JLA D3030 Installation Manual Download Page 9

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113161-14

01422 822282

MAXIMUM CAPACITY (DRY WEIGHT)

30 lb

13.6 kg

TUMBLER DIAMETER

30”

76.2 cm

TUMBLER DEPTH

30”

76.2 cm

TUMBLER VOLUME

12.3 cu ft

347.5 L

TUMBLER / DRIVE MOTOR

1/2 hp

0.373 kW

BLOWER / FAN MOTOR

N / A

DOOR OPENING (DIAMETER)

21-1/2”

54.6 cm

DOOR SILL HEIGHT

33-1/4”

84.5 cm

WATER CONNECTION

3/4”-11.5 NH

(North America)

3/4” B.S.P.T.

(Outside North America)

DRYERS PER 20’/40’ CONTAINER

12 / 28

DRYERS PER 48’/53’ TRUCK

32 / 36

VOLTAGE AVAILABLE

120-480V 1,3ø 2,3,4w 50/60 Hz

APPROXIMATE NET WEIGHT

535 lb

242.7 kg

APPROXIMATE SHIPPING WEIGHT

585 lb

265.4 kg

AIRFLOW

60 Hz

600 cfm

17.0 cmm

50 Hz

500 cfm

14.2 cmm

HEAT INPUT

95,000 Btu/hr

23,940 kcal/hr

EXHAUST CONNECTION (DIAMETER)

8”

20.3 cm

INLET PIPE CONNECTION

1/2” M.N.P.T.

1/2” B.S.P.T.

(CE and Australia Only)

VOLTAGE AVAILABLE

208-480V 1,3ø 2,3,4w 50/60 Hz

APPROXIMATE NET WEIGHT

535 lb

242.7 kg

APPROXIMATE SHIPPING WEIGHT

585 lb

265.4 kg

AIRFLOW

60 Hz

460 cfm

13.0 cmm

50 Hz

383 cfm

10.8 cmm

EXHAUST CONNECTION (DIAMETER)

8”

20.3 cm

OVEN SIZE

Btu/hr

kcal/hr

51,200

12,900

68,200

17,200

81,900

20,600

102,400

25,800

VOLTAGE AVAILABLE

120-480V 1,3ø 2,3,4w 50/60 Hz

APPROXIMATE NET WEIGHT

580 lb

263.1 kg

APPROXIMATE SHIPPING WEIGHT

630 lb

285.8 kg

AIRFLOW

60 Hz

600 cfm

17.0 cmm

50 Hz

500 cfm

14.2 cmm

STEAM CONSUMPTION

104 lb/hr

47.2 kg/hr

OPERATING STEAM PRESSURE

125 psi max

8.6 bar

EXHAUST CONNECTION (DIAMETER)

8”

20.3 cm

COMPRESSED AIR CONNECTION

1/8” F.N.P.T.

COMPRESSED AIR VOLUME

0.5 cfh

0.014 cmh

BOILER HORSEPOWER (NORMAL LOAD)

3.0 Bhp

SUPPLY CONNECTION

1” F.N.P.T.

RETURN CONNECTION

1” F.N.P.T.

SECTION II

SPECIFICATIONS

GAS

ELECTRIC

STEAM

NOTE:

The manufacturer reserves the right to make changes in specifications at any time without
notice or obligation.

Shaded areas are stated in metric equivalents

5/7/14

Summary of Contents for D3030

Page 1: ...stallation and service must be performed by a qualified installer service agency or the gas supplier AVERTISSEMENT Assurez vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à prox...

Page 2: ...included in this manual may not depict your particular dryer exactly Important For your convenience log the following information DATE OF PURCHASE __________________________________________________________ MODEL NO __________________ DISTRIBUTOR S NAME _______________________________________________________________________________________ Serial Number s ___________________________________________...

Page 3: ...SED IF NEAR DRYERS IN OPERATION CAUTION DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION FOR YOUR SAFETY DO NOT DRY MOP HEADS IN THE DRYER DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES WARNING UNDER NO CIRCUMSTANCES should the dryer door switch or the heat circuit devices ever be disabled Caution Label all wires prior to disconnection when servicing controls Wiring errors can cau...

Page 4: ...rvice call is required to investigate the reason and resolve the issue IMPORTANT PLEASE OBSERVEALLSAFETY PRECAUTIONS displayed on the equipment and or specified in the installation manual included with the dryer Dryers must not be installed or stored in an area where it will be exposed to water or weather The wiring diagram for the dryer is located in the front electrical control box area IMPORTAN...

Page 5: ...16 G Gas Information 22 H Steam Information 26 I Preparation for Operation Start Up 31 J Preoperational Test 32 K Preoperational Instructions 33 L Shutdown Instructions 35 SECTION IV SERVICE PARTS INFORMATION 36 A Service 36 B Parts 36 SECTION V WARRANTY INFORMATION 37 A Returning Warranty Cards 37 B Warranty 37 SECTION VI ROUTINE MAINTENANCE 38 A Cleaning 38 B Adjustments 39 C Lubrication 39 SECT...

Page 6: ...any appliance b DO NOT touch any electrical switch c DO NOT use any phone in your building d Clear the room building or area of ALL occupants e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 5 Installation and service must be performed by a qualified installer service agency or gas s...

Page 7: ...ound the dryer properly will VOID THE WARRANTY 11 UNDER NO CIRCUMSTANCES should the dryer door switch or the heat circuit devices ever be disabled WARNING PERSONAL INJURY OR FIRE COULD RESULT SHOULD THE DRYER DOOR SWITCH OR THE HEAT CIRCUIT DEVICES EVER BE DISABLED 12 This dryer is not to be used in the presence of dry cleaning solvents or fumes 13 Remove articles from the dryer as soon as the dry...

Page 8: ..._________________ __________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________...

Page 9: ...ø 2 3 4w 50 60 Hz APPROXIMATE NET WEIGHT 535 lb 242 7 kg APPROXIMATE SHIPPING WEIGHT 585 lb 265 4 kg AIRFLOW 60 Hz 460 cfm 13 0 cmm 50 Hz 383 cfm 10 8 cmm EXHAUST CONNECTION DIAMETER 8 20 3 cm OVEN SIZE kW Btu hr kcal hr 15 51 200 12 900 20 68 200 17 200 24 81 900 20 600 30 102 400 25 800 VOLTAGE AVAILABLE 120 480V 1 3ø 2 3 4w 50 60 Hz APPROXIMATE NET WEIGHT 580 lb 263 1 kg APPROXIMATE SHIPPING WE...

Page 10: ...6 JLA Limited 113161 14 NOTE The manufacturer reserves the right to make changes in specifications at any time without notice or obligation SPECIFICATIONS ...

Page 11: ... can be moved to its final location while still attached to the skid or with the skid removed To unskid the dryer locate and remove the four 4 bolts securing the base of the dryer to the wooden skid Two 2 are at the rear base remove the back panel for access and two 2 are located in the bottom of the lint chamber To remove the two 2 bolts located in the lint chamber area remove the lint door With ...

Page 12: ...anual refer to Fresh Air Supply Requirements in Section D 5 Clearance provisions must be made from combustible construction as noted in this manual refer to Dryer Enclosure Requirements in Section C 6 Provisions must be made for adequate clearances for servicing and for operation as noted in this manual refer to Dryer Enclosure Requirements in Section C 7 The dryer must be installed with a proper ...

Page 13: ... 30 48 cm is required providing no sprinkler is located above the dryer For steam dryers or if a sprinkler is located above the dryer 18 inches 45 72 cm is required D Dryer should be positioned 12 inches 30 48 cm away from the nearest obstruction and 24 inches 60 96 cm is recommended for ease of installation maintenance and service E 2 inch 5 08 cm minimum is required for opening the control door ...

Page 14: ...y replenished from the outdoors If the make up air is inadequate drying time and drying efficiency will be adversely affected Ignition problems and sail switch fluttering problems may result as well as premature motor failure from overheating The dryer must be installed with provisions for adequate combustion and make up air supply Air supply make up air must be given careful consideration to ensu...

Page 15: ...to be added should overlap the duct to which it is connected ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building Additionally inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning NOTE When the exhaust ductwork passes through a wall ceiling or roof made of combustible materials the opening mu...

Page 16: ...ENTING When horizontal single 8 inch 20 32 cm venting is used the ductwork to the outlet cannot exceed 30 feet 9 14 meters refer to Illus A below This calculation of 30 feet 9 14 meters compensates or allows for the use of a maximum of only one 1 elbow Illus A ...

Page 17: ...ng the two 2 elbows creating the 180 turned downward outside outlet Illus B If the length of the duct run or quantity of elbows used exceeds the above noted specifications the cross section area of the ductwork must be increased in proportion to the number of elbows or duct run added IMPORTANT For extended ductwork runs the cross section area of the duct can only be increased to an extent For exte...

Page 18: ...hould be tapered with the diameter increasing before each individual 8 inch 20 32 cm duct is added refer to Illus C and Illus D Illus C Multiple Dryer Venting Horizontal With 8 inch 20 32 cm Diameter Exhaust Connections at Common Duct Horizontal venting must not exceed 40 feet 12 2 meters this calculation compensates for the use of a maximum of only one 1 elbow which is the outside outlet protecti...

