ...

Page 87: ...INT16 overrideVal The method GetOverrideValue returns the current value of the override potentiometers in the variable overrideVal int CKVCConnection GetJoystickPos TKVCJoystickData jData The method GetJoystickPos returns the current joystick position in the variable jData int CKVCConnection GetSpaceMousePos TKVCSpaceMouseData smData The method GetSpaceMousePos returns the current space mouse posi...

Page 88: ...e of the brightness setting on the client int CKVCConnection SetVolume UINT8 volume Calling the method SetVolume changes the value of the volume setting on the client int CKVCConnection SetScreensaver UINT16 screensaverTime Calling the method SetScreensaver changes the response time of the screensaver on the client int CKVCConnection SwitchBacklight UINT8 backlightOnOff Calling the method SwitchBa...

Page 89: ...Server OnClientConnect SOCKET socket sockaddr_in sockAdr CKVCTestConnection pConnect 0 pConnect new CKVCTestConnection if pConnect 0 pConnect Init this socket sockAdr return pConnect The method OnClientDisconnect can be overwritten But it must be guar anteed that the method CKVCServer OnClientDisconnect is called in this derivation int CKVCTestServer OnClientDisconnect CKVCConnection pConnection T...

Page 90: ...t GetSpaceMousePos TKVCSpaceMouseData smData virtual int GetLedState UINT8 ledNum UINT8 state virtual int GetContrast UINT8 contrast virtual int GetBrightness UINT8 brightness virtual int GetVolume UINT8 volume virtual int GetScreensaverTime UINT16 screeTime virtual int GetScreensaverState UINT8 state virtual int GetBacklightState UINT8 state int CKVCTestConnection OnOverrideChange SINT16 val cout...

Page 91: ...ow serial cable or OK c activate x Allow serial cable or OK 4 Start the ActiveSync Software on the KeTop Start Programs Communication Active Sync 5 At the PC Connect KeTop as a Guest Set Up a Partnership No Now the data connection between the KeTop and the PC is established In case of communication problems check the following conditions z Max time delay between step 3c and step 4 30s z For furthe...

Page 92: ... Start the ActiveSync software on the PC a delete existing partnerships File Delete Partnership b activate USB connection x Allow USB connections OK 3 Connect USB cable Mini B to KeTop and PC When the KeTop was recognized as USB device the connection will be established automatically 4 At the PC Connect KeTop as a Guest Set Up a Partnership No z The ActiveSync software at KeTop starts automaticall...

Page 93: ...ows Start Programs KeTop Registry Backup or in the explorer with the command windows RegistryBackup exe 8 1 Setting of Date and Time During start up the KeTop shows automatically the window for setting date and time The real time clock is not puffered with a battery So if you use real time clock it must be set during each start up The automatically pop up of this window can be disabled by deactiva...

Page 94: ...stick and handwheel are only displayed when the operating elements are in stalled in the device After carrying out modifications on the configuration and quitting the pro gram you can save all modifications in the registry A window with the fol lowing message and options appears Data has changed Do you want to write the registry to the flash Yes No With No the settings will not be stored therefore...

Page 95: ...ibration of Potentiometer A number is displayed next to the slide bar During calibration this number specifies the current value of the ADC value range 0 1024 and only con trols the function After calibration the number specifies the current value of the potentiometer value range 0 127 This value is also the value the KeTop API function KtpGetOverridePoti supplies to the application 8 2 3 Display ...

Page 96: ...ayed When the device is turned on the value of the handwheel will be set to 0 If the key Set is pressed the current value of the handwheel will be re placed by the start value 8 2 5 Actions on next Startup In this window you can determine actions that are executed after a restart of the KeTop z Update OS Image on next Startup not aivalable yet If you select this item an OS Operating System image w...

Page 97: ...1 Symbols for the LEDs of the membrane keypad if available 1 to 4 left keypad 9 to 12 right keypad 13 to 16 keypad below 2 Symbols for operating elements a The black ring signalizes the actuation of an operating element By clicking on one of the three symbols for operating elements 2 the cor responding LEDs of the operating elements can be switched on off or to flashing The first click switches th...

