9 Fault Recognition and Rectification
9.1
Basic Information .............................................................................................................
50
9.2
Alarm messages (machine stop) ......................................................................................
50
9.3
Warning messages ..........................................................................................................
51
9.4
Other Faults .....................................................................................................................
52
10 Maintenance
10.1 Safety ...............................................................................................................................
53
10.2 Maintenance Schedule .....................................................................................................
53
10.2.1 Logging maintenance work .................................................................................
53
10.2.2 Resetting maintenance interval counters ............................................................
54
10.2.3 Regular maintenance tasks ................................................................................
54
10.2.4 Cooling oil changing interval ...............................................................................
55
10.2.5 Regular service work ..........................................................................................
56
10.3 Cooler: Cleaning or Renewing the Filter Mats .................................................................
56
10.4 Cleaning or Replacing the Control Cabinet Filter Mats ....................................................
57
10.5 Cooler Maintenance .........................................................................................................
57
10.6 Air Filter Maintenance ......................................................................................................
58
10.7 Drive Motor Maintenance .................................................................................................
59
10.8 Maintaining the drive belts ...............................................................................................
59
10.9 Pressure relief valve checking .........................................................................................
60
10.10 Checking the Overheating Safety Shutdown Function .....................................................
62
10.11 Checking the cooling oil level ...........................................................................................
62
10.12 Venting the machine (depressurizing) ..............................................................................
62
10.13 Topping up the Cooling Oil ...............................................................................................
64
10.13.1 Venting the Machine (depressurizing) ................................................................
65
10.13.2 Top up with cooling oil and test run ....................................................................
66
10.14 Changing the cooling oil ...................................................................................................
67
10.15 Changing the oil filter .......................................................................................................
69
10.16 Changing the oil separator cartridge ................................................................................
71
10.17 Refrigeration dryer maintenance ......................................................................................
72
10.17.1 Cleaning the refrigerant condenser ....................................................................
72
10.17.2 Checking condensate drainage ..........................................................................
73
10.17.3 Condensate drain maintenance ..........................................................................
73
10.18 Service air receiver ..........................................................................................................
75
10.18.1 Drain condensate manually. ...............................................................................
75
10.18.2 Checking the safety relief valve ..........................................................................
75
10.19 Document maintenance and service work. ......................................................................
76
11 Spares, Operating Materials, Service
11.1 Note the nameplate ..........................................................................................................
77
11.2 Ordering consumable parts and operating fluids/materials ..............................................
77
11.3 KAESER AIR SERVICE ..................................................................................................
78
11.4 Service Addresses ...........................................................................................................
78
11.5 Spare Parts for Service and Repair .................................................................................
78
12 Decommissioning, Storage and Transport
12.1 Putting Out of Operation ..................................................................................................
81
12.2 Packing ............................................................................................................................
81
12.3 Storage .............................................................................................................................
81
12.4 Transporting .....................................................................................................................
82
12.4.1 Safety ..................................................................................................................
82
12.4.2 Transporting with a forklift ...................................................................................
82
12.4.3 Transporting with a crane ...................................................................................
82
12.5 Disposal ...........................................................................................................................
83
Contents
Number: 9_6945 01USE
Service manual Screw compressor
Aircenter SX 3/7.5 SIGMA CONTROL BASIC
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