JUKI JX-100 Operation Manual Download Page 5

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Matters of Caution at Each of Its Use Stages 

 Transport  

1. 

When lifting the machine or moving it, take sufficient safety measures so that no dropping accidents 
will occur. 

2. 

Keep the following environment when transportation or storage. 

Environment requirements 

Temperature  : -15

 to 70

 

 Humidity 

20

 to 95

RH  (No condensation) 

 Unpacking  

1. 

Read all instructions shown on the transport-use container. 

2. 

Never cut tapes with a cutter. 

3. 

Retain delivery-use materials. 

 Installation  

1. 

To prevent the occurrence of any accident due to unintended moving of the machine in operation, 
make casters float using a height adjuster. 

2. 

Install this machine at a flat position and secure the space of about 1 meter before and behind the 
machine. 

3. 

To prevent the occurrence of electric shock, power leakage, or fires, use attached products regarding 
cables, and link them to the specified positions. 

4. 

To prevent electric shock, power leakage, or fires, make sure that irrational force will be applied to the 
cables while the machine is in operation. 

5. 

Securely fix the power supply plug and the connector of an I/F cable. When drawing out the power 
supply plug or the I/F cable, do it by holding the connector unit.   

Before Operation   

1. 

To prevent accidents to human bodies, make sure before supplying power that there is no damage, 
coming off of parts, or loosening of connectors and cables. 

2. 

To prevent bodily accidents, never put in your hand into the driving unit. 

3. 

Do not place any substance such as a tool under the drive cylinder. Otherwise, such a substance will 
interfere with the drive cylinder when the feeder bank moves down, and it may damage the substance 
itself, the machine and the connector(s), and then a fire may be caused due to a short circuit. 

Greasing  

1. 

Use the grease designated by JUKI only.

 

2. 

To prevent the occurrence of an inflammation or rash, immediately wash the related portions if grease 
adheres to your eyes or other parts of your body. 

3. 

If grease is mistakenly swallowed, immediately consult a physician to prevent   
diarrhea or vomiting. 

Maintenance  

1. 

To prevent accidents due to unaccustomedness, repair and adjustment shall be conducted by 
maintenance engineers who are versed in the machine.    In replacing parts, use genuine parts of our 
company.    We will not assume any responsibility for an accident due to the use of non-genuine parts. 

2. 

To prevent accidents or electric shock due to unaccustomedness, entrust electrical repair or 
maintenance work (including wiring work) to persons versed in electricity, or ask engineers of our 
company or its sales company to do it. 

3. 

To prevent accidents due to unintended start-up of the machine, conduct repair or adjustment only 
after removing air supply pipes and discharging residual air. 

4. 

To prevent bodily accidents, confirm after such work as repair, adjustment, or parts replacement that 
no screws or nuts are loosened. 

Use Environment   

1. 

Use the machine in the environment free from effects of noise sources (magnetic waves), such as 
high-frequency welders, in order to prevent accidents due to erroneous actions. 

2. 

In order to prevent accidents due to erroneous actions, use the machine in the environment where the 
source voltage is within the power supply ±10%. 

3. 

In order to prevent accidents due to erroneous actions, do not use the machine in the environment 
where the supplied air pressure is 0.5±0.05MPa. 

4. 

To ensure safety, use the machine under the following environment: 

Environment requirements during operation 

Temperature  : 10

 to 35

 

 Humidity 

30

 to 80

RH  (No condensation) 

 

Altitude 

: 1,000m or less 

5. 

To prevent accidents due to breakdown of electric/electronic parts, turn on power supply sufficiently 
after the fear of dew condensation is eliminated, because such condensation may occur when the 
machine is rapidly moved from a cold place to a warm location. 

6. 

To prevent accidents due to breakdown of electric/electronic parts, stop the use of the machine during 
lightning, and draw out the power supply plug. 

 

 

CAUTION

 

Summary of Contents for JX-100

Page 1: ...For Operators Thank you for purchasing a product of our company CAUTION In order to ensure safe use of JX 100 JX 100 LED be sure to read this Manual before using the machine After reading this Manual...

Page 2: ...or find any error or omission in writing contact our dealer or JUKI Corporation 4 JUKI Corporation shall disclaim all the responsibility for any trouble resulting from the user s abnormal operation r...

Page 3: ...to the personnel involved 2 Warning prohibition and directive marks Warning prohibition and directives are marked with the following symbols Warning marks Your hands or clothes may get caught by the m...

Page 4: ...irm that it operates normally 3 Make sure that the warning label stuck to the machine will be always clearly visible If it has been peeled off or stained order new labels from our company and exchange...

Page 5: ...rease adheres to your eyes or other parts of your body 3 If grease is mistakenly swallowed immediately consult a physician to prevent diarrhea or vomiting Maintenance 1 To prevent accidents due to una...

Page 6: ...ted with the main memory Therefore when you save a file onto the drive C the main memory is used and it weighs down the system When you repeat saving data on the drive C the amount of the memory becom...

Page 7: ...uring production 3 1 3 1 When components run out If the check box Stop system when components run out is checked on the Operation option screen 3 1 3 2 When components run out If the check box Stop sy...

Page 8: ...uble quotation marks A key is enclosed with angled brackets and Example ESC and ENTER A manual name is enclosed with double quotation marks Example JX 100 Instruction Manual When two or more names tha...

Page 9: ...onent Head Nozzle Auto Tool Changer ATC This is a unit that stores nozzles Height Measurement System HMS This is a sensor that measures the height of a board or a component mainly Option HMS Support t...