Page 19: ...o more than four 4 dryers maximum should be connected to one 1 main common duct with a vertical run NOTE Ductwork should be laid out in such a manner where allowances are made at rear area of the dryer for removal of rear service panels or guards Illus D shows the minimum cross section area for vertical multiple dryer venting These figures must be increased in proportion if the main duct run from ...

Page 20: ...ust be connected with copper wire only DO NOT use aluminum wire it can create a fire hazard The copper conductor wire cable must be of proper ampacity and insulation in accordance with electric codes for making ALL service connections NOTE The use of aluminum wire will VOID THE WARRANTY IMPORTANT A separate protected circuit must be provided to each dryer NOTE An individual ground circuit must be ...

Page 21: ...o appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz NON REVERSING 120 1ø 2 8 7 15 208 1ø 2 5 5 15 220 1ø 2 4 5 3 9 15 230 1ø 2 3 2 3 5 15 240 1ø 2 4 8 4 6 15 208 3ø 3 3 1 15 220 3ø 3 3 1 3 9 15 240 3ø 3 3 3 4 2 15 460 480 3ø 3 2 1 15 230 3ø 3 3 5 15 380 400 3ø ...

Page 22: ... 240 3ø 3 20 53 53 70 208 3ø 3 24 72 100 220 3ø 3 20 57 56 80 230 3ø 3 22 58 59 80 240 3ø 3 24 63 62 80 380 3ø 4 17 30 40 400 3ø 4 18 5 30 40 416 3ø 4 20 32 50 380 3ø 4 20 34 50 400 3ø 4 22 35 50 416 3ø 4 24 38 50 208 3ø 3 20 59 80 220 3ø 3 17 48 60 240 3ø 3 20 51 52 70 380 3ø 3 17 29 40 460 3ø 3 18 5 25 40 480 3ø 3 20 26 40 208 3ø 3 24 70 90 220 3ø 3 20 56 56 80 240 3ø 3 24 61 62 80 380 3ø 3 20 3...

Page 23: ...orm to applicable Canada Standards Canadian Electrical Codes Parts 1 2 CSA C22 1 1990 or LATEST EDITION The ground connection may be to a proven earth ground at the location service panel For added personal safety when possible it is suggested that a separate ground wire size per local codes be connected from the ground connection of the dryer to a grounded cold water pipe DO NOT ground to a gas p...

Page 24: ...2 Green Ground a Gas and Steam Models Only IMPORTANT A separate protected circuit must be provided to each dryer 1 Single Phase 1ø Wiring Connections Hookup The electrical input connections on ALL single phase 1ø gas and steam dryers are made into the rear service box located at the upper left area of the dryer The ground connection is made to the copper lug also provided in this box To gain acces...

Page 25: ...onnection is required on a 3 phase 3ø dryer CAUTION The dryer must be grounded A ground lug has been provided for this purpose Input connection wiring must be sized properly to handle the dryer s current draw This information is printed on the dryer s data label IMPORTANT A strain relief must be used where the input wiring enters the oven assembly 2 3 Phase 3ø Wiring Connections Hookup The electri...

Page 26: ... irreparable damage to the gas valve which will VOID THE WARRANTY WARNING FIRE OR EXPLOSION COULD RESULT DUE TO FAILURE OF ISOLATING OR DISCONNECTING THE GAS SUPPLYAS NOTED 1 Gas Supply The gas dryer installation must meet theAmerican National Standard National Fuel Gas CodeANSI Z223 1 LATEST EDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 ...

Page 27: ...etric equivalents Measured at outlet side of gas valve pressure tap when gas valve is on b Gas Connections Inlet connection ___________ 1 2 N P T Inlet supply size ___________ 1 2 Diameter Pipe minimum Btu hr input per dryer _____ 95 000 23 940 kcal hr 1 Natural Gas Regulation is controlled by the dryer s gas valve s internal regulator Incoming supply pressure must be consistent between a minimum ...

Page 28: ...ar of the dryer The minimum pipe size supply line to the dryer is 1 2 inch diameter For ease in servicing the gas supply line of each dryer must have its own shutoff valve IMPORTANT The gas supply line to each dryer must be a minimum of 1 2 inch 12 7 mm DO NOT REDUCE THIS PIPE SIZE REQUIREMENT The size of the main gas supply line header will vary depending on the distance this line travels from th...