Page 98: ...be deleted and the KeTop rebooted automatically Following that the KeTop reboots with the factory settings Check File The selected file can be checked for validity Check File will only be active if a valid image file has been selected Start Update This button starts the update The progress status is displayed in the bar below Start Update will only be active if the selected image file has been suc...

Page 99: ... of the WinCE SW image and of the ConfigTool and KetopAPI of the KeTop 8 2 9 Checking the virtual key code of keys This toolbox shows the virtual key code of a pressed or released key Key Test Shows the attached virtual key code HEX and the event pressed of a pressed key Shows the attached virtual key code HEX and the event released of a released key ...

Page 100: ...s RegistryBackup exe Infomation System files which are copied to the directory windows while installation do not remain durably stored For this reason these files must be copied manually into the directory IPSM windows if necessary this directory must be created by the user With a restart of Windows CE these files are copied automatically into the directory windows So these files are again availab...

Page 101: ... Windows 2000 For general information see the section Ethernet in the chapter Con nection The KeTop must have a valid Ethernet address In case there is no DHCP server in the network the IP address can be set via Start Î Settings Î Control Panel Î Network and Dial up Connections Î SMSC911X1 Î IP Address To save the IP address go to Start Î Programs Î KETOP Î Registry Backup and restart the KeTop Th...

Page 102: ...orer at KeTop with pcname share name e g tkg007 temp The directory at the PC must be shared and a user with the necessary rights to access must exist The files can now be copied from the PC to ipsm at the KeTop 8 5 4 Transfer via ActiveSync Therefor see chap Remote Software ActiveSync 8 6 Changeover from KeTop T100 If you change over from a KeTop T100 to a KeTop T50VGA or KeTop T41 the following m...

Page 103: ...d the forward feed on machine tools z Resolution 0 127 linear 9 2 Electronic Handwheel If available the electronic handwheel in the KeTop is evaluated by the software and can be read via the KeTop API using a program 50 pulses are counted per revolution Turning the handwheel clockwise in crements the count turning the handwheel counter clockwise decrements the count 0 65535 16 bit value Main featu...

Page 104: ...g type 9 4 Key Switch If available the key switch is evaluated by the software in the KeTop and can be read via the KeTop API using a program The key switch is available with 3 positions 9 5 Joystick If available the 3 axis joystick in the KeTop is evaluated by the software and can be read via the KeTop API using a program To avoid that the joystick is damaged when the device falls to ground a sho...

Page 105: ...95 The powder coated black wall bracket is used for stationary operation or storage of the KeTop Two types of wall brackets are available KeTop WB090 Wall bracket without cable suspension KeTop WB095 Wall bracket with cable suspension 1 1 2 1 Height adjustment plate 2 Carrier Wall bracket KeTop WB100 and KeTop WB110 with KeTop ...

Page 106: ...T50VGA 106 User s Manual Version 1 3 KEBA 2007 10 1 1 Dimensions mm 31 4 100 201 4 100 56 2 6 6 Detail J Detail K 6 6 226 K J Wall bracket KeTop WB090 front view 118 39 6 392 9 Wall bracket KeTop WB095 rear and side view ...

Page 107: ... to hang up the carrier in all 4 points in the height adjustment plate The cable suspension must be mounted on the carrier using the screws delivered with the device Two types of wall brackets are available KeTop WB100 Wall bracket without cable suspension KeTop WB110 Wall bracket with cable suspension 1 2 1 2 3 7 8 9 4 5 6 1 2 3 0 ESC KETOP Ru n Er ro r 7 8 9 4 5 6 1 2 3 0 ESC KETOP Ru n Er ror 1...

Page 108: ...ate For mounting the height adjustment plate use suitable screws not part of delivery 20 mm 0 7874 in 22 mm 0 866 in 150 mm 5 906 in 550 mm 21 654 in 120 mm 4 724 in 12 mm 0 472 in 526 mm 20 709 in 27 9 mm 1 098 in 6 mm 0 236 in 1 2 m m 0 4 7 2 in Height adjustment plate for wall bracket WB110 ...

Page 109: ...9 KEBA 2007 10 3JB 001 Junction Box This chapter describes the junction box JB 001 which is used to connect a KeTop to a Kemro K2 PLC via Ethernet CAN RS 422 A and RS 232 C 10 3 1 Device description 67 2 26 76 1 1 1 Mounting nut View of the junction box JB 001 ...

