background image

     - 

32

After 200 op-
erating hours 
or once a 
month

Check the operat-
ing pressure

High-pressure 
pumps

The manometer must read 9...10 MPa (90...100 bars). Follow the in-
structions in the section "Help in the event of a malfunction" to repair 
the defect if the reading is different.

Operator

opinion

Quantity of frost wa-
ter protection in the 
frost protection cir-
cuit

Target value: approx.  0.5 l/min per washing tool
Water quantity is higher: Change the node piece in the hand-spray gun.

WARNING

Risk of injury and damage. If the frost protection water volume is bigger 
than the admissible value, the cleaning tool may move uncontrollably 
due to the exiting water stream. If the frost protection water volume is 
too big, replace the union piece in the trigger gun by all means.

Water quantity is lesser Clean filter for frost protection pump; clean 
sieve in throttle, clean pipes, check the rotation direction of the pump. 

Operator

Clean the filter

Cleaning agent filterRemove filter and rinse it thoroughly with hot water.

Operator

Clean the filter

Container for the 
anti frost circuit wa-
ter

Clean filter.

Operator

Clean the filter

Tool storage box

Clean the storage boxes.

Operator

opinion

Salt tank

Check water level (approx. 5 ... 25 cm above the sieve plate). 

Operator

Check for deposits; if required, empty the tank, clean it, fill it up with sof-
tening salts and start it up again.  Risk of functional disturbances. While 
filling the softening salts, use only the softening salt in the tablet form 
listed in the chapter "Accessories".

Operator

Clean the filter

Burner

Clean the sight glass of the flame monitor (see section „Maintenance 
work“).

Operator

Clean and check the ignition electrodes

Customer 
Service

Clean the filter

Fuel filter

Clean filters (see section „Maintenance work“).

Operator

lubricate

Ceiling gyroscope Lubricate with grease gun on lubrication nipples (grease 6.288-055.0)Operator

lubricate

Door hinges

Lubricate the hinges with grease (order no.: 6.288-072).

Operator

preserving

Door locks

Spray care liquid (order no.  6.288-116) into the locks.

Operator

every 6 
weeks

check if the chlo-
rine content in the 
fresh water drops 
below 0.3 mg/l

Residual chlorine 
content after acti-
vated carbon filter

Take a water sample between the activated carbon filter and the RO-
membrane. Determine residual chlorine content. If the residual chlorine 
content of the water sample exceeds 0.1 mg/l renew activated carbon 
filter.

Operator

Quarterly

Clean the filter

Coin acceptor

Open the coin acceptor door. Clean the coin acceptor (see section 
„Maintenance work“).

Operator

After 1000 
operating 
hours or 
once every 
six months

opinion

Pump head

Replace all valves when the valve heads are heavily pocketed.

Customer 
Service

Oil change

High-pressure 
pumps

See section "Maintenance work". 

Operator

remove the soot 
and calcium de-
posits

Pass boiler

Remove the soot and calcium deposits from the heating coil.

Customer 
Service

measuring

Burner

Measure the exhaust value; clean and adjust the burner, if required

Customer 
Service

Exchange filter

Fine filter WSO

Replace filter inlay; do not clean it. 

Operator

annual
5 x year or as 
needed.

Safety check

Entire plant

Safety check according to the guidelines for fluid spraying equipment / 
accident prevention regulations.

Customer 
Service

Maintenance

Entire plant

Maintenance contract including the replacement of all wear parts.

Customer 
Service

opinion

Temperature con-
troller

Check function of both the thermostats. 

Customer 
Service

Exchange filter

Filter inlay active 
carbon filter WSO

Close the locking valve for fresh water (building site), unscrew the filter 
cup and rinse it, replace the filter inlay, insert the new filter inlay and the 
filter cup back into place, open locking valve for fresh water, take sys-
tem into operation.

Operator/
Customer 
Service

opinion

Pump of RO systemInform Customer Service.  Check characteristic line (flow quantity and 

pressure). 

Customer 
Service

Maintenance

Gas burner

Have maintenance tasks performed by the customer service of the burner manufac-
turer.

Clean the filter

Fuel tank

Pump off remaining fuel. Empty and dispose of sediments. Clean tank 
from the inside.

Tank clean-
ing service

Time

Activity

Assembly affectedPerformance

By whom

34

EN

Summary of Contents for SB MB

Page 1: ...SB MB 59638780 04 17...

Page 2: ...2...

Page 3: ...by the user at him herself or at other persons to clean clothing or footwear High pressure hoses fixtures and cou plings are important for the safety of the ap pliance Only use high pressure hoses fi...

Page 4: ...n the system and the drinking water network In addition to that the local regulations must be ad hered to ATTENTION Risk of damage to the plant if water supply is not of suitable quality The system mu...

Page 5: ...Loosens persistent contamination Foam with special detergent addition Distance of foam nozzle approx 30 cm Under chassis Wash Removing coarse dirt from the underchas sis Washing cycle begins with a d...

