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45

Note:

The equipment may only be installed by 
– KÄRCHER service engineers
– persons authorized by KÄRCHER 

WARNING

Please ensure that there are no exhaust 
emissions near the air inlets.
Sufficient ventilation is very important and 
exhaust gases must be ventilated as in-
structed by local regulations.

The following requirements are necessary 
in order to install the equipment:
– Horizontal, even foundation according 

to separate drawing (ask for it at 
KÄRCHER).

– For electrical connection refer to techni-

cal specifications. 

– For water connection refer to technical 

specifications.

– Ensure adequate insulation / heating 

for water and fuel pipes while operating 
in winter.

– Drain water shaft and required drain 

water disposal.

– Adequate lighting at washing place to 

ensure safe working for the customers 
using the washing system. 

Unpack the equpiment and dispose of the 
packing material properly.

Align the system on an even and hori-
zontal installation site using the adjust-
ing screws on the base frame. 

Place the exhaust nozzle from outside 
on the roof and fasten it from inside us-
ing the enclosed screws. 

Connect the high pressure hose to the 
system.

Connect high pressure hose to hand 
spray gun

Connect spray lance to trigger gun.

Tighten all covering nuts firmly by hand.

To disconnect from the drinking water net-
work, a system separator type BA, catego-
ry 4 must be installed between the system 
and the drinking water network. In addition 
to that, the local regulations must be ad-
hered to.

Note:

Impurities in the inlet water can damage the 
system. Kärcher recommends the use of a 
water filter (see "accessories").

ATTENTION

Risk of damage to the plant if water supply 
is not of suitable quality. The system must 
only be supplied with water in drinking wa-
ter quality.

Quality requirements for tap water: 

For connection values refer to technical 
specifications.

Insert the inlet hose from the bottom 
through the plant opening and connect 
it.

When a water distributor block 4. type of 
water is used, processed water can also be 
used with certain washing programmes.
Requirements on the quality for processed 
water:

DANGER

Risk of electric shock!
The mains must be connected by an expe-
rienced electrician and the requirements of 
the IEC 60664-1 must be fulfilled.
The plant must be secured through a wrong 
current protection switch with a triggering 
current lesser than or equal to 30 mA.

Note:

A clearly noticeable EMERG STOP switch 
must be installed in the supply line to the 
system, which can be used to turn the en-
tire system off.

After connecting the ssytem, check the 
rotating direction of the warm water cir-
culation pump and the circulation pump 
for heating the washing place (option-
al). 

Note:

The maximum permissible vacuum in the 
fuel pipe (measured between the fuel filter 
and the fuel pump) is 0.4 bar.

The underpressure depends on:
– Length of pipe
– Suction height
– Fixtures, branchings and angles in the 

suction pipe (dotted line in the diagram)

– Pipe cross-section (from +4°C the heat-

ing oil EL will separate the paraffin that 
will then get deposited on the insides of 
the pipe)

– Viscosity of the heating oil (depending 

on temperature)

Measures against very high level of under-
pressure are:
– Minimum inner diameter of pipe 6 mm
– Short, straight pipes (as far as possible)
– Maximum viscosity 4...6 cSt at 20°C
– In extreme cases, use separate fuel 

pipe with pump

– Pre-heat the heating oil; use heating for 

the suction pipe

– Use heating oil with additives (flow pro-

moters) (winter heating oil) if there is 
risk of frost

Installing the unit (only for experts)

Preparing the installation place

Unpack the equipment

Aligning the unit and installing it

Assemble the installation parts

Exhaust nozzle

Cleaning tools

Water connection

Parameter

Value

pH value

6.5...9.5

electrical conductivity

max. 1000 
μS/cm

Hydrocarbons

< 0,01 mg/l

Chloride

< 250 mg/l

Calcium

< 200 mg/l

Total hardness

< 28 °dH

Iron

< 0,2 mg/l

Manganese

< 0,05 mg/l

Copper

< 0,02 mg/l

Sulphate

< 240 mg/l

Active chloride

< 0,1 mg/l

free of bad odours

4. type of water (option)

Parameter

Value

pH value

6.5...9.5

electrical conductivity < Measured value 

fresh water + 1200 
μS/cm, max 2000 
μS/cm

removable materials  <0.5 ml/l*
total suspended solids 
**

< 50 μm

Hydrocarbons

<20 mg/l

Chloride

< 300 mg/l

Calcium

< 200 mg/l

Total hardness

< 28 °dH

Iron

< 0.5 mg/l

Manganese

< 0,05 mg/l

Copper

< 2 mg/l

Sulphate

< 240 mg/l

Active chloride

< 0.3 mg/l

free of bad odours
* Test volume 1litre, Settling time 30 min-
utes
** no abrasive substances

Electrical connection

Fuel pipe to the external fuel tank

47

EN

Summary of Contents for SB MB

Page 1: ...SB MB 59638780 04 17...

Page 2: ...2...

Page 3: ...by the user at him herself or at other persons to clean clothing or footwear High pressure hoses fixtures and cou plings are important for the safety of the ap pliance Only use high pressure hoses fi...

