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KPS SERIES

Maintenance

M-UK-KPS--06
11/02/03 Page 93 of 138

KALTENBACH

5

Maintenance

WARNING

Maintenance or repair activities are only allowed when the
machine is switched OFF.
Follow the LOCKOUT procedure before servicing the machine.

Read and understand all maintenance instruction before
servicing the machine

5.1

Maintenance

•

Daily maintenance

-

Keep the workplace clean and tidy

-

Remove chips and waste from the machine

-

Keep the controlling desk clean with an none aggressive cleaning agent.

-

Check Tool lubrication Level

•

Yearly maintenance

KALTENBACH BV offers you the opportunity to have the machine inspected every year
and to do all the required (preventive) maintenance. We will make you an offer upon
request.

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Summary of Contents for KPS Series

Page 1: ...MANUAL KPS 515 Serial No 2008 01 14564...

Page 2: ......

Page 3: ...shear DC Type 160 160 15 20 1 2 9 Angle shear SC Type 200 200 20 21 1 2 10 Angle shear SC Type 200 200 25 21 1 2 11 Material pusher M100P 22 1 2 12 Transport T10 23 1 2 13 Cross transport 24 1 2 14 Pr...

Page 4: ...3 4 6 2 Removing Punch Tools 53 4 6 3 Fixing the knife in the shear unit 53 4 6 4 Removing the knife of the shear unit 53 4 6 5 Tensiontorque knife bolts 54 4 6 6 Drill changing 55 4 6 7 Fitting the T...

Page 5: ...sition KPS 515 Peddinghaus type 113 6 2 8 Flat Shear Unit 114 6 2 9 Angle Shear Unit 116 6 2 10 Grinding requirements knives 117 6 2 11 Knife Block Guiding System 119 6 2 12 Drills General Information...

Page 6: ...KPS SERIES Contents M UK KPS 06 11 02 03 Page 6 of 138 KALTENBACH 7 Appendix 138...

Page 7: ...y of working for the operator In spite of all taken precautions dangers may occur however while working with the machine A total safety does not exist Therefore it is requested that while working with...

Page 8: ...is to be limited to the most extreme situations indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation wh...

Page 9: ...can arise Moving parts of the machine can inflict grievous bodily harm Moving parts of the machine and tools can grab in clothes by which these persons can be seriously injured The carriage can infli...

Page 10: ...arry out repairs to the machine without the written permission of KALTENBACH in advance Irregularities of the machine during operation have to be reported immediately to the supplier The operator has...

Page 11: ...while the machine is turned on The machine may only be used for the purposes and materials for which it has been designed It is important to check the function of the operation mechanism and safety pr...

Page 12: ...e KPS machine is designed for the special market requirements of steel fabricators and steel service centres and is appropriate for punching shearing drilling and centre marking of structural steel li...

Page 13: ...hine is standard equipped with a automatic material lifter which pulls the material out of the carriage at burring Program controlled pop marking function via automatic punch force reduction Automatic...

Page 14: ...of the material Standard tool set of 3 Peddinghaus punch dies for 16 18 and 20 mm for a plate thickness of 12 mm Specifications Working range min Flat mm 50 x 5 max Flat mm 500 x 25 min Angle Steel m...

Page 15: ...lic down holding device arranged on the in and outfeed side of the material Standard tool set of 3 Peddinghaus punch dies for 16 18 and 20 mm for a plate thickness of 12 mm Specifications Working rang...

Page 16: ...them from turning Hydraulic double down holding device arranged on the in and outfeed side to fix the material on the die carousel Standard tool set of punch dies for 16 18 20 22 26 and 32 mm for a p...

Page 17: ...ection device 4 t arranged on the in and outfeed side of the material Standard tool set of 3 Peddinghaus punch dies for 16 18 and 20 mm for a plate thickness of 12 mm Specifications Working range min...

Page 18: ...efore grinding multiple turnable In the shear unit integrated hydraulic down holder to clamp the workpiece Extreme short rest piece length 2 x the material thickness to be processed min 20 mm A proces...

Page 19: ...le with servo motor Floating mounted punch carriage running on linear bearings Punch wastes are being conveyed into a container via a stripping device and an ejection channel Automatic program control...

Page 20: ...the lower blade Shortest product 2 x the material thickness to be processed min 20 mm Rest piece not smaller than the flange width A process without remnant is also possible by optimising the bar con...

Page 21: ...g range min Angle steel mm 50x50x5 max Angle steel mm 200x200x20 Shear force kN 4000 Drive performance positioning drive shear unit kW 2 2 1 2 10 Angle shear SC Type 200 200 25 Specifications Working...

Page 22: ...linear bearings Positioning via servo motor rack and pinion and rotary encoder Automatic approach to profile end Positioning Length measuring at the front edge of the profile via light sensor Specific...

Page 23: ...Working height mm 1050 Roller diameter mm 50 Roller width mm 415 Maximum material width mm 500 Infeed roller conveyor for material lengths put on infeed material stillages from to m 1 7 6 1 from to m...

Page 24: ...with gear motor Alignment of material on the chain conveyor by means of pneumatically activated stop pins Automatic material separation system by means of carrying and lifting chain type cross convey...

Page 25: ...of chain conveyors pieces 4 number of motors pieces 1 Carrying capacity kN 20 Automatic material separation system by means of carrying and lifting chain type cross conveyor 2nd section Transport spee...

Page 26: ...e home position when cutting trim or remnant pieces which fall via a chute into a container after the shearing process Pneumatically controlled lowering of the output table during the shearing process...

Page 27: ...heel servo motor kW 0 75 Height and width of characters mm 10 Position character height mm 20 Number of characters in the marking wheel pieces 39 Figures from 0 9 Letters from A Z plus 3 additional fr...

Page 28: ...6 8 Air consumptionat 6 bar l min 250 Weight Machine without accessories approx kg 14 000 Machine dimensions L x W x H meter 1 8 x 2 7 x 2 8 Electric equipmentaccording to EN 60204 with integrated swi...

Page 29: ...KPS SERIES Machine Information M UK KPS 06 11 02 03 Page 29 of 138 KALTENBACH 1 3 Machine Layout Refer to the Enclosed Layout drawing...

Page 30: ...safety provisions are functioning and are mounted on there place The machine will be delivered with a manufacturer s declaration according to enclosure IIB of Guideline 98 37 EG The user has to guaran...

Page 31: ...repetition of the machine data we refer to the confirmation of the order When setting up the machine it has to be taken in consideration that the required passages to the machine must be kept free in...

Page 32: ...KPS SERIES Setup Environment M UK KPS 06 11 02 03 Page 32 of 138 KALTENBACH 2 1 1 Main Dimensions Refer to the Enclosed Layout drawing...

Page 33: ...undament For a good functioning the machine must be placed on a stable flat concrete floor In the use of stay bolts the regulations of the manufacturer must be followed The foundation must at least ha...

Page 34: ...or no condensation Pollutants SO2 0 5 ppm 60 no condensation H2S 0 1 ppm relative humidity 60 no condensation Floor vibrations Floor vibrations can disturb the functioning of the machine and electroni...

Page 35: ...in the set up and the transport Adequate lighting of the working area of the machine Protection against bumping of carriages or cranes The required power supplies electricity pneumatics etc must be p...

Page 36: ...KALTENBACH 3 Installation 3 1 Package and Stocking Packing Standard packing in upright position bright parts treated with rust preventive Seaworthy packing See Standard packing Storage in upright pos...

Page 37: ...AD THIS CAN LEAD TO DEAD OR SERIOUS INJURY IN CASE THE LOAD WILL BREAKE LOOSE NEVER ENTER A HOISTED LOAD NOTICE To lift use two synchronised cranes or a lifting beam NOTICE A Two lenght of minimal mas...

Page 38: ...s Checking the delivery for damage due to transport Transporting the machine parts to the place of set up Checking whether all conditions for connection have been provided Remove rust preventive from...

Page 39: ...level at the right height Place the operation desk and fixed it to the floor by means of 4 stay bolts Place the safety fences and or safety light guards Fix and connect the electrical cable work acco...

Page 40: ...achine parts in height according the height level diagram Operating cabinet and switchboard cabinet with 4x stay bolts M12x113 no level adjustment Puns shear machine stays on place by its own weight L...

Page 41: ...KPS 06 11 02 03 Page 41 of 138 KALTENBACH 3 4 3 Electrical connections NOTICE Electrical connections must only be made by certified electricians The machine must be connected totally according to the...