Page 6: ...te lock optional only for SB MB Comfort 3 Unlock the coin acceptor door Only for SB MB standard Pull down to unlock 4 Front door unlock Lift up to unlock 5 Unlock of left rear door Lift up to unlock 6...

Page 7: ...4 Pressure reducer Set pressure reducer to 0 4 0 5 MPa 4 5 bar 1 Dosing pump high pressure wash DP 1 2 Dosing pump hot wax DP 2 3 Dosing pump top care DP 3 4 Dosing pump optional DP 4 for addi tional...

Page 8: ...area Use wash programme Foam wash for this washing area Adjust the dosing valve air so that the pressure gauge of the service tool dis plays 0 15 MPa 1 5 bar End wash programme foam wash Remove the se...

Page 9: ...ss Adjust the bypass valve until it is just under 7 dH Set the water hardness to 7 dH using the adjusting screw fine adjustment Close the sampling tap 1 Key 1 ON 2 Control lamp operating state 3 Displ...

Page 10: ...8 1 Menu item 2 Parameter 10 EN...

Page 11: ...ormal operation The coin value as well as the coins will tell the different canals of the coin inspector how to evaluate them Note Upon the initial start up the password is 1111 For security reasons w...

Page 12: ...f required accord ing to the following table This frost protection system is activated by the control if there is a risk of frost Fresh water flows through the high pres sure lines and hand spray guns...

Page 13: ...l can be taken for a leakage during subsequent in spection Close the filling nozzle ATTENTION Risk of functional disturbances While filling the softening salts use only the softening salt in the table...

Page 14: ...ntain any sales data Note Press ESC to cancel the change of the password Upon the initial start up the password is 1111 For security reasons we recom mend changing the password upon the first use For...

Page 15: ...perts will mean that there is no guarantee concerning frost damage 1 Locking valve 1 Throttle with sieve marked red 1 tool model 1 Filter for frost protection pump Washing station heater Maintenance j...

Page 16: ...ank Disconnect the water pipe between base exchanger and swimmer tank for warm water Rinse the plant without base exchang er with an anti frost solution Rinse the base exchanger with concen trated sal...

Page 17: ...olenoid valve for cold water 28 Solensoid valve for permeate 29 Bypass valve semi load with throttle only for high pressure module type 908 30 High pressure pump 31 Overflow valve 32 Hand spray gun wi...

Page 18: ...e pump 31 Overflow valve 32 Foam lance 2 tool version 33 Foam mixing chamber double tool ver sion 34 Hand spray gun 2 tool version 35 Dosing pump 36 Hand spray gun with washing brush single tool versi...

Page 19: ...17 1 Fine filter for fresh water 80 100 m option 2 Pump attachment kit disconnection from mains optional 3 Swimmer tank for cold water Attachment kit disconnection from mains optional 19 EN...

Page 20: ...High pressure pump 16 Ceiling gyroscope 17 Trigger gun 1 Ceiling gyroscope 2 Spray tool 3 Solenoid valve for micro emulsion washing station 1 4 Micro emulsion pump 5 Micro emulsion container 1 High p...

Page 21: ...ipe 7 Locking valve for fresh water 8 2 0 mm throttle 9 Swimmer tank with anti freeze 10 Anti frost pump 11 filter anti freeze pump A 4 Type of water B Fresh water C Softened water warm D Permeate E t...

Page 22: ...and spray gun with washing brush single tool version 7 Receptacle 8 Restrictor 9 Frost protection circulation pump 10 Filter 11 Overflow 12 Container for the anti frost circuit water 13 Swimmer valve...

Page 23: ...e with mixing chamber for foam and pressure release valve 6 Hand spray gun with washing brush single tool version 7 Receptacle 8 Filter 9 Overflow 10 Swimmer valve for fresh water 11 Collection box an...

Page 24: ...the boiler The flow monitor switches on the burner after the warm water circulation pump has been started Switches off the burner if there is very little water in the warm water swimmer tank The motor...

Page 25: ...r consumption for program hot wax foam wash 1 l h l min approx 250 4 2 approx 500 8 3 approx 450 7 5 Max hot water temperature C 60 Hot water temperature for continuous opera tion all high pressure mo...

Page 26: ...025 10 25 40 kW 1 05 10 5 64 kW 1 10 1 05 10 5 Temperature difference between exhaust and air K 170 Exhaust gas loss with a burner power of less than 50 kW more than 50 kW 10 9 Soot figure 0 1 Fuel Fu...

Page 27: ...essure wash X O X Foam wash wet foam O Foam wash dry foam X X Rinsing X O X Hot wax X O X Top care X X Dirt removal X O X Micro emulsion A X X Micro emulsion B Insect removal X O X Wheel cleaning A X...