Page 4: ...n the system and the drinking water network In addition to that the local regulations must be ad hered to ATTENTION Risk of damage to the plant if water supply is not of suitable quality The system mu...

Page 5: ...Loosens persistent contamination Foam with special detergent addition Distance of foam nozzle approx 30 cm Under chassis Wash Removing coarse dirt from the underchas sis Washing cycle begins with a d...

Page 6: ...te lock optional only for SB MB Comfort 3 Unlock the coin acceptor door Only for SB MB standard Pull down to unlock 4 Front door unlock Lift up to unlock 5 Unlock of left rear door Lift up to unlock 6...

Page 7: ...4 Pressure reducer Set pressure reducer to 0 4 0 5 MPa 4 5 bar 1 Dosing pump high pressure wash DP 1 2 Dosing pump hot wax DP 2 3 Dosing pump top care DP 3 4 Dosing pump optional DP 4 for addi tional...

Page 8: ...area Use wash programme Foam wash for this washing area Adjust the dosing valve air so that the pressure gauge of the service tool dis plays 0 15 MPa 1 5 bar End wash programme foam wash Remove the se...

Page 9: ...ss Adjust the bypass valve until it is just under 7 dH Set the water hardness to 7 dH using the adjusting screw fine adjustment Close the sampling tap 1 Key 1 ON 2 Control lamp operating state 3 Displ...

Page 10: ...8 1 Menu item 2 Parameter 10 EN...

Page 11: ...ormal operation The coin value as well as the coins will tell the different canals of the coin inspector how to evaluate them Note Upon the initial start up the password is 1111 For security reasons w...

Page 12: ...f required accord ing to the following table This frost protection system is activated by the control if there is a risk of frost Fresh water flows through the high pres sure lines and hand spray guns...

Page 13: ...l can be taken for a leakage during subsequent in spection Close the filling nozzle ATTENTION Risk of functional disturbances While filling the softening salts use only the softening salt in the table...

Page 14: ...ntain any sales data Note Press ESC to cancel the change of the password Upon the initial start up the password is 1111 For security reasons we recom mend changing the password upon the first use For...

Page 15: ...perts will mean that there is no guarantee concerning frost damage 1 Locking valve 1 Throttle with sieve marked red 1 tool model 1 Filter for frost protection pump Washing station heater Maintenance j...

Page 16: ...ank Disconnect the water pipe between base exchanger and swimmer tank for warm water Rinse the plant without base exchang er with an anti frost solution Rinse the base exchanger with concen trated sal...

Page 17: ...olenoid valve for cold water 28 Solensoid valve for permeate 29 Bypass valve semi load with throttle only for high pressure module type 908 30 High pressure pump 31 Overflow valve 32 Hand spray gun wi...

Page 18: ...e pump 31 Overflow valve 32 Foam lance 2 tool version 33 Foam mixing chamber double tool ver sion 34 Hand spray gun 2 tool version 35 Dosing pump 36 Hand spray gun with washing brush single tool versi...

Page 19: ...17 1 Fine filter for fresh water 80 100 m option 2 Pump attachment kit disconnection from mains optional 3 Swimmer tank for cold water Attachment kit disconnection from mains optional 19 EN...

Page 20: ...High pressure pump 16 Ceiling gyroscope 17 Trigger gun 1 Ceiling gyroscope 2 Spray tool 3 Solenoid valve for micro emulsion washing station 1 4 Micro emulsion pump 5 Micro emulsion container 1 High p...

Page 21: ...ipe 7 Locking valve for fresh water 8 2 0 mm throttle 9 Swimmer tank with anti freeze 10 Anti frost pump 11 filter anti freeze pump A 4 Type of water B Fresh water C Softened water warm D Permeate E t...

Page 22: ...and spray gun with washing brush single tool version 7 Receptacle 8 Restrictor 9 Frost protection circulation pump 10 Filter 11 Overflow 12 Container for the anti frost circuit water 13 Swimmer valve...

Page 23: ...e with mixing chamber for foam and pressure release valve 6 Hand spray gun with washing brush single tool version 7 Receptacle 8 Filter 9 Overflow 10 Swimmer valve for fresh water 11 Collection box an...

Page 24: ...the boiler The flow monitor switches on the burner after the warm water circulation pump has been started Switches off the burner if there is very little water in the warm water swimmer tank The motor...

Page 25: ...r consumption for program hot wax foam wash 1 l h l min approx 250 4 2 approx 500 8 3 approx 450 7 5 Max hot water temperature C 60 Hot water temperature for continuous opera tion all high pressure mo...

Page 26: ...025 10 25 40 kW 1 05 10 5 64 kW 1 10 1 05 10 5 Temperature difference between exhaust and air K 170 Exhaust gas loss with a burner power of less than 50 kW more than 50 kW 10 9 Soot figure 0 1 Fuel Fu...

Page 27: ...essure wash X O X Foam wash wet foam O Foam wash dry foam X X Rinsing X O X Hot wax X O X Top care X X Dirt removal X O X Micro emulsion A X X Micro emulsion B Insect removal X O X Wheel cleaning A X...