Page 42: ...TENBACH 3 4 4 Pneumatic connections The main connection for the pneumatic provision is located at the back side of the machine and indicated with following label Air supply conditions Air supply 6 8 B...

Page 43: ...oning CAUTION Observe the safety regulations Read this manual thoroughly NOTICE Execute the initial tests for safety reason without material and tools Remove the transport Bar and other transport util...

Page 44: ...IS CAN LEAD TO DEAD OR SERIOUS INJURY IN CASE THE LOAD WILL BREAKE LOOSE NEVER ENTER A HOISTED LOAD mechanical setup must be completed before the electric and hydraulic connections can be made Disasse...

Page 45: ...ssing the button Power on the machine by pressing the button Follow the instructions on the screen for running the initialising program Chapter 4 9 1 4 2 Switching Off The Machine Stop Auto Cycle by p...

Page 46: ...the instructions Chapter 4 2 Lockout the Mainswitch in OFF position Put key in pocket Clear machine of all personnel Block chain or release stored energy sources Clear machine of personnel before rest...

Page 47: ...ng Tools Announce Stop to other personnel Stop Auto Cycle by pressing the button Follow the instructions on the screen for putting the machine in safe position mode Chapter Activate the EMERGENCY STOP...

Page 48: ...Function 1 Mainswitch Horizontal Pos 1 Main power switched on Vertical Pos 2 Main power switched off 2 Emergency switch Pressed Machine stopped all movement immediately Switch is locked Release Pull...

Page 49: ...ools such as diameter of the tools and the lubrication frequency Feed Manager A survey of the tools and the matching feeding and rotation speed Operator menu Select the different functions of the mach...

Page 50: ...text from the clipboard into the field where the cursor is located Output manager Display machine status axis positions and operator messages Rule up Cursor one rule up Rule down Cursor one rule down...

Page 51: ...e following Buttons are only activated in the manual mode The following Function Buttons shown and activated in the manual mode only Transport 1 forwards The first transport will be controlled forward...

Page 52: ...Description Function U profile position The shear units will be controlled to the position for U profile between the two shear units Ejector cycle The output ejector will be controlled Drill up The dr...

Page 53: ...s firm as possible by hand Fasten the punch holder with the special ring spanner Check if the right mould for the punch tools is fixed Check the correct position of the punch tools 4 6 2 Removing Punc...

Page 54: ...138 KALTENBACH 4 6 5 Tensiontorque knife bolts ATENCI N Check the Tensiontorque of the bolts again after 5 cut cycles ATENCI N Do not use LOCTITE KPS503 506 515 flatshear upperknive 120 Nm 5 Nm M12x5...

Page 55: ...e mode Chapter Activate the emergency stop by pressing the emergency stop switch Put on hand gloves Hold the drill in one hand Push back the ring A of the drill unit with the other hand Take out the c...

Page 56: ...serting the Toolholder magazine Lock the emergency stop by pressing the emergency stop switch Put on hand gloves Remove all Tools out of the magazine and keep them in right order Place the handle in o...

Page 57: ...gs for Speed and Feed Penetration are set as follows Drill diameter Feed Penetration Feed Rate Speed mm mm min mm rev RPM M min 7 8 180 0 18 1000 25 1 9 10 180 0 21 800 25 1 11 12 170 0 24 700 26 4 13...

Page 58: ...against an inappropriate Feed Rate will burn out the drill Settings are recommended but can be changed depending on Grinding quality cooling method Tooling quality Steel quality Drill manufacture etc...

Page 59: ...th of the material the right mounting adapter has to be fixed on the pusher Use the table to select the right adapter Material direction width left right right left 50 279 mm Order nr 101769 Order nr...

Page 60: ...ixed cam after reaching the fixed cam the axis get his reference point The control program asks for a confirmation of the correct performing of the above mentioned points Confirmation is given by mean...

Page 61: ...uring the punch shear process The punch shear data which are entered can be saved under a Order Pos number in order to be processed in a later stage Input on a computer for work preparation Installing...

Page 62: ...rvice pack 5 or Microsoft Windows 2000 Microsoft Windows XP Requirements network connection Installed network adaptor for the machine control computer Make 3COM Type Ether Link 10 100 PCI Adapter Orde...

Page 63: ...ULTILINE ensure that it is not running Close all other Windows applications Place the Installation CD with the MUL TILINE software Run the SETUP EXE program After the initial setup is complete you wil...

Page 64: ...der dialog box If you want to change the name of the program folder enter a new one or select one from the Existing Folders list Click Next The Copying program files screen displays indicating that pr...

Page 65: ...n this character is in front of a line first press the key Insert When this character is in front of a line enter the new order Posnummer Enter in the field Posnumber a posnumber When importing DStV f...

Page 66: ...ofile can be turned around the longitudinal axis each time 90 degrees C W or 90 degrees C C W For assistance the position is shown graphically in red For each profile type the rule is that only the po...

Page 67: ...le but the machine will calculate this and measures the distance from the top to get a constant distance to the top Steel type Select the type of steel from the summary which are filled in the Feed Ma...

Page 68: ...sition of the right lower corner Enter the Y position of the right lower corner Arranged Here the program displays the number of plates witch are already arranged Height Here the program displays the...

Page 69: ...Relative input means that the entered X position is related to the previously entered absolute X position The absolute mode can be selected by entering a A or a in this column followed by pressing the...

Page 70: ...ng text 5 special punching Diameter In this column the requested drill diameter must be entered When the output program is started at the machine the program will check whether the correct tools diame...

Page 71: ...71 of 138 KALTENBACH 4 10 4 3 Functions in the order manager Check the list Press the right mouse button in a field select Check the list the next window displays the error and number of the line on l...

Page 72: ...etween the columns Y Enter the distance between the first rows Diameter Enter the diameter of the holes Process Select the process Y unit Z unit W unit Select the right axle for the process x position...

Page 73: ...new Batch name in the field order When this character is in front of a line first press the key Insert When this character is in front of a line enter the new Batch Run Enter a new Run ID Enter the ma...

Page 74: ...e divided Only orders with the same profile type will been displayed Posnumber Select a posnumber Only the posnumbers which have not yet been divided will be displayed on the screen When all posnumber...

Page 75: ...order which consists of different posnumbers as optimally as possible with a minimum waste An optimized order will be saved as a Batch Before a stock length can be optimized in different posnumbers of...

Page 76: ...he page Page 1 select the orders which has to be optimized from the field Order Survey Select the order which has to be optimized Press the right mouse button in a field Select the order which has to...

Page 77: ...part The program shows in the left part a survey of what is needed to realize the selected orders such as the profile types the total profile lengths the number of posnumbers per profile type Batch E...

Page 78: ...tive Indicates which stock lengths can be used for this order Length Enter the lengths of the stock profiles Enter the number of the stock profiles Qt Used The program displays the number of divided l...

Page 79: ...and profiles are nested in Run Numbers When a run is selected the division is displayed The divided posnumbers and matching orders will be displayed well organized displayed and graphical When the re...

Page 80: ...KALTENBACH 4 10 8 Output manager The Output Manager shows a survey of the processes of the machine 1 Mentions for the operator 2 The second part of the screen shows the errors and warnings 3 Manual i...

Page 81: ...Y position Enter the Y position mm of the process Enter the diameter mm of the punching or drilling process Marking text Enter the text which has to be marked on the material by the marking unit X sh...

Page 82: ...functions manually while in the automatic mode Button Description Function punching with unit 4 punching with unit 3 punching with unit 2 punching with unit 1 punching with flange unit 1 Activate Dri...

Page 83: ...ns The graphical display in the lower right corner shows the matching dimensions Type Click the arrow to the right of the Type text box to display the drop down list select one the following profile t...

Page 84: ...4 10 10 Adding new profiles and changing data Select the field Profile name Press the keyboard button on the screen Enter a new profile name and press Accept The new name will appear in the column En...

Page 85: ...l position Flange punch The diameter of the punch for the flange punch units Lubrication frequency Enter the amount of lubrication for each tool position For Example 5 means each Fifth punch stroke th...

Page 86: ...KALTENBACH Drill diameter Diameter of the drill Drill length The length of the drill in millimeters according to the drawing below Drill point X The length X Grinding point grinding angle in mm Pulse...

Page 87: ...KPS SERIES Operation M UK KPS 06 11 02 03 Page 87 of 138 KALTENBACH 4 10 12 Operator menu In this menu it is possible to activate or deactivate several functions of the installation...

Page 88: ...eforming of the material during shearing it is possible that the products become longer By filling in this correction the products will be sheared shorter Punch time up Punch stroke time upwards Punch...