Page 28: ...ins optional 18 Wheel cleaner option 19 Salt tank 20 Drain valve 21 Locking valve for fresh water 22 Circulation pump for washing place heating 23 Thermostat mixing valve 24 Safety valve 25 Manometer...

Page 29: ...27 29 EN...

Page 30: ...g station is shown Currently selected washing programme Remaining value of the washing credit in washing units Remaining run time in seconds Current pickup of the high pressure pump Active outputs of...

Page 31: ...lan Use only original parts of the manufacturer or part suggested by him such as parts and wearing parts accessories parts operating materials cleaning agents DANGER Risk of accident while working on...

Page 32: ...tection Turn the main switch to position 0 Check if at least 0 5 l min of water exits each hand spray gun if neces sary readjust the pressure reducer Operator Clean the filter Pass boiler Recommendati...

Page 33: ...Casing exterior stainless steel and plastic Mix detergent Wash hall and tile cleaner RM 841 at 10 apply to the surfaces let it soak for 2 to 3 minutes do not allow to dry Rinse thor oughly with high p...

Page 34: ...uid order no 6 288 116 into the locks Operator every 6 weeks check if the chlo rine content in the fresh water drops below 0 3 mg l Residual chlorine content after acti vated carbon filter Take a wate...

Page 35: ...th compressed air Assemble the parts in the reverse se quence Open the oil supply WARNING Risk of burns due to hot oil or hot parts of the plant Allow the pump to cool down for minutes before oil chan...

Page 36: ...perator Work designated with the sign Opera tor may only be carried out by persons who have been instructed in the safe operation and maintenance on the washing system Electricians Persons with a prof...

Page 37: ...ow See Faults on high pressure pumps F 034 Contact of high pressure pump at washing station 2 stuck Call customer service F 036 Coiling protection contact of high pressure pump washing station 2 has t...

Page 38: ...tched off F 222 Current pickup of circulation pump for warm water too high Reset motor protection switch If the fault recurs call customer service F 223 Burner fault See Burner failure F 224 Safety th...

Page 39: ...t list The control can store a maximum of 256 occurred faults e g activities in water preparation When the event list is full the oldest mes sage will be overwritten by the newest one Press the ESC ke...

Page 40: ...and clean the flow monitor replace if nec essary Customer Ser vice Warm water circulation has calcium deposits Check water preparation decalcify circuit Customer Ser vice Air in the circulation pump f...

Page 41: ...the exhaust thermo stat Operator Clean the fuel nozzle replace if necessary Press the unlock button of the exhaust thermo stat Operator Press the unlock button of the exhaust thermo stat Fuel solenoid...

Page 42: ...ck flushing solenoid valve swimmer valve and water quality solenoid valve Customer Ser vice Pressure does not build up in the pump High pressure hose to the washdown yard leak ing Check the high press...

Page 43: ...e compressor Operator Cus tomer Service Faults at the dry foam production option Fault Possible cause Remedy of whom Bad dry foam qual ity foam too dry or too wet Detergent container is empty Replace...

Page 44: ...re is too low Increase water pressure to at least 0 3 MPa 3 bar Operator Rinsing aperture is blocked Clean rinsing aperture Customer Ser vice Injector is blocked Clean injector and filter Customer Ser...

Page 45: ...m the spray pipe and water from the buffer tank of per meate Customer Ser vice Fault Possible cause Remedy By whom Faults on the frost protection units Fault Possible cause Remedy By whom Convector is...

Page 46: ...ed by faulty material or de fects in fabrication In the event of a warran ty claim please contact your dealer or the nearest authorized Customer Service cent er Please submit the proof of purchase CAU...

Page 47: ...must be connected by an expe rienced electrician and the requirements of the IEC 60664 1 must be fulfilled The plant must be secured through a wrong current protection switch with a triggering curren...

Page 48: ...nce do not fill in any softening salt yet Open the water supply 1 Deaeration screw Deaerate the warm water circulation pump loosen first the deaeration screw and then tighten it again Set main switch...

Page 49: ...em Check all washing programmes on all washing stations Check the plant for leaks tighten screws if required The initial startup of the gas burner must only be performed by authorised expert staff of...

Page 50: ...48 SB MB standard SB MB comfort Dimension drawing for CAB model 50 EN...

Page 51: ...49 SB MB standard SB MB comfort Dimension drawing for SKID model 51 EN...

Page 52: ...50 Dimension drawing for SKID model with WSO upgrade kit 52 EN...

Page 53: ...t Authorised Documentation Representative S Reiser Alfred K rcher GmbH Co KG Alfred K rcher Str 28 40 71364 Winnenden Germany Phone 49 7195 14 0 Fax 49 7195 14 2212 Winnenden 2017 04 01 EU Declaration...

Page 54: ...ting done on Findings Testing done on Findings Testing done on Findings Testing done on Findings Log of high pressure testing Plant type Manufact no Start up on Signature Signature Signature Signature...

Reviews: