KEB COMBIVERT G6 series Installation Manual Download Page 8

GB - 8

Safety Instructions

1. General

In operation, drive converters, depending on their degree 

of  protection,  may  have  live,  uninsulated,  and  possibly 

also moving or rotating parts, as well as hot surfaces.

In  case  of  inadmissible  removal  of  the  required  covers, 

of improper use, wrong installation or maloperation, there 

is  the  danger  of  serious  personal  injury  and  damage  to 

property.

For further information, see documentation.

All operations serving transport, installation and commis-

sioning as well as maintenance are to be carried out by 

skilled technical personnel (Observe IEC 364 or CENELEC 

HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 

and national accident prevention rules!).

For the purposes of these basic safety instructions, „skilled 

technical personnel“ means persons who are familiar with 

the  installation,  mounting,  commissioning  and  operation 

of the product and have the qualifications needed for the 

performance of their functions.

2. Intended use

Drive converters are components designed for inclusion in 

electrical installations or machinery.

In case of installation in machinery, commissioning of the 

drive  converter  (i.e.  the  starting  of  normal  operation)  is 

prohibited until the machinery has been proved to conform 

to  the  provisions  of  the  directive  2006/42/EC  (Machine-

ry Safety Directive - MSD). Account is to be taken of EN 

60204.

The drive converters meet the requirements of the Low-

Voltage Directive 2006/95/EC. They are subject to the har-

monized standards of the series EN 61800-5-1..

The technical data as well as information concerning the 

supply conditions shall be taken from the rating plate and 

from the documentation and shall be strictly observed.

3. Transport, storage

The instructions for transport, storage and proper use shall 

be complied with.

The  climatic  conditions  shall  be  in  conformity  with  EN 

61800-5-1 .

4 Installation

The installation and cooling of the appliances shall be in 

accordance with the specifications in the pertinent docu

-

mentation.

The drive converters shall be protected against excessive 

strains. In particular, no components must be bent or iso-

lating distances altered in the course of transportation or 

handling. No contact shall be made with electronic compo-

nents and contacts.

1.8 

Safety and Operating Instructions

Safety and operating instructions for drive converters

(in conformity with the Low-Voltage Directive 2006/95/EC)

Drive  converters  contain  electrostatic  sensitive  compo-

nents which are liable to damage through improper use. 

Electric components must not be mechanically damaged 

or destroyed (potential health risks).

5. Electrical connection

When working on live drive converters, the applicable nati-

onal accident prevention rules (e.g. VBG 4) must be com-

plied with.

The electrical installation shall be carried out in accordance 

with the relevant requirements (e.g. cross-sectional areas 

of conductors, fusing, PE connection). For further informa-

tion, see documentation. 

Instructions  for  the  installation  in  accordance  with  EMC 

requirements,  like  screening,  earthing,  location  of  filters 

and wiring, are contained in the drive converter documen-

tation. They must always be complied with, also for drive 

converters bearing a CE marking. Observance of the limit 

values required by EMC law is the responsibility of the ma-

nufacturer of the installation or machine.

6. Operation

Installations which include drive converters shall be equip-

ped with additional control and protective devices in ac-

cordance with the relevant applicable safety requirements, 

e.g. act respecting technical equipment, accident preven-

tion rules etc.. Changes to the drive converters by means 

of the operating software are admissible.

After disconnection of the drive converter from the voltage 

supply, live appliance parts and power terminals must not 

be  touched  immediately  because  of  possibly  energized 

capacitors.  In  this  respect,  the  corresponding  signs  and 

markings on the drive converter must be respected. 

During  operation,  all  covers  and  doors  shall  be  kept 

closed.

7. Service and maintenance

The manufacturer’s documentation shall be followed.

KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!

Summary of Contents for COMBIVERT G6 series

Page 1: ...C O M B I V E R T Mat No Rev 00G6NEM DC00 1G GB Installation Manual Housing C Power 5 5 11kW...

Page 2: ......

Page 3: ...1B 19 3 2 3 2 Wiring of an intrinsically safe braking resistor 19 3 2 4 Connection of a temperature detection 20 3 2 4 1 Temperature detection terminals T1 T2 20 3 2 4 2 Terminal strip X1C temperature...