Page 89: ...assume the entered length Width measuring option 6 ON the width of the material will be checked before processing option OFF the width of the material won t be checked but the program will assume the...

Page 90: ...ion of the run Restart after shearing 6 ON the cycle stops after a shear cut confirm with RESTART to continue OFF the cycle continues automatically after a shear cut Out feed table open 6 ON the outfe...

Page 91: ...3 Corrections If the machine is not equipped with the automatic straightening system use this menu to set the correction pressure for each unit after a punch process 4 10 12 4 Totals The program count...

Page 92: ...the program has to import the DSTV files Importing DSTV files Select and import DSTV files following the next possibilities Select one file in a folder Select multiple files in a folder Select a fold...

Page 93: ...ll maintenance instruction before servicing the machine 5 1 Maintenance Daily maintenance Keep the workplace clean and tidy Remove chips and waste from the machine Keep the controlling desk clean with...

Page 94: ...r blade and punch tools are mounted on the machine A reservoir is mounted on each unit The contents of this reservoir is about 1 4 liter The pulsing time amount of lubrication for the punch tools can...

Page 95: ...cassettes need to be replaced after 3 to 5 years This must be done by a qualified engineer Ball screw The Ball screw units are equipped 2 two lubrication blocks see picture lubrication Timing interva...

Page 96: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 96 of 138 KALTENBACH 5 1 3 Lubrication points Material transport and position system 2X 2X Blocking unit 2x each year four shots each year four shots...

Page 97: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 97 of 138 KALTENBACH Flange punch 8X 2X each year four shots...

Page 98: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 98 of 138 KALTENBACH KPS 501 punch Each year four shots 4x Each year four shots 1x...

Page 99: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 99 of 138 KALTENBACH each year four shots KPS 503 punch each month one shot each year four shots 1x 1x 4x...

Page 100: ...K KPS 06 11 02 03 Page 100 of 138 KALTENBACH KPS 506 punch with Tool Changer 3x 1x 4x 1x each week one shot each month 4 shots each month 1 shot each year four shots each year four shots each year one...

Page 101: ...Maintenance M UK KPS 06 11 02 03 Page 101 of 138 KALTENBACH KPS 515 punch with Tool Changer each year four shots each year four shots each month one shot each month one shots each year four shots 4x 3...

Page 102: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 102 of 138 KALTENBACH Angle shear SC each month one shot each month one shot Each year one shot 4x 2x 4x...

Page 103: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 103 of 138 KALTENBACH Angle shear DC No grease points...

Page 104: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 104 of 138 KALTENBACH Flat shear 4x 1x 4x each year four shots each year four shots each year four shots...

Page 105: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 105 of 138 KALTENBACH Drill Unit 1x 1x each year four shots...

Page 106: ...KPS SERIES Maintenance M UK KPS 06 11 02 03 Page 106 of 138 KALTENBACH 1x 2x 2x each year four shots...

Page 107: ...er 2 000 hours Contents of the tank is 300 liter NOTICE Replace the filter when the Oil is replaced 5 1 4 Lubrication table Hydraulic oil H LP 32 Lubricating Oil CGL 68 Lubricating Grease CASTROL Magn...

Page 108: ...ies without our written permission in advance KALTENBACH BV can not be held responsible when one or more of the above mentioned points are not taken in consideration For possible supplementary guarant...

Page 109: ...For the triple unit only the punch in the middle is allowed to punch hole in hole The outer most punches are not allowed to punch hole in hole To reduce deforming of the material a distance of at leas...

Page 110: ...position Always mount the filling pieces enclosed to the punch holder and check whether the tools are really secured after tightening Before using check whether the mould are well secured against turn...

Page 111: ...correct Clearance Only A correct cutting clearance results in a long usage time of the tools is preventing deformation of the material and bending of the products the thicker the material the bigger t...

Page 112: ...rder KPS503 Punch 1 Punch 2 Punch 3 Max punch load Max punch load Max punch load 60 100 60 Punch 1 Punch 2 Punch 3 Hole in hole punching slotholes Hole in hole punching slotholes Hole in hole punching...

Page 113: ...ons Drawing 700056 6 2 5 Minimum punch position KPS 503 Peddinghaus type Refer to the appendix for the minimum punch positions Drawing 700055 6 2 6 Minimum punch position KPS 506 Peddinghaus type Refe...

Page 114: ...9 mm After some time the cutting tolerance can increase By means of the adjustable knife block guiding it can be set again The upper knife that is supplied with the machine can be used for the 2 diff...

Page 115: ...t previous to demounting of the knives During the cutting movement in hand operation when the shears are next to each other press emergency stop and measure the tolerance with a feeler gauge Grind the...

Page 116: ...m mm X X 8 0 7 50 x 50 x 5 100 x 100 x 10 11 1 0 100 x 100 x 10 160 x 160 x 15 18 2 0 160 x 160 x 15 200 x 200 x 20 25 6 2 9 2Cutting tolerance angle shear DC type To obtain the best cutting results a...

Page 117: ...knives During the cutting movement in hand operation when the shears are next to each other press emergency stop and measure the tolerance with a feeler gauge Have your grinder measure the hardness o...

Page 118: ...118 of 138 KALTENBACH Grinding angle shear DC type Grinding angle shear fixed bottom knives SC DCtype Dismount the in and output table so the fixed knives can be taken out Possible filling plates sho...

Page 119: ...oo much resulting in breaking out Check whether the knife block is tilting during shearing of narrow material If this is the case it is necessary to reset the guiding on the side of the shear While re...

Page 120: ...eed gain in the production no drill resonance Short chips 6 2 13 Drill Types and qualities The best drills to purchase for drilling steel profiles are normal spiral drills these should have the qualit...

Page 121: ...138 KALTENBACH 6 2 14 Recommended drill Suppliers Fab Type Order No G hring HSS coolchannel drill with axial cooling acc DIN341 270 G C D C Chipbreaker twist drills morse taper shank end feed Titex HS...

Page 122: ...above are realized The main points of the grinding are The grinding of the top with an angle of app 10 The taking out or grinding away of the web of the drill This can be done by the user provided th...

Page 123: ...the drill Because of this an enormous drilling pressure is required up to 1 000 kg for drills with a large diameter 25 mm This causes problems among which unnecessary fast wear of the drills maximum b...

Page 124: ...ill If the drill is taken out the customer experiences that accumulated oil comes out of the drill holder It is thought that the micro lubrication system is a mist spray system Answers In the standard...

Page 125: ...the drill will burn after several holes Select a lower cutting speed check grinding quality of the drill The drills break Cutting speed too low or feeding speed too high Select a higher cutting speed...

Page 126: ...OrderNo 1 Cylinder 3V punch complete IMAC S R L 854 01 07 2 Sealing set cylinder 3V punch Kaltenbach B V 854 01 02N 3 Blocking cylinder punch selection Kaltenbach B V 854 01 17N 4 Punch bar IMAC S R L...

Page 127: ...ation M UK KPS 06 11 02 03 Page 127 of 138 KALTENBACH 6 3 2 Spare parts punch KPS506 Pos No Designation Fabrikat Type OrderNo 1 Punch information Refer to the appendix 700054_X 2 Die information refer...

Page 128: ...ation M UK KPS 06 11 02 03 Page 128 of 138 KALTENBACH 6 3 3 Spare parts punch KPS515 Pos No Designation Fabrikat Type OrderNo 1 Punch information Refer to the appendix 700054_X 2 Die information refer...

Page 129: ...6 3 4 Flat shear knives M 1 2 6x 44 q O 44 q 6x 1 3 5 x44 42 6x M 1 2 5 5 0 5 3 0 3 2 0 74 48 9x44 1 Pos No Designation Fabrikat Type OrderNo 1 Upperknive flat shear IMAC S R L 22870 2 Lower knive au...

Page 130: ...gle shear DC 160 12 mm Kaltenbach B V 22872 2 Upper knive angle shear DC 160 13 5 mm Kaltenbach B V 22874 3 4 Lower knive angle shear DC 160 set IMAC S R L 22873 SC type Pos No Designation Fabrikat Ty...

Page 131: ...25798 5 Bearing DIN912 M8x30 400781 6 Nutcase Kaltenbach D25789 7 Ball rotation nut Rexroth 32x5 400054 8 Coupling right insert M6x4 400110 9 Bolt MBZ Kaltenbach D25810 10 Ball bearing spindle Rexroth...

