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JUKI JX-100, Operation Manual

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JUKI JX-100 Operation Manual Download Page 1

40080474 

Flexible Compact Mounter 

JX-100 / JX-100 LED 

 
 
 

OPERATION MANUAL

Ⅰ

 

(For Operators) 

 

 

 

 

 

Thank you for purchasing a product of our company. 

 

 

CAUTION

 

In order to ensure safe use of JX-100 / JX-100 LED, be sure to read 
this Manual before using the machine. 
After reading this Manual, keep it at a fixed location so that it will be 
available at any time.

 

 

 
 

Summary of Contents for JX-100

Page 1: ...For Operators Thank you for purchasing a product of our company CAUTION In order to ensure safe use of JX 100 JX 100 LED be sure to read this Manual before using the machine After reading this Manual...

Page 2: ...or find any error or omission in writing contact our dealer or JUKI Corporation 4 JUKI Corporation shall disclaim all the responsibility for any trouble resulting from the user s abnormal operation r...

Page 3: ...to the personnel involved 2 Warning prohibition and directive marks Warning prohibition and directives are marked with the following symbols Warning marks Your hands or clothes may get caught by the m...

Page 4: ...irm that it operates normally 3 Make sure that the warning label stuck to the machine will be always clearly visible If it has been peeled off or stained order new labels from our company and exchange...

Page 5: ...rease adheres to your eyes or other parts of your body 3 If grease is mistakenly swallowed immediately consult a physician to prevent diarrhea or vomiting Maintenance 1 To prevent accidents due to una...

Page 6: ...ted with the main memory Therefore when you save a file onto the drive C the main memory is used and it weighs down the system When you repeat saving data on the drive C the amount of the memory becom...

Page 7: ...uring production 3 1 3 1 When components run out If the check box Stop system when components run out is checked on the Operation option screen 3 1 3 2 When components run out If the check box Stop sy...

Page 8: ...uble quotation marks A key is enclosed with angled brackets and Example ESC and ENTER A manual name is enclosed with double quotation marks Example JX 100 Instruction Manual When two or more names tha...

Page 9: ...onent Head Nozzle Auto Tool Changer ATC This is a unit that stores nozzles Height Measurement System HMS This is a sensor that measures the height of a board or a component mainly Option HMS Support t...

Page 10: ...Keyboard Mouse These devices operate each screen displayed on the LCD Operations of these devices are similar with those of a personal computer Main switch This switch turns on or off the power of the...

Page 11: ...tions of the machine change due to cleaning of the nozzle or change of the reference pin position set the Machine setup items again Refer to Section 4 4 Machine setup of the Operation Manual II 6 Refe...

Page 12: ...to their home positions by pressing OK on the screen above the machine starts operating With the cover open the machine cannot be operated However do not put the hand and face into the machine in any...

Page 13: ...e Select Refer to Section 2 4 Warming Up of the Instruction Manual CD for details of the Warming up screen Select what to be warmed up Enter the time duration when the machine stops the number of time...

Page 14: ...lect the desired production program and select the Open button If the PWB width is different from the conveyor rail width adjust the rail width For the adjusting method refer to Step 5 Procedure 1 Sel...

Page 15: ...The production screen is displayed If you have to make various settings such as setting of the conveyor width according to a PWB to be produced Go to Step 5 If you do not have to make any settings su...

Page 16: ...s provided under the knobs on both sides of transport View of rear Turn the knobs on both sides and adjust the conveyor rail width to the PWB to be used Refer to Step 3 After completing the adjustment...

Page 17: ...Setup When pushing the PWB against the stopper check whether it is stable If stability is not found for example because the stopper is in contact with the PWB notch loosen the screw and then adjust th...

Page 18: ...le on the Transport independent control screen Check the support pin position Push down the PBW lightly from above with a hand to make sure that the PWB is supported by support pins 1 Select Support t...

