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139587_05  GF 200 DV IPI  October 2015

 GF 

200

 DV IPI  Lillehammer 

Illustrated Parts Breakdown

Cast Iron Parts                 Matte Black      Brown Majolica 

 

 

 

       Paint 

      Enamel 

1.  Top Casting 

10390692 

10390647 

2.  Side Panel 

10390792 

10390747 

3.  Front Panel*   

n/a  

n/a 

4.  Bottom Plate 

10390092 

10390047 

5.  Leg, 6” 

10195292 

10195247 

6.  Left Door* 

n/a  

n/a

7.  Right Door* 

n/a  

n/a

 

* Front Assembly  15592392 

156384 

 

includes Front, Doors, and Hinge Pins

13.  Safety Barrier 

157688 

n/a

8.    Hinge Pin, (4) ............................................................................125960
9.  Fender Washer, M6 (4) .......................................................... 120004
10.  Bolt, M6 x 20, (4) .........................................................................117117
11.  Bolt, M6 x 10 Hex Hd Flange  ...................................................9962
12.  Door Catch  ...............................................................................220919

Figure 55.   

Exterior cast iron parts.

 

Replacement Log Set Parts   / See pgs. 21-22.

No.  Part No. 

Description 

  

  

225447 

Left Rear Log

2. 

225448 

Right Rear Log

3. 

225450 

Burner Log

4.  225449 

“Y” Log

5. 

225451 

Ember Stones

6.  157668 

Complete Log Set

Summary of Contents for GF 200 DV IPI

Page 1: ...department Installation and service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts a carbon monoxide CO detector shall be installed...

Page 2: ...ed by code Tee joint Pipe wrench Pipe sealant 10 mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Gloves Safety glasses Torx T 20 screwdriver...

Page 3: ..._________ INSTALLER __________________________________ FUEL TYPE ____________________________________ FUEL CONVERSION NO _______ YES______ INTALLATION DATE _____________________________ INSTALLATION T...

Page 4: ...ORE BEGINNINGTHE INSTALLATION 2 SAFETY BARRIER SCREEN This appliance is equipped with a Certified Barrier Screen that must be installed before operating the unit It is secured to the shipping pallet R...

Page 5: ...ation Code current edition DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN UNDER WATER Call a qualified service technician to inspect the heater and to replace any part of the con trol system and any g...

Page 6: ...tly on carpeting vinyl linoleum or wood laminate flooring such as Pergo If this appliance will be installed on any combustible material OTHER THAN WOOD a floor pad must be in stalled that is either me...

Page 7: ...5 5 5 Max Mantel Depth Min Mantel Depth Max Top Trim Depth 1 3 5 Max 6 1 2 A 51 1 2 in 1308 mm B 50 in 1270 mm C 48 1 2 in 1232 mm D 47 in 1194 mm Figure 4 Minimum Alcove Clearances Figure 2 Parallel...

Page 8: ...or failure to meet all clearance requirements will void all warranties and could result in property damage bodily injury or serious fire The approved vent configurations described in this manual are d...

Page 9: ...re 8 Use 1 4 socket driver to loosen the Exhaust Restrictor dial and adjust as appropriate for your termination zone Figure 9 Vent Termination Zone Matrix NG LP NOTE 4 6 VENT MAXIMUM RUN DIRECTLY OFF...

Page 10: ...ly for your particular installation See also figs 10 12 Figure 11 Remove the Primary Baffle from Secondary Baffle Secondary Baffle Primary Baffle Secondary Baffle Use Fig 11 Fuel Termination Vent Inst...

Page 11: ...t of the vent may alleviate these conditions Use Wall Straps to support an offset pipe run at intervals of three feet to avoid excessive stress on the offsets Elbows Four 45 or two 90 elbows may be us...

Page 12: ...PIPE MUST EXTEND 6 FEET BEYOND THE DAMPER AREA OF THE FIREPLACE If the intake flex duct does not extend the full length of the chimney and connect to both the unit and the termination cap A METAL BLO...

Page 13: ...t pipe Use 4 6 Vent Adaptor Kit 157674 See figs 13 14 Use the guidelines for vertical termination shown on page 11 In masonry chimney a fireclay liner or listed steel liner must be present the entire...

Page 14: ...rance from projections exceeding 2 1 2 See fig 24 Wall Cut out Opening A minimum 10 X 10 250 mm x 250 mm square hole is required for proper pipe clearances through a combustible wall DO NOT FILL AIR S...