Page 132: ...D25809 5 Rail Kaltenbach D25801 6 Locknut Kaltenbach D27262 7 Retraction plate Kaltenbach D103153 8 Pulley Contitech HTD Ref Table A 9 Servomotor 8MSA4L R0 31 B R 8MSA4L R0 31 760296 10 Flange plate K...

Page 133: ...00059 5 Base plate Kaltenbach D27217 6 Bolt Kaltenbach D100287 7 Toolholder plate Kaltenbach D26760 8 Ring Kaltenbach D27250 9 Clamp spring Kaltenbach 27123 10 Proximity switch Omron E2EG X1R5B1 M1 40...

Page 134: ...tandard 750100 Relay 24 V dc MY2N Omron MY2N 720020 Timer H3YN 2 24VDC Omron H3YN 2 24VDC 720062 Timer H3DR A Omron H3DR A 720067 Magnetic switch 4kW 1NO 24Vdc GEC 100216 710361 Contact 1x nc EK 01 Mo...

Page 135: ...KPS SERIES Technical Documentation M UK KPS 06 11 02 03 Page 135 of 138 KALTENBACH 6 4 Pneumatic drawings...

Page 136: ......

Page 137: ...KPS SERIES Technical Documentation M UK KPS 06 11 02 03 Page 136 of 138 KALTENBACH 6 5 Hydraulic drawings...

Page 138: ...2290 AA Wateringen Holland Mail sales kaltenbach nl OBSERVE COPYRIGHT DIN34 No part of this drawing may be reproduced or submitted to third parties in any form by any means without the written permis...

Page 139: ...8 FLEXIBLE COUPLING 1 QX52 063 43 032R B17 DOUBLE PUMP 1 AFS 112 G E05 FLANGE S 3 SAE 1 AFS 102 G E05 FLANGE P 1 SAE 1 AFS 104 G E05 FLANGE S 1 1 4 SAE 18 5kW 1500rpm 400 680V 50Hz IP55 92 1 46 8 LTR...

Page 140: ...2290 AA Wateringen Holland Mail sales kaltenbach nl OBSERVE COPYRIGHT DIN34 No part of this drawing may be reproduced or submitted to third parties in any form by any means without the written permis...

Page 141: ...2290 AA Wateringen Holland Mail sales kaltenbach nl OBSERVE COPYRIGHT DIN34 No part of this drawing may be reproduced or submitted to third parties in any form by any means without the written permis...

Page 142: ...KPS SERIES Technical Documentation M UK KPS 06 11 02 03 Page 137 of 138 KALTENBACH 6 6 Electric drawings...

Page 143: ...7 E1018301 D KPS515 8 9 409 2a 1 Main voltage Control voltage All wiring 1 mm exceptions displayed L1 L2 L3 black N l blue PE yellow green 24V dc d blue 24V ac red Project Customer KPS515 Machine Turf...

Page 144: ...icht interactief 29 01 2008 2a d PAGINDEX pagina overzicht interactief 29 01 2008 3a Material overview 29 01 2008 3b Material overview 29 01 2008 3c Material overview 29 01 2008 3d Material overview 2...

Page 145: ...ch table 29 01 2008 22 F Servocontroller dies table 29 01 2008 24 Servocontroller shear 29 01 2008 25 W Servocontroller turningtabel shear 29 01 2008 26 E Servocontroller marking wheel 29 01 2008 27 K...

Page 146: ...29 01 2008 104 X67 voltage connection 29 01 2008 110 Outputs 29 01 2008 111 Outputs 29 01 2008 112 Outputs 29 01 2008 113 Outputs 29 01 2008 114 Outputs 29 01 2008 115 Outputs 29 01 2008 116 Outputs p...

Page 147: ...Outputs shearunit 29 01 2008 134 Outputs Drillunit 29 01 2008 135 Inputs Drillunit 29 01 2008 136 E Outputs fourfold marking wheel 29 01 2008 137 E Outputs fourfold marking wheel 29 01 2008 151 X67 bu...

Page 148: ...l diagram 186 Terminal diagram 187 Terminal diagram 188 Terminal diagram 210 12 06 2007 400 PLC card overview U410 U420 29 01 2008 401 PLC card overview U1000 U1002 29 01 2008 402 PLC card overview U1...

Page 149: ...F161 750055 16 1 F161 750087 16 1 F162 750054 16 2 F162 750055 16 2 F162 750070 16 2 F163 750054 16 3 F163 750055 16 3 F163 750070 16 3 F164 750054 16 4 F164 750055 16 4 F164 750070 16 4 F165 750054 1...

Page 150: ...NM 24 11 7 J12 730242 COB24BC 12 U 1 J12 730304 COBTSF 12 U 1 J12 730355 CNF 24 12 U 1 J12 730360 CNM 24 12 U 1 J14 730242 COB24BC 100 0 J14 730304 COBTSF 100 0 J14 730355 CNF 24 100 0 J14 730360 CNM...

Page 151: ...2 PYF14S 30 0 K300 720093 PYF CM 14 S 30 0 K314 720220 G S 4A2B 24VDC 31 4 K314 720221 P7S 14F 31 4 K315 720220 G S 4A2B 24VDC 31 5 K315 720221 P7S 14F 31 5 K316 720020 MY2N 24V DC 31 6 K316 720082 PY...

Page 152: ...38 61 7 024 0050 44 4 K446 720170 44 6 K475 710361 MC1C301AT 47 U 5 K475 710369 47 U 5 K475 710358 47 U 5 K476 710361 MC1C301AT 47 U 6 K476 710369 47 U 6 K477 710361 MC1C301AT 47 U 7 K477 710369 47 U...

Page 153: ...BA 12 U 1 Q123 710302 GPS1BSAF 12 U 3 Q123 710316 GPAC10FBA 12 U 3 Q127 710302 GPS1BSAF 12 U 6 Q127 710316 GPAC10FBA 12 U 6 Q128 710302 12 U 8 Q128 710316 GPAC10FBA 12 U 8 Q160 710304 GPS1BSAG 16 1 S1...

Page 154: ...2S1 810530 10 0 2S1 750010 10 0 2S1 810560 10 0 2S1 810580 10 0 2S1 810539 10 0 2S1 770655 10 0 2S1 810579 10 0 2S1 770665 BA 6 60080 10 0 2S1 770650 BA 6 40025 10 0 U100 3334 5P62 KALTENBACH 03 8 3 U...

Page 155: ...7 44 0 U410 760322 44 0 U420 760320 7MD465 7 46 0 U420 760322 7TB718 91 02 46 0 U451 909993 E BM AC 01F 45 1 U1000 760392 DM1321 100 0 U1002 760392 DM1321 100 2 U1005 760392 DM1321 100 5 U1007 760396...

Page 156: ...36 8 2 WSDL 761686 8 2 WU400 PL 765402 8 2 WU1000 A 765700 151 0 WU1000 A 760311 151 0 WU1000 C 765810 100 0 WU1002 A 765702 151 4 WU1002 C 765810 100 2 WU1005 A 765703 151 0 WU1005 A 765705 151 0 WU1...

Page 157: ...7 A 765703 154 4 WU1037 A 765705 154 4 WU1037 C 765810 103 7 WU1040 A 765700 155 1 WU1040 A 760311 155 1 WU1040 C 765810 104 0 WU1042 A 765702 155 4 WU1042 C 765810 104 2 1X0 770598 10 0 1X0 770571 10...

Page 158: ...32A 766202 113 2 Y1132B 766202 113 4 Y1142 766202 114 2 Y1162A 766201 116 2 Y1162B 766201 116 4 Y1166A 766201 116 6 Y1166B 766201 116 9 Y1222A 766202 122 2 Y1222B 766202 122 4 Y1226A 766202 122 6 Y122...

Page 159: ...Bl Created by Bl Checked by Create date Modification HS Projekt 3j 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Modification 5 6 7 E1018301 D KPS515 8 9 409 5 1 4 Name modification Description...

Page 160: ...n slidetable servo outputbelt ejector Q option hydraulic heating O option operation desk heating P option voltagestabilizer K option slidetable servo ejector G option airco switchcabinet H option dril...

Page 161: ...1 D KPS515 8 9 409 6 5 2 Name X option lightcurtain 1LSG1 10m Y option lightcurtain 1LA1 10m Z option lightcurtain 1LA2 10m T option KKS saw U option cross supports S option lightcurtain output convey...

Page 162: ...MC1C301AT 710361 K476 MC1C301AT 710361 Q127 GPS1BSAF 710302 Q128 GPS1BSAF 710302 Q112 GPS1BSAN 710312 Q117 GPS1BSAG 710304 Q121 GPS1BSAH 710306 Q122 GPS1BSAF 710302 Q123 GPS1BSAF 710302 F151 EP62 2P C...