Page 110: ...ower supply emergency stop switch and enabling switch for this terminal block a plug will be needed see below S3 RJ 45 female connector for Ethernet RS 232 C or RS 422 A connection S4 9 pin DSUB male connector for CAN connection Connectors of the junction box JB 001 10 3 2 1 Order data of the plug for the terminal block S2 For the terminal block S2 a separate plug is required This plug with mate r...

Page 111: ...a low voltage e g SELV or PELV acc to IEC 61131 2 Only connect voltages and circuits which are safely separated from dangerous voltages e g by means of sufficient insulation to connec tions terminals or interfaces up to a rated voltage of 50 V Information Only one connector S3 RJ45 Telplug for Ethernet or S4 DSSUB plug for CAN with active signals from the PLC is allowed to be connected Otherwise c...

Page 112: ...D RD 1 2 3 4 5 6 1 2 3 6 7 8 9 7 8 S4 CAN CAN GND 1 2 3 4 5 6 7 8 4 5 Ethernet interface RJ45 jack brown yellow green grey pink brown green white green grey pink red blue black violet not used not used Enabling switch circuit 1 pos 24 VDC GND_IN Emergency stop circuit 1 Emergency stop circuit 1 Emergency stop circuit 2 Emergency stop circuit 2 Enabling switch circuit 1 neg Enabling switch circuit ...

Page 113: ...p KeTop TTxxx S19 K3 TD CAN TD CAN RD RD 1 2 3 4 5 6 1 2 3 6 7 8 9 7 8 S4 CAN CAN GND GND CAN CAN 2 7 3 4 5 1 6 8 9 4 5 CAN interface 9 pin DSUB male connector brown yellow green grey pink brown green white green grey pink red blue black violet not used not used Enabling switch circuit 1 pos 24 VDC GND_IN Emergency stop circuit 1 Emergency stop circuit 1 Emergency stop circuit 2 Emergency stop cir...

Page 114: ...16 not used S2 11 1 2 3 4 6 8 9 10 11 7 1 2 3 6 T30 T40 T50 T100 S6 K2 5 KeTop KeTop TTxxx S19 K3 TxD RTS RxD CTS 1 2 3 4 5 6 7 8 brown yellow green grey pink brown green white green grey pink red blue black violet not used not used Enabling switch circuit 1 pos 24 VDC GND_IN Emergency stop circuit 1 Emergency stop circuit 1 Emergency stop circuit 2 Emergency stop circuit 2 Enabling switch circuit...

Page 115: ...0 11 7 1 2 3 6 K2 5 KeTop KeTop TTxxx S19 K3 A TXD B TXD A RXD B RXD 1 2 3 4 5 6 7 8 brown yellow green grey pink brown green white green grey pink red blue black violet not used not used Enabling switch circuit 1 pos 24 VDC GND_IN Emergency stop circuit 1 Emergency stop circuit 1 Emergency stop circuit 2 Emergency stop circuit 2 Enabling switch circuit 1 neg Enabling switch circuit 2 pos Enabling...

Page 116: ...he connector shell control cabinet up to the PLC continuous connection from handheld terminal up to PLC max wall thickness 5 mm 0 1969 in Power supply emergency stop enabling switch Control cabinet KeTop K1 KeTop TTxxx SI1 SI0 RX 450 A RX 450 A PCI2 PCI3 RX 450 A RX 450 A PCI0 PCI1 12 0 4 8 CT RL DIAG STATUS B AT TERY RS 450 A CP 450 C DEBUG ET HERNET CO MPACT F LASH USB 1 USB 0 S IM 1 SI M0 SI1 T...

Page 117: ...ng Instructions 1 8 K1 1 5 6 9 A 1 2 3 4 5 6 7 8 9 1011 S2 24 mm 0 945 in 0 984 in 0 00394 in 25 mm 0 1 mm Opening for jack max wall thickness 5 mm 0 1969 in Control cabinet S3 Ethernet RS 232 C RS 422 A S4 CAN K1 Dimensioned drawing for the opening for the S1 jack of the junction box ...

