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31

139760_A  GF 500 DV   Oct. 2017

GF 

500

 DV Illustrated Parts Breakdown

 

Cast Iron Parts 

    Matte Black      Brown Majolica 

 

 

 

       Paint 

      Enamel 

1.  Top Plate 

10464892 

10464847 

 

2.  Side Plate 

10464992 

157747 

 

3.  Front Assembly *   15770392 

157749 

 

6.  Ash Lip 

10465392 

157748

7.  Top Plate Insert 

10465492 

10465447

8.  Leg, 8” 

10192592 

10192547 

Figure 56.   

Exterior replacement parts.

1

2

2

3

6

7

8

9

10

11

14

15

10

16

19

18

19

16

17

4

5

12

13

20

21

22

 

No. Part No.  Description 

  

 

4.  225338 

Door Magnet

5.  224909 

Magnet Cap, Hi-temp Vinyl

9.  225453 

Base Plate

10.  225601 

Bracket, Side to Base

11.  22557092  Top Convection Shroud
12.  22584192  Rear Shroud
13.  157712 

Vent Adaptor Assembly

14.  225459 

Exhaust Cover Plate

15.  225530 

Exhaust Gasket, 4”

16.  117130 

Bolt, M6 x 12 mm, Hex Flange

17.  157707  

Burner Assembly

18.  117117 

Bolt, M6 x 20 mm, Hex Flange

19.  120004 

Fender Washer, M6

20.  129118 

Gasket,  Vent Adaptor Collar - 6.625” dia. 

21.  129322 

Vent Adaptor Collar - 6.625” dia. 

22.  225558 

Side Brick Panel Support, 2

23.  157691 

Safety Screen Barrier

24.  225474  

Silicone Cap,  Barrier Brackets -

 not illustrated

*  Front Assembly includes: 

     Front Plate, Left & Right Doors, and Hinge Pins

23

Summary of Contents for GF 500 DV IPI

Page 1: ...service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts a carbon monoxide CO detector shall be installed in the same room as the appl...

Page 2: ...wdriver Tin snips Installation Requirements for the Commonwealth of Massachusetts THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWE...

Page 3: ...ltitude Adjustment 21 Optional Wall Thermostat 22 Optional Brick Panel Installation 22 Optional Blower Installation 23 Log Set Installation 25 System Check 26 Flame Picture Adjustment 27 Operation Gui...

Page 4: ...2 9 WC 72 kPa 11 0 WC 2 74 kPa SIT Nova 820 Millivolt System Piezo Ignitor Steady State Efficiency NG 74 26 LP 77 02 AFUE Efficiency NG 67 00 LP 67 40 CSA P4 1 15 Fireplace Efficiency NG 74 25 LP 75 0...

Page 5: ...ay be installed with the stove doors either open or closed 2 Remove the Top Plate of the stove by simply lifting it straight off of the stove body 3 To open the firebox a Remove four hex head screws u...

Page 6: ...ssembly 2 Remove four screws on the rear exhaust cover plate and re install the cover plate over the top outlet Figs 4 and 5 3 Orient the vent adaptor outlet to the rear and secure the assembly using...

Page 7: ...qualified service technician to inspect the heater and to replace any part of the con trol system and any gas control which may have been under water Safety Information Due to the high operating temp...

Page 8: ...e Floor Protection This appliance CANNOT be installed directly on carpeting vinyl linoleum or wood laminate flooring such as Pergo If this appliance will be installed on any combustible material OTHER...

Page 9: ...in 958 mm D 36 1 4 in 921 mm A 54 1 2 in 1384 mm B 53 in 1346 mm C 51 1 2 in 1308 mm D 50 in 1270 mm Figure 10 Minimum Alcove Clearances Figure 8 Parallel Installation Clearances E 48 1 2 in 1232 mm F...

Page 10: ...OM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM Installation of any components not manufactured or approved by J tul or failure to meet all clearance requirements will void all warranties and could resu...

Page 11: ...Figure 14 Use 1 4 socket driver to loosen the Exhaust Restrictor dial and adjust to the appropriate notch for your termination zone Figure 15 Vent Termination Zone Matrix NG LP APPLICABLE TO BOTH CO A...

Page 12: ...rby trees and predominantly windy conditions can contribute to poor draft and or promote draft reversal Increasing the height of the vent may alleviate these conditions Use Wall Straps to support an o...

Page 13: ...ND 6 FEET BEYOND THE DAMPER AREA OF THE FIREPLACE If the intake flex duct does not extend the full length of the chimney and connect to both the unit and the termination cap A METAL BLOCK OFF PLATE MU...