Page 163: ...APC620 5 6 7 E1018301 D KPS515 8 9 409 9 8 MODEM isoleren niet gebruikt MODEM LICENSE POWER 24VDC monitor panel COM1 COM2 POWERLINK X2X LINK CAN DRILL CAN SAW W1000 A 765700 4x0 34mm rd wt bk bl WU40...

Page 164: ...0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 operation desk 5 6 7 E1018301 D KPS515 8 9 409 10 9 POWER 24VDC panel IN USB 1 USB 2 AARDEN AAN LESSENAAR 1P1 U101 W1P1 5 770023 3x1 5mm J35 10 J36 10 PE 1...

Page 165: ...50Hz 63A P 15 5KVA voltage paneel Hydro motor Delta Starcircuit 2S1 10mm 2 1 4 3 6 5 Q100 6mm 1X0 L1 L2 L3 N PE 1 6mm PE PL 2 6mm PE 3 6mm WJ1 M063 770022 7x6mm 10mm 1 2 3 4 5 6 Q108 34 7A 6mm 6mm 1...

Page 166: ...10mm 1 2 3 4 5 6 Q112 18A 2 5mm 3 4 31 6 W1b 770015 4x0 75mm 10mm 1 2 3 4 5 6 Q117 1 86A 1 2 K325 32 5 J11 1 U V W PE M117 0 75kW 1 86A Y 3 4 2 5 6 3 PE 5 4 3 4 31 6 W114 770015 4x0 75mm 10mm 1 2 3 4...

Page 167: ...U V W PE M121 0 37kW 1A Y 3 M 3 4 2 5 6 3 PE 6 4 3 4 31 6 3 4 31 6 1 2 K476 47 U 6 3 4 5 6 W12b 770015 4x0 75mm 1 2 3 4 5 6 Q123 1A J12 5 U V W PE M123 0 37kW 1A Y 3 M 6 7 5 8 3 4 31 6 W12c 770015 4x0...

Page 168: ...08 1 Samaras 2 3 4 Voltage 240V 5 6 7 E1018301 D KPS515 8 9 409 15 G 15 Operation desk 1P1 W1P1 1 770011 2x0 75mm 1 2 3 4 F151 16A 1 5mm 1X2 1 J35 1 J36 1 10X1 1 1X2 2 J35 2 2 2 L1 12 U 9 L2 12 U 9 L3...

Page 169: ...ate date Modification HS Projekt 15 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Airco control cabinet 5 6 7 E1018301 D KPS515 8 9 409 15 M 15 G airco switchcabinet U154 L1 N 1X2 PE PE 1 21 22 S154 Do...

Page 170: ...Modification HS Projekt 15 G 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Operation desk airco 5 6 7 E1018301 D KPS515 8 9 409 16 15 M operation desk airco U151 10X1 1 L1 2 N PE PE PE 9 1 21 22 S151 D...

Page 171: ...10A 1 5mm 10mm 1 2 3 4 5 6 Q160 1 63A 4 L1 8 DC 3 L2 7 DC 2 L3 6 DC 2 5mm 1X3 2 6mm PE 11 1 PE 5 DC 2 2 5mm F161 10A 1 5mm 1X3 1 4mm PE 10 2 5mm F162 5A t 1 5mm 47 48 U310 31 0 1 5mm 1X3 3 2 5mm F163...

Page 172: ...1 8x1 5 mm U200 X5 1 bw U1 V1 W1 PE 3 4 bn PE 11 2 5mm 4 3 zt 2 gl gn PE 12 2 5mm PE U200 X4 4 wt bw B U200 X1 1 2 3 wt gn B 3 4 2 wt 1 2 5 1 wt rd 6 7 8 3X3 3 9 AC120 2 18 W200 b 8CE0xx 12 1 12x0 14...

Page 173: ...X5 1 bw U1 V1 W1 PE 2 5mm U210 X3 1 4 bn 2 3 zt 3 2 gl gn PE 13 4 PE 14 2 5mm PE U210X4B 4 wt bw 3 wt gn 2 wt 1 2 1 wt rd U210 X1 1 2 AC120 W210 b 8CE0xx 12 1 12x0 14mm 3 U210 X6 2 wt gn 10 4 4 wt rd...

Page 174: ...W220a 8CM0XX 12 1 8x1 5 mm U220 X5 1 bw U1 V1 W1 PE PE 17 4 4 bn 3 zt PE 18 2 5mm PE 2 gl gn U220 X1 1 U220 X4 4 wt bw B 2 3 3 wt gn B 4 5 2 wt 1 2 6 1 wt rd 7 8 1X3 3 9 2 18 1 14 AC120 15 W220 b 8CE0...

Page 175: ...W222a 8CM0XX 12 1 8x1 5 mm U222 X5 1 bw U1 V1 W1 PE PE 17 4 4 bn 3 zt PE 18 2 5mm PE 2 gl gn U222 X1 1 U222 X4 4 wt bw B 2 3 3 wt gn B 4 5 2 wt 1 2 6 1 wt rd 7 8 1X3 3 9 2 18 1 14 AC120 15 W222 b 8CE0...

Page 176: ...12 1 8x1 5 mm U240 X5 1 bw U1 V1 W1 PE 4 bn PE 20 2 5mm PE 3 zt 2 gl gn U240 X4 4 wt bw 3 wt gn U240 X1 1 2 2 wt 1 2 3 1 wt rd 4 5 6 7 8 1X3 3 9 2 18 AC120 1 14 W240 b 8CE0xx 12 1 12x0 14mm U240 X6 2...

Page 177: ...0XX 12 1 8x1 5 mm U250 X5 1 bw U1 V1 W1 PE PE 21 4 4 bn 3 zt PE 22 PE 2 gl gn U250 X1 1 U250 X4 4 wt bw B 2 3 3 wt gn B 4 5 2 wt 1 2 6 1 wt rd 7 8 1X3 3 9 2 18 1 14 AC120 15 W250 b 8CE0xx 12 1 12x0 14...

Page 178: ...8x1 5 mm U260 X5 1 bw U1 V1 W1 PE PE 23 4 4 bn PE 24 2 5mm PE 3 zt 2 gl gn U260 X4 4 wt bw 3 wt gn U260 X1 1 2 wt 1 2 2 1 wt rd 3 4 5 6 7 8 1X3 3 9 AC120 2 18 W260 b 8CE0xx 12 1 12x0 14mm 1 14 U260 X6...

Page 179: ...m U270 X5 1 bw U1 V1 W1 PE PE 25 4 4 bn 3 zt PE 26 PE 2 gl gn U270 X1 1 U270 X4 4 wt bw B 2 3 3 wt gn B 4 5 2 wt 1 2 6 1 wt rd 7 8 1X3 3 9 2 18 1 14 AC120 15 W270 b 8CE0xx 12 1 12x0 14mm U270 X6 2 wt...

Page 180: ...X3 1 2 W290a 760370 8x1 5 mm U290 X5 1 bw U1 V1 W1 PE 3 4 bn PE 11 4 3 zt 2 gl gn PE 12 2 5mm PE U290 X4 4 wt bw B U290 X1 1 2 3 wt gn B 3 4 2 wt 1 2 5 1 wt rd 6 7 8 3X3 3 9 2 18 AC120 1 14 W290 b 8C...

Page 181: ...umiflex ROBUST RRT42 24V DC 0V gnd 1P1 1X3 1 J35 4 J36 4 3 4 S300A 5 J36 5 J35 A2 A1 K300 3 34 Z 2 33 V 2 PYF14S MY4N V M 1X3 2 U315 A1 A2 S31 S32 S21 S13 S22 S14 Y39 S11 S12 Y40 S33 S34 14 11 K300 0...

Page 182: ...22 S310 Fence 1X3 13 11 12 K443 44 3 14 11 K316 6 S11 1P1 S34 11 14 K442 44 2 S21 J35 12 J36 12 11 12 S130 24 J36 24 J35 13 14 U315 30 2 S12 S22 S31 S32 Y39 Y40 A2 1X3 2 13 14 U310 0 0 1 K314 16 3 16...

Page 183: ...44 1 A1 A2 K321 vertr opk 4 sec M 3 4 PYF08S H3YN 2 24VDC V M 1X3 2 A1 A2 K322 10 4 10 4 10 4 CL25D300TD V M 11 14 K321 1 21 22 K324 4 A1 A2 K323 10 5 10 5 10 6 4 CL25D300TD V M 11 12 K321 1 21 22 K32...