Page 118: ...ng KeTop User Manual Safety class III in accordance with EN 61131 2 and EN 50178 Environmental conditions Operating temperature 0 C to 50 C 32 F to 122 F Storage temperature 20 C to 70 C 4 F to 158 F Relative humidity non condensing 5 to 95 Vibration resistance operation IEC 60068 2 6 5 f 9Hz 7 mm 9 f 150Hz 2g Shock resistance operation 15 g 11 ms IEC 60068 2 27 Housing Construction Steel panel ho...

Page 119: ... kit KeTop DR200 The KeTop CB211 connection box has the following connections 10 4 1 Construction 70 165 140 1 2 3 4 5 6 1 Status and error LEDs 2 PG gland M20 for voltage supply enabling switch and emergency stop 3 PG gland M16 for separate functional ground status as supplied with dummy plugs 4 Coninvers female connector for KeTop T100 T50 and T40 connection cable 5 PG glands M16 for data lines ...

Page 120: ...erminals or interfaces up to a rated voltage of 50 V 10 4 2 Interior view K1 PWR SHIELD 1 10 X1 X3 6 1 K1 17 pin female connector Coninvers for KeTop connection cable X1 Terminal block for power and control lines enabling switch and emergency stop X3 Terminal block for data lines SHIELD Cable shield clamp with connection surface for cable shield of data lines not used for strain relief of the cabl...

Page 121: ... 0 25 1 5 0 25 0 5 Grid dimension 3 81 Insulation length mm 7 Tightening torque Nm 0 22 0 25 PHOENIX order data Gateway PHOENIX terminal block Type Part no X1 MCVR 1 5 6 ST 3 81 1827169 X3 MCVR 1 5 7 ST 3 81 1827172 X4 X4B MCVR 1 5 10 ST 3 81 1827208 Notice Consider the connection capacity of the terminal blocks when selecting the connection cable Use the following screwdriver to connect the wires...

Page 122: ...Accessories KeTop T50VGA 122 User s Manual Version 1 3 KEBA 2007 10 4 4 Drilling template for wall mounting 165 10 2 64 8 140 40 155 Drilling template for the Gateway box scale 1 1 ...

Page 123: ...eter 9μμ z Recommended rawlplug 6 x 30mm 10 4 5 DIN Rail Holder Mounting Set KeTop DR200 The DIN rail holder KeTop DR200 is available as accessory and will be mounted on the rearside of a KeTop CB2xx gatewaybox So the gate waybox can be easily snapped onto a DIN rail DIN Rail Holder Mounting Set DIN Rail Holder fixed on the rear side of the gateway box DIN Rail Holder Mounting Set for gatewaybox ...

Page 124: ...rver K1 K1 KeTop TTxxx Power supply E stop enabling switch max wall thickness 5 mm 0 1969 in Dust cover Opening for jack 24 mm 0 945 in 0 984 in 0 00394 in 25 mm 0 1 mm Data line Connection box KeTop CB211 in control cabinet 10 4 7 Minimum Bending Radius of Cable K1 K1 min 130 mm 5 118 in min 100 mm 3 937 in Required minimum distance outside and inside the control cabinet ...

Page 125: ... F to 122 F Storage temperature 20 C to 70 C 4 F to 158 F Relative humidity non condensing 5 to 95 Vibration resistance operation IEC 60068 2 6 5 f 9 Hz 7 mm 9 f 150 Hz 2g 0 0044 pound Shock resistance operation 15 g 0 033 pound 11 ms IEC 60068 2 27 Housing Construction Double walled ABS housing Withstands grease oil lubricants alcohol etc Flammability class UL94 V0 Dimensions Width 160 mm Height ...

Page 126: ...een 4 E stop circuit 2 10 grey pink 5 E stop circuit 2 11 red blue 6 enabling switch circuit 1 pos 1 brown 7 enabling switch circuit 1 neg 2 yellow 8 enabling switch circuit 2 pos 3 green 12 enabling switch circuit 2 neg 4 grey 17 not used n c 9 not used n c 10 GND 5 violet 11 TD I CAN 1 blue 13 TD I CAN 2 white 14 RD I SGND 3 orange 15 RD I not used 6 red 16 2 5 5 10 15 or 20 m 8 2 16 4 32 8 49 2...