Page 14: ...Series pipe from stove to thimble 4 Flex Pipe not included in kit Support Wall Thimble Cover Horizontal Termination Any horizontal termination must fall within the shaded portion of the vent window ma...

Page 15: ...be no more than 24 in 610 mm One 45 Elbow may be used for a corner installation as shown in fig 23 Exhaust Restriction Under normal circumstances no exhaust restriction is recommended Keep the factor...

Page 16: ...within a height 15 ft above the meter regulator assembly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet...

Page 17: ...INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACC...

Page 18: ...all the identification labels to the stove so that they can be seen by any person who may be servicing the stove Label A apply to back of stove Label B apply to the rating plate attached to the back o...

Page 19: ...to remove it from the firebox Figure 34 Re secure the modified Secondary Baffle REMOVE BAFFLE W PERFORA BAFFLE T REMOVE TWO 8 SCREWS TO LOOSEN THE BAFFLE WING USING PLIERS BEND THE PERFORATED PORTION...

Page 20: ...a gas shut off valve gas cock and union to be installed in the supply line and in the same room as the appliance This allows for the disconnection of the stove for servicing and maintenance See fig 36...

Page 21: ...ustment to the burner If the gas supplier does not derate fuels install High Altitude Adjustment Kit 157695 for Propane and Kit 157696 for Natural gas U S Canada per ANSI Z21 88 2014 CSA 2 33 2014 CAN...

Page 22: ...ostat should be connected to the terminal block using a minimum of 16 gauge wire with a maximum length of 25 feet of wire Connect either of the two thermostat wire leads to either of two terminals on...

Page 23: ...ch See fig 42 3 Attach the Blower Bracket to the stove using the two M6 flange head hex bolts as shown in fig 42 4 Remove the Air Deflectors 7 from the blower duct openings 5 Install the Blower with t...

Page 24: ...be manually adjusted using the control knob If the burner turns off the blower will be shut off automatically when the stove cools down If automatic blower circulation is not desired place the blower...

Page 25: ...that the pilot carry over ports are not obstructed Figure 47 Set the Rear Lower Left and Lower Right logs onto the burner base as shown 1 2 3 4 5 6 A quantity of ember stones is included with the log...

Page 26: ...ilot flame should engulf the thermocouple and thermopile and project from the pilot hood forward to the burner carry over ports Adjust pilot flame intensity using the adjustment screw located to the r...

Page 27: ...combustion in the flames and lack of combustion air entering the air shutter opening To adjust the air shutters 1 Reach under the stove and loosen the Air Shutter wing nuts The RIGHT shutter controls...

Page 28: ...l and manufacturing materials cure under heat This condition is temporary and can be alleviated by allowing plenty of fresh air to circulate through the area 3 Condensation may develop on the glass up...

Page 29: ...are fragile Vacuum more frequently if there are pets in the home The pilot assembly should be inspected and cleaned annually by a qualified technician Any component showing corrosion should be replac...

Page 30: ...ALLATION IN A MANUFACTURED MOBILE HOME AND MUST BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS AND THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 THIS A...

Page 31: ...Magnet 5 224909 Magnet Cap Hi temp Vinyl 9 225453 Base Plate 10 225601 Bracket Side to Base 11 22557092 Top Convection Shroud 12 22584192 Rear Shroud 13 157712 Vent Adaptor Assembly 14 225459 Exhaust...

Page 32: ...ipple 3 8 NPT x 2 5 8 222407 Shut off Valve 3 3 FIP x 3 8 FIP 9 222292 Elbow 3 8 NPT x 3 8 Flare 10 22583992 Control Bracket MB 11 117588 Washer Hinge 12mm OD x 6mm ID 12 9962 Bolt Hex M6 x 10 DIN 933...

Page 33: ...op in Assembly 11 222280 Gasket Drop in Orifice Holder 12 225536 Orifice 2 25 mm Left Rear Flames NG 129804 Orifice 1 40 mm Left Rear Flames LP 13 220976 Orifice 47 Right Front Flames NG 221185 Orific...

Page 34: ...451 Ember Stones 8 157259 Rock Wool 1 oz 9 157706 Complete Log Set No Part No Description 1 22545492 Glass Frame 2 225476 Glass Panel Ceramic 3 129124 Gasket Tadpole 25 dia x 1 25 6 ft 4 220042 Replac...

Page 35: ...n conformance with the installation instructions contained in this owner s manual or local and or national fire and building regulations 3 Damage due to service performed by an installer service agenc...

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Page 39: ...rol knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified technician Force or attempted repair may result in a fire or explosion D Do not use this...

Page 40: ...ations October 2017 139760_A Your stove has a unique serial number stamped on the rating plate which is hung on the back Please record the serial number in the space below You may also wish to attach...

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