Page 4: ...GB 4 Table of Contents...

Page 5: ...bservance of the safety instructions leads to the loss of any liability claims This list is not exhaustive 1 2 Validity and liability The use of our units in the target products is outside of our cont...

Page 6: ...f KEB are developed and dimensioned for the use in industrial products If the KEB COMBIVERT F5 is used in machines which work under exceptional conditions or if essential functions life supporting mea...

Page 7: ...150 3 16kHz 125 150 4 2kHz 150 180 5 4kHz 150 180 6 8kHz 150 180 7 16kHz 150 180 8 2kHz 180 216 9 4kHz 180 216 A 8kHz 180 216 B 2kHz 180 216 Voltage connection 3 3 phase 400V AC DC A Z Customer speci...

Page 8: ...tinent docu mentation The drive converters shall be protected against excessive strains In particular no components must be bent or iso lating distances altered in the course of transportation or hand...

Page 9: ...emperature EN60721 3 2 2K3 Humidity 2K3 without condensation Mechanical Vibration 2M1 15m s 200 500Hz Surge 2M1 50g 30ms drop from 0 25m height Contamination Gas 2C2 Solids 2S2 Ambient conditions for...

Page 10: ...fs 8kHz Time out at cyclic switching at the input min 5 1 The values refer percentage to the output rated current IN 2 The output frequency is to be limited in such a way that it does not exceed 1 10...

Page 11: ...40 160 180 200 220 fd 6Hz f0 0Hz fA Hz IN HSR 13 14 G6 OC 15 G6 IN OC 13 14 G6 HSR 15 G6 14 G6 8 kHz 15 G6 8 kHz 15 G6 4 kHz 13 G6 16 kHz 13 G6 4 8kHz 14 G6 4kHz Overload characteristic 30 60 90 120 1...

Page 12: ...GB 12 Mechanical Installation 2 3 Mechanical installation 2 3 2 Dimensions and weights 242 5 2 5 100 117 260 f r M5 230 8 230 Housing C Weight kg 4 6...

Page 13: ...on Distance in mm Distance in inch C A B D D A 150 6 B 100 4 C 30 1 2 D 0 0 X 1 50 2 1 Distance to preceding elements in the cabinet door If construction conditioned the control cabinet cannot be wit...

Page 14: ...istor and DC supply 2 X4A Diagnostic interface RS232 485 interface with DIN66019 II 3 X2B Safety function here with STO interface 4 X2A Control terminal strip 32 pole cage clamp terminal strip 5 X1B M...

Page 15: ...egenerative operation also during mains power failure Therefore a dangerous high tension can exist in the unit after switching off the supply system Before working with the unit check the isolation fr...

Page 16: ...ctor 4 Mains choke optional 13 14 15Z1B04 1000 5 KEB COMBIVERT G6 C 3 2 1 3 Line terminal strip X1A Picture 3 2 1 1 Description of the line terminal strip X1A X1A Name Function Cross section Tightenin...

Page 17: ...tion at rated power 13 2 x 4mm 14 15 2 x 6mm 3 2 2 Connection of the motor 3 2 2 1 Selection of the motor cable The correct cabling as well as the motor cable play an important part in case of low pow...

Page 18: ...r chokes or filters KEB recom mends the use of motor chokes or filters for a line length upto 50m Motor chokes or filters are absolutely necessary upto 100m 3 2 2 4 Motor cable cross section Size Reco...

Page 19: ...TC cable of the motor also shielded together with control cable PTC cable inside the motor cable only permissible with double shielding 3 2 3 Connection of a braking resistor 3 2 3 1 Terminal strip X1...

Page 20: ...As standard the PTC input is deactivated An instruction for the activation can be found in the annex 3 2 4 2 Terminal strip X1C temperature detection X1C No Name Function Cross section 1 2 4 3 5 1 4...

Page 21: ...ntacts S2 Emergency off switch G KEB COMBIVERT G6 RB Braking resistor with temperature moni toring 3 2 5 2 Note to the function In the example above the locking of the line contactor K1 is interrupted...