Page 127: ...ncy stop circuit 2 5 grey pink 5 Emergency stop circuit 2 GND 6 red blue 6 GND_IN 2 black 2 TD tansmit 13 blue 13 TD transmit 14 white 14 RD receive 15 orange 15 RD receive 16 red 16 GND 11 violet 11 Shielded signals TD TD RD RD 11 10 9 8 7 6 5 4 3 2 1 12 16 15 14 13 17 12 8 9 6 7 5 17 15 16 3 4 14 13 11 10 1 2 Crimp contacts 4x female contacts DSUB 0 08 0 22 mm AMP 5 166052 1 pin 13 to 16 accordi...

Page 128: ...S2 9 pin DSUB female connector Signals COMx 1 n c 1 1 1 ActiveSync 2 n c 2 2 6 ActiveSync TXD 3 TXD 3 3 2 RXD CTS 4 n c 4 4 RXD 5 RXD 5 5 3 TXD RTS 6 n c 6 6 7 n c 7 7 4 ActiveSync n c 8 n c 8 8 9 GND 9 GND 9 9 5 GND GND 10 n c 10 10 not used 7 not used 8 not used The pins 1 2 and 7 of the serial port connector S2 are short circuited directly on the CPU board of the KeTop If you produce the serial...

Page 129: ... General product description Operation of the KeTop with a back up battery allows the user to change to different machines connection point or terminal box with the KeTop but without having to start the KeTop again every time WARNING In order to rule out the risk of damage or personal injury due to operator error the procedure described for use of the back up battery must be taken into considerati...

Page 130: ...necting lead into socket S28 BATTERY in the connection clot of the KeTop the plug cannot be inserted incor rectly 1 1 S28 BATTERY Back up battery installed in the connection slot 2 Insert the back up battery into the connection slot as shown in the figure The screw heads serve to locate the back up battery holder 3 Position the connecting lead of the back up battery so that it cannot be pinched wh...

Page 131: ...atuses for the back up battery Status symbol Condition Battery completely charged being charged Battery almost completely charged being charged Battery more than half discharged being charged Critical battery status no further back up possi ble being charged Very critical battery status no further back up possible being charged Battery was removed during operation this symbol appears only if the b...

Page 132: ...eferably use sand to extinguish burning Li ion batteries do not use water Li ion batteries are sensitive to mechanical shocks They can ignite as a result of an internal short circuit e g caused by crushing and in contact with air Do not Heat burn short circuit or dismantle Li ion batteries 10 8 6 Disposal of the back up battery NOTICE The back up battery is special waste and must be disposed of in...

Page 133: ...onditions To avoid damaging the device during further or return transport the follow ing transport conditions must be fulfilled z Always use the original packaging for the transport z The environmental conditions for the device see chapter Technical Data must also be fulfilled during transport ...

Page 134: ...electronic devices inluding their accessories should not be dis posed of in the houshold garbage Depending on their coding the raw materials are recyclable By dispos ing of such used devices correctly you can ensure that they can be re used their raw materials recycled or put to another use and you will be making an important contribution to the protection of our environment ...

Page 135: ...mensions Diameter 250 mm 9 84 in Total height incl handle 114 mm 4 49 in Protection degree IP65 Weight 1250g 2 8 pound with E Stop with key switch without handwheel without override potentiome ter and without cable Display Type Graphics capable color TFT LC display Size 6 5 132 x 98 mm Resolution VGA 640 x 480 pixels Representation 65536 colors Background lighting 2 CCFT cold cathode tubes lifetim...

Page 136: ... circuit 2 0 8 A max inductive load circuit 1 145mJ 1 16 H 24 V DC 500 mA compareable with DC13 according to EN 60947 5 1 circuit 2 145mJ 1 16 H 24 V DC 500 mA compareable with DC13 according to EN 60947 5 1 reverse polarity protection circuit 1 yes circuit 2 yes short circuit and overload protection circuit 1 yes by integration in output FET circuit 2 yes by protective circuit operating cycle 2 n...