Page 28: ...ins optional 18 Wheel cleaner option 19 Salt tank 20 Drain valve 21 Locking valve for fresh water 22 Circulation pump for washing place heating 23 Thermostat mixing valve 24 Safety valve 25 Manometer...

Page 29: ...27 29 EN...

Page 30: ...g station is shown Currently selected washing programme Remaining value of the washing credit in washing units Remaining run time in seconds Current pickup of the high pressure pump Active outputs of...

Page 31: ...lan Use only original parts of the manufacturer or part suggested by him such as parts and wearing parts accessories parts operating materials cleaning agents DANGER Risk of accident while working on...

Page 32: ...tection Turn the main switch to position 0 Check if at least 0 5 l min of water exits each hand spray gun if neces sary readjust the pressure reducer Operator Clean the filter Pass boiler Recommendati...

Page 33: ...Casing exterior stainless steel and plastic Mix detergent Wash hall and tile cleaner RM 841 at 10 apply to the surfaces let it soak for 2 to 3 minutes do not allow to dry Rinse thor oughly with high p...

Page 34: ...uid order no 6 288 116 into the locks Operator every 6 weeks check if the chlo rine content in the fresh water drops below 0 3 mg l Residual chlorine content after acti vated carbon filter Take a wate...

Page 35: ...th compressed air Assemble the parts in the reverse se quence Open the oil supply WARNING Risk of burns due to hot oil or hot parts of the plant Allow the pump to cool down for minutes before oil chan...

Page 36: ...perator Work designated with the sign Opera tor may only be carried out by persons who have been instructed in the safe operation and maintenance on the washing system Electricians Persons with a prof...

Page 37: ...ow See Faults on high pressure pumps F 034 Contact of high pressure pump at washing station 2 stuck Call customer service F 036 Coiling protection contact of high pressure pump washing station 2 has t...

Page 38: ...tched off F 222 Current pickup of circulation pump for warm water too high Reset motor protection switch If the fault recurs call customer service F 223 Burner fault See Burner failure F 224 Safety th...

Page 39: ...t list The control can store a maximum of 256 occurred faults e g activities in water preparation When the event list is full the oldest mes sage will be overwritten by the newest one Press the ESC ke...

Page 40: ...and clean the flow monitor replace if nec essary Customer Ser vice Warm water circulation has calcium deposits Check water preparation decalcify circuit Customer Ser vice Air in the circulation pump f...

Page 41: ...the exhaust thermo stat Operator Clean the fuel nozzle replace if necessary Press the unlock button of the exhaust thermo stat Operator Press the unlock button of the exhaust thermo stat Fuel solenoid...

Page 42: ...ck flushing solenoid valve swimmer valve and water quality solenoid valve Customer Ser vice Pressure does not build up in the pump High pressure hose to the washdown yard leak ing Check the high press...

Page 43: ...e compressor Operator Cus tomer Service Faults at the dry foam production option Fault Possible cause Remedy of whom Bad dry foam qual ity foam too dry or too wet Detergent container is empty Replace...

Page 44: ...re is too low Increase water pressure to at least 0 3 MPa 3 bar Operator Rinsing aperture is blocked Clean rinsing aperture Customer Ser vice Injector is blocked Clean injector and filter Customer Ser...

Page 45: ...m the spray pipe and water from the buffer tank of per meate Customer Ser vice Fault Possible cause Remedy By whom Faults on the frost protection units Fault Possible cause Remedy By whom Convector is...

Page 46: ...ed by faulty material or de fects in fabrication In the event of a warran ty claim please contact your dealer or the nearest authorized Customer Service cent er Please submit the proof of purchase CAU...

Page 47: ...must be connected by an expe rienced electrician and the requirements of the IEC 60664 1 must be fulfilled The plant must be secured through a wrong current protection switch with a triggering curren...

Page 48: ...nce do not fill in any softening salt yet Open the water supply 1 Deaeration screw Deaerate the warm water circulation pump loosen first the deaeration screw and then tighten it again Set main switch...

Page 49: ...em Check all washing programmes on all washing stations Check the plant for leaks tighten screws if required The initial startup of the gas burner must only be performed by authorised expert staff of...

Page 50: ...48 SB MB standard SB MB comfort Dimension drawing for CAB model 50 EN...

Page 51: ...49 SB MB standard SB MB comfort Dimension drawing for SKID model 51 EN...

Page 52: ...50 Dimension drawing for SKID model with WSO upgrade kit 52 EN...

Page 53: ...t Authorised Documentation Representative S Reiser Alfred K rcher GmbH Co KG Alfred K rcher Str 28 40 71364 Winnenden Germany Phone 49 7195 14 0 Fax 49 7195 14 2212 Winnenden 2017 04 01 EU Declaration...

Page 54: ...ting done on Findings Testing done on Findings Testing done on Findings Testing done on Findings Log of high pressure testing Plant type Manufact no Start up on Signature Signature Signature Signature...

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