Kaltenbach KPS Series, Manual

Page: 5 / 268

KPS SERIES Contents
M-UK-KPS--06
11/02/03 Page 5 of 138
KALTENBACH
5 Maintenance ............................................................................ 93
5.1 Maintenance ................................................................................... 93
5.1.1 Tool lubrication system...................................................................... 94
5.1.2 Lubrication ...................................................................................... 95
5.1.3 Lubrication points............................................................................. 96
5.1.4 Hydraulic system............................................................................ 107
5.1.5 Lubrication table ............................................................................ 107
6 Technical Documentation.......................................................... 108
6.1 General Instructions........................................................................ 108
6.2 Tools ............................................................................................ 109
6.2.1 Punch and Dies General Information................................................. 109
6.2.2 Punch-Die Clearance ...................................................................... 111
6.2.3 Correct tool order KPS503 .............................................................. 112
6.2.4 Minimum punch position KPS 501 (Peddinghaus type) ........................ 113
6.2.5 Minimum punch position KPS 503 (Peddinghaus type) ........................ 113
6.2.6 Minimum punch position KPS 506 (Peddinghaus type) ........................ 113
6.2.7 Minimum puns position KPS 515 (Peddinghaus type).......................... 113
6.2.8 Flat Shear Unit............................................................................... 114
6.2.9 Angle Shear Unit ........................................................................... 116
6.2.10 Grinding requirements knives .......................................................... 117
6.2.11 Knife Block Guiding System............................................................. 119
6.2.12 Drills General Information ............................................................... 120
6.2.13 Drill Types and qualities.................................................................. 120
6.2.14 Recommended drill Suppliers........................................................... 121
6.2.15 Grinding the drills .......................................................................... 122
6.2.16 Grinding instructions ...................................................................... 122
6.2.17 Drill Cooling.................................................................................. 124
6.2.18 Solving drill problems ..................................................................... 125
6.3 Spare Parts ................................................................................... 126
6.3.1 Spare parts punch KPS503 ............................................................. 126
6.3.2 Spare parts punch KPS506 ............................................................. 127
6.3.3 Spare parts punch KPS515 ............................................................. 128
6.3.4 Flat shear knives ............................................................................ 129
6.3.5 Spare parts angle knives................................................................. 130
6.3.6 Spare parts ball bearing spindle ...................................................... 131
6.3.7 Spare parts drill unit ....................................................................... 132
6.3.8 Spare parts Tool Changer ............................................................... 133
6.3.9 Suggested Spare part kit................................................................. 134
6.4 Pneumatic drawings ....................................................................... 135
6.5 Hydraulic drawings........................................................................ 136
6.6 Electric drawings ........................................................................... 137