Page 15: ...a height 15 ft above the meter regulator assembly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any...

Page 16: ...change back for use with natural gas WARNING THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED J TUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTION AND ALL CODES AND REQUIRE...

Page 17: ...om its brass elbow housing and replace with the appropriate orifice supplied in the kit 10 Replace the Burner Plate Engage the burner tube with the Air Shutter assembly Be sure the burner is level and...

Page 18: ...leaks using a soapy water solution Never use an open flame to check for leaks Leak test 1 Mix a 50 50 solution of water and dish soap 2 Light appliance see lighting instructions on the inside back co...

Page 19: ...2000 feet Check with your gas supplier before performing derate adjustment to the burner If the gas supplier does not derate fuels install High Altitude Adjustment Kit 157675 for Propane and Kit 15767...

Page 20: ...ermostat 750003 Use only a 750 millivolt DC two wire circuit wall thermostat with this appliance The thermostat should be placed in the same room as the heater typically 5 feet off the floor Avoid dra...

Page 21: ...uld be spread sparsely over the burner plate and around the logs Use a pencil to position the stones so as not to block the burner plate porting TO INSURE PROPER BURNER FUNCTION DO NOT OBSTRUCT THE PI...

Page 22: ...lot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges The pilot flame should engulf the top 1 8 of the...

Page 23: ...used by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To adjust the air shutter 1 Reach under the stove and loosen the wingnut See fig 45 Slide the wi...

Page 24: ...HE GLASS PANEL REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON USE ONLY REPLACEMENT GLASS PROVIDED BY YOUR AUTHORIZED J TUL DEALER NEVER SUB...

Page 25: ...de of the rear shroud See fig 48 1 Set the Burner switch to OFF Open the main gas supply line to the stove 2 Connect the AC DC Power Adaptor to the terminal on the back of the DFC board bracket See fi...

Page 26: ...ent should be vacuumed annually to remove any dust and debris Use a soft brush attachment and handle the logs carefully as they are fragile Vacuum more frequently if there are pets in the home The pil...

Page 27: ...rness 3 Control Box 4 Snapstat Bracket 5 Rheostat Knob 6 Snapstat 7 M6 Flange Nuts 2 8 M6 x 12 Hex Bolts 2 9 8 x 1 2 Sheet metal screw 4 Tools Required 1 4 socket driver 10 mm socket driver or wrench...

Page 28: ...ally adjusted with the rheostat knob If the burner turns off the blower will be shut off automatically as the stove cools down If automatic blower circulation is not desired place the blower control s...

Page 29: ...ntact your local officials about installation restrictions and requirements in your area THIS APPLIANCE MAY BE INSTALLED AS AN OEM INSTALLATION IN A MANUFACTURED MOBILE HOME AND MUST BE INSTALLED IN A...

Page 30: ...6 Left Door n a n a 7 Right Door n a n a Front Assembly 15592392 156384 includes Front Doors and Hinge Pins 13 Safety Barrier 157688 n a 8 Hinge Pin 4 125960 9 Fender Washer M6 4 120004 10 Bolt M6 x 2...

Page 31: ...Pole 77 Series 13 22093192 Control Door GF 200 DV IPI 14 221185 Orifice 1 20 mm 225441 Orifice 2 1mm 15 222280 Gasket Drop in Orifice Holder 16 222292 Elbow 90 deg Brass 3 8 NTP x 3 8 dia flare Figur...

Page 32: ...Wing Nut M6 Zinc 10 225092 Air Deflector Burner Skirt 11 225439 Pilot Shield High Wind Optional Kit 157685 12 225438 Pilot Shield 13 224785 Pilot NG LP Dual Fuel Convertible Flame Hood 14 118218 Screw...

Page 33: ...157685 No Part No Description 1 22136592 Glass Frame II 2 129124 Gasket Tadpole 25 dia x 1 25 6 ft 3 220576 Glass Panel Ceramic 4 220042 Replacement Glass Clips 5 155599 Replacement Glass Kit GF 200 D...

Page 34: ...ined in this owner s manual or local and or national fire and building regulations 3 Damage due to service performed by an installer service agency or gas supplier unless otherwise agreed to in writin...

Page 35: ...replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING 1 Set the thermostat to the lowest setting 2 Turn off...

Page 36: ...installation it is important that these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specifi cation color...

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