Page 184: ...ightcurtain Input Leuze lumiflex ROBUST RRT42 24V DC 0V gnd DOLD BH 5928 93 13 14 U330 1 3X3 2 1LA1 A 1 J101 9 2 10 3 11 4 12 5 13 6 14 PE AMI 42 1LA1 B J101 15 1 16 3 U330 t 1sec A1 24dcV 20 4 6 V M...

Page 185: ...34 Z BH 5928 93 DOLD 0V 24V DC ROBUST RRT42 Leuze lumiflex Safety Lightcurtain Input 31 34 K300 30 0 rs gs gl gn bn wt W1LA2 1 766430 8x0 5mm S12 Y40 S11 Y39 S22 S32 S21 S31 S34 S33 A2 24dcV 6 27 K 3...

Page 186: ...Oil proportional valve filter 1 7 Upper cilinder deburing unit is up hydraulics started 1X3 1 2 44 41 K316 31 6 43 44 K314 31 4 bn S403A 1 J42 9 bn zt bw S403B 710519 11 J42 2 10 J9 1 S406 2 J9 J9 3...

Page 187: ...eate date Modification HS Projekt 40 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Inputs 5 6 7 E1018301 D KPS515 8 9 409 42 41 Oil tempature S411 770055 4x0 34 mm 3 wt J9 14 1 bn 15 13 U410 44 0 X1 14...

Page 188: ...ed Marking wheel pos 1 forward Marking wheel pos 2 backward 23 24 U315 30 2 1X3 1 1X3 10 1X3 1 1X3 11 A2 A1 K424 47 U 5 47 U 6 47 U 7 47 U 8 PYF14S MY4N V M 1X3 2 1X3 1 1X3 12 A2 A1 K425 102 7 PYF14S...

Page 189: ...29 01 2008 1 Samaras 2 3 4 Inputs 5 6 7 E1018301 D KPS515 8 9 409 44 43 Bottom cylinder deburing unit is down Spare Spare Spare Spare Spare Spare Spare U420 46 0 IN17 X1 11 IN18 X1 12 IN19 X1 13 IN20...

Page 190: ...ulic cooler on High capacity pump Start deburing unit SPARE SPARE 1X3 2 A1 A2 K441 32 1 38 61 7 024 0050 V M A1 A2 K442 31 1 38 61 7 024 0050 V M A1 A2 K443 31 1 38 61 7 024 0050 V M A1 A2 K444 32 5 3...

Page 191: ...n analoog 5 6 7 E1018301 D KPS515 8 9 409 46 45 proportional valve oil pressure U451 E BM AC 01F 770055 4x0 34 mm gn 3 gl 2 1X3 1 F454 3 15AT 11 770055 4x0 34 mm 770055 4x0 34 mm 1X3 2 1 9 gn J9 9 gn...

Page 192: ...p Support 2 up Support 3 up Support 4 up Support 5 up Support 6 up Support 7 up 1X3 1 1X3 4 J46 1 Y461 2 J46 J46 3 Y462 4 J46 J46 5 Y463 6 J46 J46 7 Y464 8 J46 J46 9 Y465 10 J46 J46 11 12 J46 J46 13 1...

Page 193: ...upper deburinig cylinder 11 14 K424 42 4 21 22 K476 6 A1 A2 K475 12 U 1 12 U 1 12 U 1 6 MC1C301AT V M 21 24 K424 42 4 21 22 K475 5 A1 A2 K476 12 U 2 12 U 2 12 U 2 5 MC1C301AT V M 1X3 2 31 34 K424 42 4...

Page 194: ...0 0 110 2 110 5 110 7 111 0 111 2 111 5 111 7 151 0 WU1000 C 1X3 4 J14 1 bn 1 C 2 J14 1X3 2 wt U1002 112 0 112 2 112 5 112 7 113 0 113 2 113 5 113 7 151 4 U1005 114 0 114 2 114 5 114 7 115 0 115 2 115...

Page 195: ...7 F 7 152 0 WU1010 C bn 1 C wt U1012 118 F 0 118 F 2 118 F 5 118 F 7 119 F 0 119 F 2 119 F 5 119 F 7 152 4 U1015 120 F 0 120 F 2 120 F 5 120 F 7 121 0 121 2 121 5 121 7 152 0 U1017 152 4 WU1012 C bn w...

Page 196: ...153 0 WU1020 C bn 1 C wt U1022 124 0 124 2 124 5 124 7 125 0 125 2 125 5 125 7 153 4 U1027 126 K 0 126 K 2 126 K 5 126 K 7 127 K 0 127 K 2 127 K 5 127 K 7 153 4 U1025 153 0 WU1022 C bn wt WU1025 C bn...

Page 197: ...E 2 131 E 5 131 E 7 154 4 WU1030 C bn 1 C wt U1030 128 K 0 128 K 2 128 K 5 128 K 7 129 K 0 129 K 2 129 K 5 129 K 7 154 0 U1035 154 0 WU1032 C bn wt WU1035 C bn wt WU1037 C bn wt WU1030 C bw zt WU1032...

Page 198: ...67 DM1321 Spannungsanschlu X67 DM1321 Spannungsanschlu U1040 134 0 134 2 134 5 134 7 135 0 135 2 135 5 135 7 155 0 WU1040 C bn 1 C wt U1042 136 E 0 136 E 2 136 E 5 136 E 7 137 E 0 137 E 2 137 E 5 137...

Page 199: ...1321 Digital Output X67 DM1321 Digital Output X67 DM1321 Digital Output Y1102A p Y1102B P Y1106A P Y1106B P 100 0 U1000 100 0 U1000 100 0 U1000 100 0 U1000 1 24VDC 1 1 3 1 3 4 OUT25 Close horizontal c...

Page 200: ...8 9 409 112 111 X67 X67 X67 X67 Y1112A P Y1112B P Y1116A P Y1116B P 100 0 U1000 100 0 U1000 100 0 U1000 100 0 U1000 1 24VDC 5 1 3 5 3 4 OUT29 Close vertical clamp 1 5 4 Q0 5 1 24VDC 6 1 3 6 3 4 OUT30...

Page 201: ...S515 8 9 409 113 112 X67 X67 X67 X67 Y1122A P Y1122B P 100 2 U1002 100 2 U1002 100 2 U1002 100 2 U1002 1 24VDC 1 1 3 1 3 4 OUT33 Close horizontal clamp 3 1 4 Q0 1 1 24VDC 2 1 3 2 3 4 OUT34 Open horizo...

Page 202: ...D KPS515 8 9 409 114 113 X67 X67 X67 X67 Y1132A P Y1132B P 100 2 U1002 100 2 U1002 100 2 U1002 100 2 U1002 1 24VDC 5 1 3 5 3 4 OUT37 Close vertical clamp 3 5 4 Q0 5 1 24VDC 6 1 3 6 3 4 OUT38 Open vert...

Page 203: ...Outputs 5 6 7 E1018301 D KPS515 8 9 409 115 114 X67 X67 X67 X67 Y1142 P 100 5 U1005 100 5 U1005 100 5 U1005 100 5 U1005 1 24VDC 1 1 3 1 3 4 OUT41 Lubrication punch 1 1 4 Q0 1 1 24VDC 2 1 3 2 3 4 OUT42...

Page 204: ...515 8 9 409 116 115 X67 X67 X67 X67 100 5 U1005 100 5 U1005 100 5 U1005 100 5 U1005 1 24VDC 5 1 3 5 3 4 OUT45 Option lubrication angle shear 5 4 Q0 5 1 24VDC 6 1 3 6 3 4 OUT46 Option H drill cooling 6...

Page 205: ...al Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output Y1162A H Y1162B H Y1166A H Y1166B H 101 0 U1010 101 0 U1010 101 0 U1010 101 0 U1010 1 24VDC 1 1 3 1 3 4 OUT49 Pu...

Page 206: ...1018301 D KPS515 8 9 409 118 F 117 F X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output 101 0 U1010 101 0 U1010 101 0 U1010 101 0 U1010 1 24VDC 5 1...

Page 207: ...7 E1018301 D KPS515 8 9 409 119 F 118 F X67 X67 X67 X67 1 4 3 S1182 1 4 3 S1184 1 4 3 S1186 U1012 101 2 1 1 1 24VDC 4 IN25 1 4 I0 1 Punch is high U1012 101 2 U1012 101 2 3 1 3 U1012 101 2 1 2 1 24VDC...