Page 137: ...g the data and control lines KeTop CB230 Gateway box for connecting to CAN via the RS 422 A interface KeTop CB232 Gateway box for connecting to CANopen via the RS 422 A interface KeTop CB233 Gateway box for connecting to DeviceNET via the RS 422 A interface KeTop CB234 Gateway box for connecting to InterBus via the RS 422 A interface KeTop CB235 Gateway box for connecting to PROFIBUS DP via the RS...

Page 138: ...anteed for these products the na tional safety regulations of the member states are harmonised by means of European Union Directives These Directives exist for a range of product classes such as machinery medical products and toys However Directives have also been compiled for further common product safety aspects such as protection from electric ity and explosion and electromagnetic compatibility...

Page 139: ...peration put the safety of people within the hazard area of the machine in danger fall expressly within the range of application of the Machinery Directive The fundamental requirements that the Machinery Directive places on the manufacturer are as follows z To carry out a hazard and risk analysis z To comply with the integration of safety principles z To compile and keep a technical construction f...

Page 140: ...ges z The avoidance of human errors by means of the ergonomic and logical design of operating devices z The avoidance of hazardous materials and commodities 14 2 2 2 Taking protective measures against hazards that cannot be eliminated These measures include for example z Guards railings housings z Protective devices light barrier for hazard elimination z Protective control equipment enabling devic...

Page 141: ...ls e g the goals of protection of work protection of the environment safety of third parties and operating efficiency namely to achieve a gener ally high level overall in relation to the aspects under consideration The state of the art can develop further irrespective of the Standards 14 2 5 Recognition of Conformity by means of Harmonised Standards The European Directives mainly contain general r...

Page 142: ...tected in time to avoid a build up of faults which may finally lead to loss of safety Faults that must be detected on electrical and electronic systems for ex ample are cross circuits cut outs and sticking contacts Special certified safety control devices are often used to detect faults in the individual safety circuits The safety category quoted for these devices is only attained however if also ...

Page 143: ... only be entered by the person who is operating the handheld terminal If it should be necessary for more than one person to work in the hazard zone at the same time each person present requires an enabling device and machinery movement may only be allowed after all the enabling devices have been activated 14 2 8 Information about the Emergency Stop Button In theory a perfectly designed machine sho...

Page 144: ...ts in re spect to the colouring of the operating elements for emergency stop The requirement states The device must have clearly identifiable clearly visi ble and quickly accessible controls Emergency stop buttons are usually identified by red yellow The specific design should have a signalling function whose effect is that any person and especially untrained people can quickly recognise the contr...

Page 145: ...en unplugged the risk of an acci dent as the result of a non operational emergency stop button is considered to be very low and the use of red yellow identification is therefore permissi ble The red yellow emergency stop button must be connected into the emer gency stop circuit of the machine in any case and must cause the power supply to the machine or set of machines in a plant to be switched of...

Page 146: ... plug in and unplug the handheld terminal quickly and ergonomically whilst the machine is in operation Such hand held terminal s are provided for frequent alternation of operation between one or more machines and are needed there on a temporary basis for commissioning or setting up purposes By means of several measures such as bridging connectors or relay cir cuits the emergency stop circuits of t...

Page 147: ... Information about Enabling Devices Many machines have both a normal and special operating modes The machine fulfils its primary mission in normal automatic operation In this mode of operation safety is guaranteed by closed guards and or with protective devices A machine s special operating modes serve to maintain normal operation In doing so safety must be guaranteed in a way that is different to...

Page 148: ... via the handheld terminal s membrane keyboard or graphical software buttons on the touch screen An optionally available joystick can also be used to trigger the machine movement signal According to EN 60204 only stop categories 0 or 1 are allowed for the enabling function i e stopping the machine with the enabling device must always be combined with switching off the power supply to the drive mec...

Page 149: ...al device is also a fundamental quality characteristic of such a device As well as basic information concerning electromagnetic compatibility the following pages describe the implementation of the EMC requirements in respect of the KeTop product range of handheld terminal devices 14 3 1 The electromagnetic environment interference sources interference sinks and coupling paths There are a number of...

Page 150: ...bject After charging the possible voltages between the charged bodies can reach over 10 kV The most frequent occurrence of electrostatic discharge takes place be tween people and metallic objects Since one is practically unnoticed of discharges below 3500 V and yet electronic components are destroyed by low voltages ESD damage to electronic components often goes unnoticed The international Standar...