Page 10: ...Keyboard Mouse These devices operate each screen displayed on the LCD Operations of these devices are similar with those of a personal computer Main switch This switch turns on or off the power of the...

Page 11: ...tions of the machine change due to cleaning of the nozzle or change of the reference pin position set the Machine setup items again Refer to Section 4 4 Machine setup of the Operation Manual II 6 Refe...

Page 12: ...to their home positions by pressing OK on the screen above the machine starts operating With the cover open the machine cannot be operated However do not put the hand and face into the machine in any...

Page 13: ...e Select Refer to Section 2 4 Warming Up of the Instruction Manual CD for details of the Warming up screen Select what to be warmed up Enter the time duration when the machine stops the number of time...

Page 14: ...lect the desired production program and select the Open button If the PWB width is different from the conveyor rail width adjust the rail width For the adjusting method refer to Step 5 Procedure 1 Sel...

Page 15: ...The production screen is displayed If you have to make various settings such as setting of the conveyor width according to a PWB to be produced Go to Step 5 If you do not have to make any settings su...

Page 16: ...s provided under the knobs on both sides of transport View of rear Turn the knobs on both sides and adjust the conveyor rail width to the PWB to be used Refer to Step 3 After completing the adjustment...

Page 17: ...Setup When pushing the PWB against the stopper check whether it is stable If stability is not found for example because the stopper is in contact with the PWB notch loosen the screw and then adjust th...

Page 18: ...le on the Transport independent control screen Check the support pin position Push down the PBW lightly from above with a hand to make sure that the PWB is supported by support pins 1 Select Support t...

Page 19: ...g in side and make sure that the PWB can flow smoothly continuously The Transport control screen is displayed 1 Select PWB transport Shape clamp Select PWB ejection and press EXEC Then the PWB is carr...

Page 20: ...nel Load a board From the menu bar of the production screen select Production function Quick Setup Display the shape clamp position setting screen From the dialog in which the Teaching button is displ...

Page 21: ...era teaching screen Do not put a hand into the machine or bring the face and head close to the machine to prevent the human body from being injured CAUTION Adjust the position so that the line on whic...

Page 22: ...injury do not put your hand face or head inside the machine or move any of them close to the machine Refer to Section 4 5 2 Teaching of the Instruction Manual CD for details of how to teach WARNING 1...

Page 23: ...axis reference pin into the hole of the fixing plate while sliding the tape feeder horizontally from the front to the rear Check to see if the X axis reference pin is inserted into the corresponding...

Page 24: ...touch panel From the menu bar of the production screen select Production function Quick Setup Select Supply Device and perform X Y pick coordinates and Z pick height tracking The Pick position tracki...

Page 25: ...e menu bar of the production screen select Production function Quick Setup Select Supply Device and perform X Y pick coordinates and Z pick height tracking The process is automatically finished After...

Page 26: ...t component See Section 4 5 4 4 Confirmation of the Instruction Manual CD for details of how to track a component pick up position with a camera If the component pick up position X Y and Z is shifted...

Page 27: ...Operation manual 2 17 After checking teaching all the components quit Quick Setup Go back to the Production screen Select the OK button Select the OK button...

Page 28: ...en you press the START switch the machine starts operating To avoid risk of injury never put your hand or head inside the machine Display the Production screen Start production PWB is loaded Enter a v...

Page 29: ...When you press it again the Suspend screen appears Step 10 Quit the production screen Display the Production screen Exit production Select OK Then production is stopped Select the button After select...

Page 30: ...is restored into the initial state Select the OK button The shutdown process starts and the main unit software and Windows XP shut down in this order Turn the main switch to the left by 90 degrees Po...

Page 31: ...used by defective tape feeding How to handle an error When you press the CAMERA button of the HOD while the machine stops because components run out you can recheck the pick up position where a compon...

Page 32: ...Uses a camera to execute the component pick up position correction process Supply Allows you to set the number of components View Laser Waveform Displays the laser waveform See Section 3 4 When a lase...

Page 33: ...Restart mode and press the START switch The system processes the mark according to the Prod Restart mode you specified Selection of the Prod Restart mode is effective for only a board that is current...

Page 34: ...tops temporarily 2 See Section 5 3 4 Laser align sensor of the Operation Manual II to clean the laser sensor window 3 After cleaning the window press the button and check to see if the stains are remo...

Page 35: ...n to check to see if it is correct Review the height of a component specified on the Component data screen During normal PWB production Clean the nozzles The error message displayed here varies depend...

Page 36: ...elect the Mode and press the START switch This button automatically returns a nozzle that caused a nozzle attachment error to the ATC When you select the No button the Z axis moves down to the lower p...

Page 37: ...dual number to the initial value and clear the no component information When some components remain still clear the no component information The target components for component replenish are tape stic...

Page 38: ...ery process after the PWB production is aborted abnormally press the START switch The following screen appears When you press the OK button the following screen appears When you press the OK button th...

Page 39: ...switch to start resuming the PWB production This button allows you to check the component placement point at which the machine will resume PWB production with the camera in order to check whether it i...

Page 40: ...te Revised locations Revision contents Remarks 00 Nov 2008 First edition 01 Jul 2009 For machine Rev A and environment specification Revised 02 Mar 2010 Supported with a JX 100 LED Revised 03 Jan 2011...

Page 41: ...i Tokyo 206 8551 JAPAN PHONE 81 42 357 2293 FAX 81 42 357 2285 http www juki co jp Copyright 2008 2013 JUKI CORPORATION The specification and appearance may be changed without notice All rights reserv...

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