Page 208: ...7 E1018301 D KPS515 8 9 409 120 F 119 F X67 X67 X67 X67 Y1192 P Y1194 P Y1196 P S1199 U1012 101 2 1 8 1 24VDC 3 8 3 4 IN29 8 4 I0 8 Air pressure present 101 2 U1012 101 2 U1012 101 2 U1012 1 24VDC 5...

Page 209: ...01 2008 1 Samaras 2 3 4 5 6 7 E1018301 D KPS515 8 9 409 121 120 F X67 X67 X67 X67 U1015 101 5 1 1 1 24VDC 4 IN30 1 4 I0 1 Spare U1015 101 5 U1015 101 5 3 1 3 U1015 101 5 1 2 1 24VDC 3 2 3 4 IN31 2 4...

Page 210: ...9 01 2008 1 Samaras 2 3 4 5 6 7 E1018301 D KPS515 8 9 409 122 121 X67 X67 X67 X67 U1015 101 5 U1015 101 5 U1015 101 5 U1015 101 5 1 5 1 24VDC 3 5 3 4 IN34 5 4 I0 5 Spare 1 6 1 24VDC 3 6 3 4 IN35 6 4 I...

Page 211: ...Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output Y1222A H Y1222B H Y1226A H Y1226B H 102 0 U1020 102 0 U1020 102 0 U1020 102 0 U1020 1 24VDC 1 1 3 1 3 4 OUT60 Flat shear to material...

Page 212: ...tput X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output 102 0 U1020 102 0 U1020 102 0 U1020 102 0 U1020 1 24VDC 5 1 3 5 3 4 OUT64 Angle shear to material 5 4 Q0 5 1 24VDC 6...

Page 213: ...shearunit 5 6 7 E1018301 D KPS515 8 9 409 125 124 X67 X67 X67 X67 1 4 3 S1242 U1022 102 2 1 1 1 24VDC 4 IN38 1 4 I0 1 Flat shear is high low U1022 102 2 U1022 102 2 3 1 3 U1022 102 2 1 2 1 24VDC 3 2 3...

Page 214: ...Samaras 2 3 4 Inputs shearunit 5 6 7 E1018301 D KPS515 8 9 409 126 K 125 X67 X67 X67 X67 U1022 102 2 U1022 102 2 U1022 102 2 U1022 102 2 1 5 1 24VDC 3 5 3 4 IN42 5 4 I0 5 Spare 1 6 1 24VDC 3 6 3 4 IN...

Page 215: ...1018301 D KPS515 8 9 409 127 K 126 K X67 X67 X67 X67 Y1262 P Y1264 P 102 7 U1027 102 7 U1027 102 7 U1027 102 7 U1027 1 24VDC 1 1 3 1 3 4 OUT68 Push off device 1 1 4 Q0 1 1 24VDC 2 1 3 2 3 4 OUT69 Push...

Page 216: ...le 5 6 7 E1018301 D KPS515 8 9 409 128 K 127 K X67 X67 X67 X67 1 24VDC 5 1 3 5 3 1 24VDC 6 1 3 6 3 4 OUT73 Option Stopper up 6 4 Q0 6 1 24VDC 7 1 3 7 3 4 OUT74 Option stopper down 7 4 Q0 7 1 24VDC 8 1...

Page 217: ...15 8 9 409 129 K 128 K X67 X67 X67 X67 13 14 S1282 1 2 S1284 1 2 S1286 U1030 103 0 1 1 1 24VDC 4 IN46 1 4 I0 1 Slidetable to low U1030 103 0 U1030 103 0 3 1 3 U1030 103 0 1 2 1 24VDC 3 2 3 4 IN47 2 4...

Page 218: ...edtable 5 6 7 E1018301 D KPS515 8 9 409 130 E 129 K X67 X67 X67 X67 H1299 U1030 103 0 U1030 103 0 U1030 103 0 1 5 1 24VDC 3 5 3 4 IN50 5 4 I0 5 Option slidetable in shear 1 6 1 24VDC 3 6 3 4 IN51 6 4...

Page 219: ...7 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output Y1309A H 103 2 U1032 103 2 U1032 103 2 U1032 103 2 U1032 1 24VDC 1 1 3 1 3 4 OUT77 1 4 Q0 1 1 24VD...

Page 220: ...DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output Y1309B H 103 2 U1032 103 2 U1032 103 2 U1032 103 2 U1032 1 24VDC 5 1 3 5 3 4 OUT81 Marking cylinder...

Page 221: ...tal Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output 103 7 U1037 103 7 U1037 103 7 U1037 103 7 U1037 1 24VDC 1 1 3 1 3 4 OUT85 Flange punch 1 to material 1 4 Q0 1 1...

Page 222: ...15 8 9 409 134 133 X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output X67 DO1332 Digital Output 103 7 U1037 1 24VDC 5 1 3 5 3 103 7 U1037 1 24VDC 6 1 3 6 3 103 7 U1037 1 24V...

Page 223: ...puts Drillunit 5 6 7 E1018301 D KPS515 8 9 409 135 134 X67 X67 X67 X67 104 0 U1040 104 0 U1040 104 0 U1040 104 0 U1040 1 24VDC 1 1 3 1 3 4 OUT93 Tool changer forwards 1 4 Q0 1 1 24VDC 2 1 3 2 3 4 OUT9...

Page 224: ...4 Inputs Drillunit 5 6 7 E1018301 D KPS515 8 9 409 136 E 135 X67 X67 X67 X67 U1040 104 0 U1040 104 0 U1040 104 0 U1040 104 0 1 5 1 24VDC 3 5 3 4 IN53 5 4 I0 5 Error tool changer 1 6 1 24VDC 3 6 3 4 IN...

Page 225: ...9 409 137 E 136 E X67 X67 X67 X67 Y1362A P Y1362B P Y1366A P Y1366B P 104 2 U1042 104 2 U1042 104 2 U1042 104 2 U1042 1 24VDC 1 1 3 1 3 4 OUT97 Change cylinder 1 forwards 1 4 Q0 1 1 24VDC 2 1 3 2 3 4...

Page 226: ...l 5 6 7 E1018301 D KPS515 8 9 409 151 137 E X67 X67 X67 X67 Y1372 P Y1374 P Y1376 P Y1379 P 104 2 U1042 104 2 U1042 104 2 U1042 104 2 U1042 1 24VDC 5 1 3 5 3 4 OUT101 Unlock wheel 1 5 4 Q0 5 1 24VDC 6...

Page 227: ...DM1321 Busanschlu X67 DM1321 Busanschlu X67 PS1300 Busanschlu U1000 100 0 U1005 100 5 WU1000 A WU1005 A A 1 X2X A 1 X2X 2 X2X 2 X2X 3 X2XGND 3 X2XGND 4 X2X 4 X2X X2X X2X X2X X2X X2XGND X2XGND X2X X2X...

Page 228: ...usanschlu X67 PS1300 Busanschlu U1010 101 0 U1015 101 5 WU1010 A WU1015 A A 1 X2X A 1 X2X 2 X2X 2 X2X 3 X2XGND 3 X2XGND 4 X2X 4 X2X X2X X2X X2X X2X X2XGND X2XGND X2X X2X U1012 101 2 U1017 101 7 WU1012...

Page 229: ...usanschlu X67 DM1321 Busanschlu U1020 102 0 U1025 102 5 WU1020 A WU1025 A A 1 X2X A 1 X2X 2 X2X 2 X2X 3 X2XGND 3 X2XGND 4 X2X 4 X2X X2X X2X X2X X2X X2XGND X2XGND X2X X2X U1022 102 2 U1027 102 7 WU1022...

Page 230: ...usanschlu X67 DO1332 Busanschlu U1030 103 0 U1035 103 5 WU1030 A WU1035 A A 1 X2X A 1 X2X 2 X2X 2 X2X 3 X2XGND 3 X2XGND 4 X2X 4 X2X X2X X2X X2X X2X X2XGND X2XGND X2X X2X U1032 103 2 U1037 103 7 WU1032...

Page 231: ...2 3 4 X67 bus connection 5 6 7 E1018301 D KPS515 8 9 409 170 155 X67 DM1321 Busanschlu X67 DM1321 Busanschlu U1040 104 0 WU1040 A A 1 X2X 2 X2X 3 X2XGND 4 X2X X2X X2X X2XGND X2X U1042 104 2 WU1042 A A...

Page 232: ...Modification HS Projekt 155 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 171 170 J9 40 7 3 J43 1 S406 40 7 10 U410 IN6 2 S406 40 8 3 S407 40 8 11 U410...