Page 151: ...EC 61000 4 11 Voltage Dips Short Interruptions and Voltage Varia tions Immunity Test All the international Standards listed here are also available as European Standards The Product Standard IEC 61131 2 demands testing to these Standards and also defines the severity level 14 3 1 4 Technical systems as interference sinks In the case of functional interference EMC problems first arise at interfer e...

Page 152: ...e any of the EMC measures described below when the specified additional units cables and wiring are used However additional EMC measures may be necessary for various reasons The following text is designed to help the user to correctly implement any additional EMC measures 14 3 2 1 Shielding Electromagnetic emission problems and immunity problems often occur in products at the same time Likewise EM...

Page 153: ...ust be sized in such a way that the lower frequency wanted signals can pass through and the higher frequency interference signals are filtered Multi stage filters are often necessary for filtering Nearly all filter combina tions contain Y capacitors i e capacitors that are connected to the filter housing for the dissipation of interference currents In order for these filters to function correctly ...

Page 154: ... line cable must be shielded from the inlet through to the line filter and the cable shield contacted on both ends This prevents the propagation of interference on the line cable inside the device It also prevents any electromagnetic fields that may be present inside the device from penetrating the line cable Line filter Line filter well connected to the housing L N and E as short as possible Clip...

Page 155: ...sometimes specify the use of current compensating chokes or the installation of ferrite loops in the power supply line Many ex amples of this can be found in motor lines that are fed by frequency invert ers Such chokes see the following illustrations suppress common mode inter ference currents Is and allow the operating currents IB to pass unhin dered It should be noted that the operating currents...

Page 156: ...tic interference can occur in this environment For this reason special emphasis was placed on interference immunity and data security in the design of the device The EMC design implemented and described below considers all the above named sources of interference and the possible coupling paths z All shielding and filter measures filtered power supply in the KeTop are carried out directly on the pr...

Page 157: ...t is therefore urgently recommended to use a suitable KEBA connection box All connection cables available from KEBA KeTop TTxxx KeTop ICxxx KeTop XD040 and KeTop CD040 guarantee correct shielding connection For self made cables the following conditions must be met for shielding data lines z On every connector design DSUB or RJ 45 the cable shield must be connected to as large a surface area of the...

Page 158: ...patible connection of the shield from the KeTop to the control is guaranteed PWR SHIELD 1 10 X1 X3 6 1 Control S2 Control lines enabling switch emergency stop switch power supply Unshielded data lines as short as possible KeTop KEBA connection box CB 211 Example of a correct shield connection in a KEBA connection box If for some reason a connection box cannot be used the continuous con nection of ...

Page 159: ...be the interference immunity of the complete system If the Ethernet is used as the communications interface KeTop T100 and KeTop T50VGA only one of the two connection cables provided for the purpose of connecting to a control system must be used IC020 or IC040 Both cables carry the Ethernet signals to a suitable connector RJ 45 and thereby produce a continuous shielding connection and also the req...

Page 160: ...131 2 2003 chap 8 9 Programmable Controllers Part 2 Equipment requirements and test So the accordance to following standards is also given EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments EN 61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments 14 4 2 3 Other standards For the desig...

Page 161: ...control actuators Part 2 Displays EN 894 3 2000 Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3 Control actuators Stability and impermeability of casing EN 60529 1991 Protection degree of casing EN 61131 2 2003 chap 12 Programmable controllers Part 2 Equipment requirements and tests Electrical safeness and fire protection EN 61131 2 2003 chap 11 ...

Page 162: ...Conformity and Type Examination KeTop T50VGA 162 User s Manual Version 1 3 KEBA 2007 15 Conformity and Type Examination 15 1EU Conformity Declaration ...

Page 163: ...Handheld Terminal Conformity and Type Examination User s Manual Version 1 3 163 KEBA 2007 15 2ROHS Conformity Declaration ...

Page 164: ...Conformity and Type Examination KeTop T50VGA 164 User s Manual Version 1 3 KEBA 2007 15 3Type Examination Certificate ...

Page 165: ...Handheld Terminal Conformity and Type Examination User s Manual Version 1 3 165 KEBA 2007 ...

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