Page 19: ...g in side and make sure that the PWB can flow smoothly continuously The Transport control screen is displayed 1 Select PWB transport Shape clamp Select PWB ejection and press EXEC Then the PWB is carr...

Page 20: ...nel Load a board From the menu bar of the production screen select Production function Quick Setup Display the shape clamp position setting screen From the dialog in which the Teaching button is displ...

Page 21: ...era teaching screen Do not put a hand into the machine or bring the face and head close to the machine to prevent the human body from being injured CAUTION Adjust the position so that the line on whic...

Page 22: ...injury do not put your hand face or head inside the machine or move any of them close to the machine Refer to Section 4 5 2 Teaching of the Instruction Manual CD for details of how to teach WARNING 1...

Page 23: ...axis reference pin into the hole of the fixing plate while sliding the tape feeder horizontally from the front to the rear Check to see if the X axis reference pin is inserted into the corresponding...

Page 24: ...touch panel From the menu bar of the production screen select Production function Quick Setup Select Supply Device and perform X Y pick coordinates and Z pick height tracking The Pick position tracki...

Page 25: ...e menu bar of the production screen select Production function Quick Setup Select Supply Device and perform X Y pick coordinates and Z pick height tracking The process is automatically finished After...

Page 26: ...t component See Section 4 5 4 4 Confirmation of the Instruction Manual CD for details of how to track a component pick up position with a camera If the component pick up position X Y and Z is shifted...

Page 27: ...Operation manual 2 17 After checking teaching all the components quit Quick Setup Go back to the Production screen Select the OK button Select the OK button...

Page 28: ...en you press the START switch the machine starts operating To avoid risk of injury never put your hand or head inside the machine Display the Production screen Start production PWB is loaded Enter a v...

Page 29: ...When you press it again the Suspend screen appears Step 10 Quit the production screen Display the Production screen Exit production Select OK Then production is stopped Select the button After select...

Page 30: ...is restored into the initial state Select the OK button The shutdown process starts and the main unit software and Windows XP shut down in this order Turn the main switch to the left by 90 degrees Po...

Page 31: ...used by defective tape feeding How to handle an error When you press the CAMERA button of the HOD while the machine stops because components run out you can recheck the pick up position where a compon...

Page 32: ...Uses a camera to execute the component pick up position correction process Supply Allows you to set the number of components View Laser Waveform Displays the laser waveform See Section 3 4 When a lase...

Page 33: ...Restart mode and press the START switch The system processes the mark according to the Prod Restart mode you specified Selection of the Prod Restart mode is effective for only a board that is current...

Page 34: ...tops temporarily 2 See Section 5 3 4 Laser align sensor of the Operation Manual II to clean the laser sensor window 3 After cleaning the window press the button and check to see if the stains are remo...

Page 35: ...n to check to see if it is correct Review the height of a component specified on the Component data screen During normal PWB production Clean the nozzles The error message displayed here varies depend...

Page 36: ...elect the Mode and press the START switch This button automatically returns a nozzle that caused a nozzle attachment error to the ATC When you select the No button the Z axis moves down to the lower p...

Page 37: ...dual number to the initial value and clear the no component information When some components remain still clear the no component information The target components for component replenish are tape stic...

Page 38: ...ery process after the PWB production is aborted abnormally press the START switch The following screen appears When you press the OK button the following screen appears When you press the OK button th...

Page 39: ...switch to start resuming the PWB production This button allows you to check the component placement point at which the machine will resume PWB production with the camera in order to check whether it i...

Page 40: ...te Revised locations Revision contents Remarks 00 Nov 2008 First edition 01 Jul 2009 For machine Rev A and environment specification Revised 02 Mar 2010 Supported with a JX 100 LED Revised 03 Jan 2011...

Page 41: ...i Tokyo 206 8551 JAPAN PHONE 81 42 357 2293 FAX 81 42 357 2285 http www juki co jp Copyright 2008 2013 JUKI CORPORATION The specification and appearance may be changed without notice All rights reserv...

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