Page 233: ...xtern u g pagina pad Bl Created by Bl Checked by Create date Modification HS Projekt 170 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 172 171 J10 10 4...

Page 234: ...Modification HS Projekt 171 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 173 172 J11 11 7 2 K325 1 U M117 W1b 770015 W114 770015 W115 770015 11 7 4 K3...

Page 235: ...1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 174 173 J12 12 U 1 2 Q122 1 U M121 W12a 770015 W12c 770015 W12d 770015 12 U 1 4 Q122 2 V M121 12 U 1 6 Q122 3 W M121 12 U 1 6 PE 4 PE M...

Page 236: ...14 100 0 4 1X3 1 1 U1000 WU1000 C bn WU1007 C WU1010 C WU1012 C WU1017 C WU1020 C WU1022 C WU1025 C WU1027 C 100 0 2 1X3 2 3 U1000 bw 100 7 20 1X3 7 1 U1007 bn 100 7 2 1X3 8 3 U1007 bw 101 0 14 K426 9...

Page 237: ...19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 176 175 J15 103 0 20 1X3 1 1 U1030 WU1030 C bn WU1032 C WU1035 C WU1037 C WU1040 C WU1042 C 103 0 2 1X3 2 3 U1030...

Page 238: ...pad Bl Created by Bl Checked by Create date Modification HS Projekt 175 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 177 176 J35 15 1 1 1X2 1 1 J36 W1P...

Page 239: ...Created by Bl Checked by Create date Modification HS Projekt 176 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 178 177 J36 15 1 1 10X1 1 1 J35 W1P1 1 77...

Page 240: ...ated by Bl Checked by Create date Modification HS Projekt 177 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 179 178 J42 42 5 1 1X3 IN10 1 1 S425 42 5 7...

Page 241: ...Modification HS Projekt 178 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 180 179 J43 40 7 1 1X3 3 1 S405 43 T 6 7 J42 IN10 3 1 S436 40 7 9 U410 IN5 4 2...

Page 242: ...e Modification HS Projekt 179 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 181 180 J46 46 1 3 U420 OUT9 1 Y461 46 1 1 U420 2 Y461 46 2 4 U420 OUT10 3 Y...

Page 243: ...iagram 5 6 7 E1018301 D KPS515 8 9 409 182 181 J101 30 3 1 1 LSG1 A WLSG 1 766430 wt WLSG 2 770011 W1LA1 2 770011 W1LA2 1 766430 30 3 A2 U315 2 2 LSG1 A bn 30 3 S11 U315 3 3 LSG1 A gn 30 4 4 4 LSG1 A...

Page 244: ...beltype r onder deelkode intern onder deelkode extern u g pagina pad Bl Created by Bl Checked by Create date Modification HS Projekt 181 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5...

Page 245: ...ng kabeltype r onder deelkode intern onder deelkode extern u g pagina pad Bl Created by Bl Checked by Create date Modification HS Projekt 182 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diag...

Page 246: ...E 5 14 U260 X1 1 27 K 5 14 U270 X1 1 1 3X3 30 0 1 3X3 1 4 J35 31 0 A1 U310 1 7 J101 32 5 3 Q108 1 11 K444 40 0 U400 1 23 J101 40 5 43 K314 1 9 J42 42 2 IN10 1 23 U315 42 3 13 U330 1 42 4 13 U340 1 1 J...

Page 247: ...2 102 2 20 J14 2 102 5 22 J14 2 102 7 24 J14 2 103 0 2 J15 2 103 2 4 J15 2 103 5 6 J15 2 103 7 8 J15 2 104 0 10 J15 2 104 2 12 J15 2 16 2 48 U310 3 3 3X3 21 4 9 U210 X1 3 3 3X3 21 F 4 9 U220 X1 3 22 F...

Page 248: ...xtern u g pagina pad Bl Created by Bl Checked by Create date Modification HS Projekt 185 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 187 186 1X3 31 1...

Page 249: ...Created by Bl Checked by Create date Modification HS Projekt 186 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E1018301 D KPS515 8 9 409 188 187 3X3 20 5 14 U200 X1 1 1 1X3 29 L...

Page 250: ...nder deelkode intern onder deelkode extern u g pagina pad Bl Created by Bl Checked by Create date Modification HS Projekt 187 0 CS15 19 04 2007 29 01 2008 1 Samaras 2 3 4 Terminal diagram 5 6 7 E10183...

Page 251: ...as 2 3 4 5 6 7 E1018301 D KPS515 8 9 409 400 210 W200 a MOTOR ZIJDE W200a b 1m 1 Helft lengte baan 1 5mtr 2 2m 3 ZIJDE KAST 4 5 6 W200 b W200 a W200 b 1 2 3 4 5 6 2m 8CM0xx 12 1 8x1 5mm 8CE0xx 12 1 12...

Page 252: ...11 IN17 43 1 Spare 12 IN18 43 2 Spare 13 IN19 43 3 Spare 14 IN20 43 4 Spare 15 IN21 43 5 Spare S436 2 16 IN22 43 6 Bottom cylinder deburing unit is down 17 IN23 43 7 Spare 18 IN24 43 8 Spare 1 46 0 2...

Page 253: ...ose vertical clamp 2 1 111 7 24VDC 3 111 8 U1000 8 4 OUT32 111 9 Open vertical clamp 2 1 100 0 2 100 0 3 100 0 4 100 0 DM1321 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 C C C C U1002 X2X 151 5 U1...

Page 254: ...6 U1005 3 4 OUT43 114 6 1 114 7 24VDC 3 114 8 U1005 4 4 OUT44 114 9 Option A Lubrication flange punch 1 115 0 24VDC 3 115 1 U1005 5 4 OUT45 115 2 Option lubrication angle shear 1 115 2 24VDC 3 115 3 U...

Page 255: ...17 F 9 Spare 1 101 0 2 101 0 3 101 0 4 101 0 DO1332 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 C C C C U1012 X2X 152 5 U1010 X2X U1015 X2X X2X 152 7 U1010 X2X X2X 152 4 U1015 X2X X2X 152 6 U1010...

Page 256: ...15 2 4 IN31 120 F 4 Spare 3 120 F 3 1 120 F 5 24VDC 3 120 F 6 U1015 3 4 IN32 120 F 6 Spare 1 120 F 7 24VDC 3 120 F 8 U1015 4 4 IN33 120 F 9 Spare 1 121 0 24VDC 3 121 1 U1015 5 4 IN34 121 2 Spare 1 121...

Page 257: ...Downpusher angle shear to material 1 123 7 24VDC 3 123 8 U1020 8 4 OUT67 123 9 Downpusher angle shear from material 1 102 0 2 102 0 3 102 0 4 102 0 DO1332 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8...

Page 258: ...6 U1025 X2XGND X2XGND 153 5 X2XGND 153 7 U1025 X2X X2X 153 5 X2X 153 7 1 126 K 0 24VDC 3 126 K 1 U1027 1 4 OUT68 126 K 2 Push off device 1 1 126 K 2 24VDC 3 126 K 3 U1027 2 4 OUT69 126 K 4 Push off d...

Page 259: ...VDC 3 129 K 6 U1030 7 4 IN52 129 K 6 Spare 1 129 K 7 24VDC 3 129 K 8 U1030 8 4 OUT76 129 K 9 Cariage active 1 103 0 2 103 0 3 103 0 4 103 0 DM1321 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 C C C...

Page 260: ...2X X2X 154 4 U1040 X2X X2X 154 6 U1035 X2XGND X2XGND 154 5 U1040 X2XGND X2XGND 154 7 U1035 X2X X2X 154 5 U1040 X2X X2X 154 7 1 132 0 24VDC 3 132 1 U1037 1 4 OUT85 132 2 Flange punch 1 to material 1 13...

Page 261: ...er is in front 1 135 7 24VDC 3 135 8 U1040 8 4 IN56 135 9 Spare 1 104 0 2 104 0 3 104 0 4 104 0 DM1321 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 C C C C U1042 X2X 155 5 U1040 X2X X2X 155 7 U1040...

Page 262: ..._ KPS 503 Hoisting instructions 700081_ KPS 506 Hoisting instructions 700022_ KPS 506 Hoisting instructions 700023_ KPS 501 Tool information min punch positions 700056_ KPS 503 Tool information min pu...

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Page 268: ...struction 2008 Equipment number 2008 01 14564 consists of KPS515 T10 equipped as delivered is designed to be mounted to or installed in another device It is illegal to operate the machine until it has...

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