Page 22: ...y inverters according to EN60204 Part 1 of 2007 3 2 6 1 Voltage test chapter 18 4 Testing with 1000Vac or higher may not be executed because it would destroy the unit Permissible If a voltage test sha...

Page 23: ...rameters for the parameterization for not supplied voltage power module Safety function two channel torque off 4 1 Overview type specific No Description 3 2 1 4 5 1 2 31 32 1 Diagnostic interface X4A...

Page 24: ...SC you reach the upper level menu Enter With ENTER you reach the selected menu item or a se lection can be confirmed The operation of the unit via keyboard and display is described in the manual PLF50...

Page 25: ...ne side of the inverter onto earth potential Lay control and power cable separately about 10 20cm apart Lay crossings in a right angle in case it cannot be prevented 4 1 4 1 Assembly of the wires Requ...

Page 26: ...4V 25 Imax 100mA Imax Pin 4 32 5 RST reset 8 digital inputs according to IEC61131 2 type 1 0 3 5VDC 1 15 30VDC Scan time 2ms 6 ST Control release 7 R Direction of rotation re verse 8 F Direction of ro...

Page 27: ...alog input 2 20 AN2 Analog input 2 21 COM Analog mass 0V reference potential for analog inputs and outputs 22 ANOUT1 Analog output 1 U 0 10VDC max 11 5VDC Imax 10mA Ri 100 Resolution 11Bit sign 23 COM...

Page 28: ...xternal voltage supply 12 11 6 8 10 5 4 3 7 9 5 6 3 4 7 8 9 101112 4 1 4 4 Connection of the digital outputs Picture 4 1 5 4 Examples for the connection of the digital outputs Connection appliance Con...

Page 29: ...GB 29 Control 4 1 4 5 Connection of the relay outputs Picture 4 1 6 5 Examples for the connection of the digital outputs 262830 252729 FLA RLA...

Page 30: ...function must be released at least every 24 hours by opening one channel of the control release Certification applied for STO in ac cordance with Performance Level E ISO13849 SIL3 IEC61508 and IEC6206...

Page 31: ...tage stabilization 0 649V oFF 1 off V E uF 9 CP 18 Switching frequency 0 LTK 1 LTK E uF 11 CP 19 Fixed frequency 1 400 400 0 0125 5 Hz op 21 CP 20 Fixed frequency 2 400 400 0 0125 50 Hz op 22 CP 21 Fi...

Page 32: ...ation to the rated frequency can be adjus ted For that reason voltage variations at the input as well as in the intermediate circuit only have a small influence to the output voltage U f characteristi...

Page 33: ...e connected motor against thermal destruction caused by high currents The function corresponds largely to mechanical motor protective components additionally the influence of the motor speed on the co...

Page 34: ...de The cooling mode of the motor is adjusted with these programmable parameters Value Condition 0 Motor with separate cooling 1 Motor with self cooling For self ventilated motors the tripping times de...

Page 35: ...ction pre warning OH2 11 Interior temperature pre warning OHI 12 Cable breakage 4 20mA on analog input 1 14 max constant current Stall CP 25 exceeded 15 max ramp current LA Stop CP 24 exceeded 16 DC b...

Page 36: ...overtemperature only for devices with temperature input This parameter determines the response of the drive to the external temperature monitoring The function is switched off at factory setting The...

Page 37: ...GB 37 Parameter Description...

Page 38: ...the motor or frequency inverter e g evapo ration of capacitor electrolyte braise of the motor winding Monthly Check unit for loose screws and plugs and if necessary tighten up Clean frequency inverte...

Page 39: ...ct variable transformer to inverter input Increase variable transformer slowly to indicated input voltage 1min and remain at least on the specified time Voltage class Input voltage Residence time 400V...

Page 40: ...esidential areas In this case the operator may need to take cor responding measures B 1 2 UL Marking in preparation B 2 Further informations and documentation You find supplementary manuals and instru...

Page 41: ...GB 41 Notes...

Page 42: ...nfo keb fr KEB UK Ltd 6 Chieftain Buisiness Park Morris Close Park Farm Wellingborough GB Northants NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb uk co uk mail info keb uk co uk KEB Itali...

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