Page 29: ... gauge connection must be installed in the main gas supply line immediately upstream of each dryer IMPORTANT Pipe joint compounds that resist the action of natural gas and L P gas must be used IMPORTANT Test ALL connections for leaks by brushing on a soapy water solution liquid detergent works well WARNING NEVER TEST FOR LEAKS WITH A FLAME IMPORTANT The dryer and its individual shutoff valve must ...

Page 30: ...mponent failure which will VOID THE WARRANTY NOTE The dryer is manufactured with a pneumatic piston damper system which requires an external supply of air 80 psi 10 psi 5 51 bar 0 68 bar 1 Steam Coil pH Level The normal pH level for copper type steam coils must be maintained between a value of 8 5 to 9 5 For steel type steam coils the pH level must be maintained between a value of 9 5 to 10 5 Thes...

Page 31: ...l allow the dryer to be isolated from the supply main and the return main if the dryer needs maintenance work e Install an inverted bucket steam trap and check valve at least 12 inches 30 48 cm below the steam coil as close to the coil as possible A trap with a capacity of 210 lb 95 3 kg of condensate per hour at 125 psi 8 62 bar is needed for each unit f The supply line and the return line should...

Page 32: ...th the electromechanical steam damper option Compressed Air Supply Air Pressure Normal 80 psi 5 51 bar Minimum Supply 70 psi 4 82 bar Maximum Supply 90 psi 6 21 bar Shaded areas are stated in metric equivalents b Air Connection Air connection to system 1 8 N P T c Air Regulation No air regulator or filtration is provided with the dryer External regulation filtration of 80 psi 5 51 bar must be prov...

Page 33: ...ing instant heat to start the drying process When the damper is closed ambient air is drawn directly into the basket tumbler allowing a rapid cool down Diagram 1 shows the damper in the heating open mode allowing heat into the basket tumbler Diagram 2 shows the damper in the cool down closed mode pulling ambient air directly into the basket tumbler without passing through the coils NOTE With the d...

Page 34: ... Air Piston Flow Control Operation Adjustment Damper operation was tested and adjusted prior to shipping at 80 psi 5 51 bar If damper air adjustment is necessary locate the flow control valve and make the necessary adjustments as noted below ...

Page 35: ...heck bolts nuts screws terminals and fittings for tightness 6 GAS MODELS be sure that ALL gas shutoff valves are in the open position 7 Check ALL back guard panels and service box covers have been replaced 8 Make sure the lint coop support bracket has been removed 9 Check the lint door to ensure that it is closed and secured in place IMPORTANT If during installation the lint door safety chain was ...

Page 36: ...ernal diagnostics If ignition is not established after two attempts the heat circuit in the DSI module will lockout until it is manually reset To reset the DSI system open and close the main door and restart the dryer b A gas pressure test should be taken at the gas valve pressure tap of each dryer to ensure that the water column W C pressure is correct and consistent NOTE Water column pressure re...

Page 37: ...er wheel impellor fan is rotating in the wrong direction this will not only drastically reduce drying efficiency but it can also cause premature component failure K PREOPERATIONAL INSTRUCTIONS COIN MODELS Microprocessor Controller Computer 1 When the microprocessor controller computer is in the ready state the liquid crystal display L C D screen will display Ready Insert XX XX amount to Start 2 In...

Page 38: ...te NOTE Press and hold the DOWN ARROW to view the basket tumbler RPM 5 When the programmed drying time has expired the Phase 7 non coin microprocessor controller computer will proceed into the Cool Down Cycle 6 Once the Cool Down Cycle begins at the end of the heat cycle the L E D display will read COOL DOWN TEMP ___ ___ MINUTES REMAINING At the end of the heat cycle the dryer will shut off the he...

Page 39: ...al disconnect switch or the circuit breaker 2 Discontinue the heat supply a GAS MODELS discontinue the gas supply 1 SHUT OFF external gas supply shutoff valve 2 SHUT OFF internal gas supply shutoff valve located in the gas valve burner area b STEAM MODELS discontinue the steam supply 1 SHUT OFF external location furnished shutoff valve 2 SHUT OFF internal steam valves in the supply lines and the r...

Page 40: ...ect model number and serial number so that your inquiry is handled in an expeditious manner B PARTS Replacement parts should be purchased from the distributor from whom the JLA equipment was purchased If the distributor cannot be contacted or is unknown contact the JLA Parts Department for a distributor in your area Parts may also be purchased directly from JLA Parts Department by calling 01422 82...

Page 41: ... A separate warranty card must be completed and returned for each individual dryer NOTE Be sure to include the installation date when returning the warranty card s B WARRANTY For a copy of the JLA commercial warranty covering your particular dryer s contact the JLA distributor from whom you purchased the equipment and request a dryer warranty form If the distributor cannot be contacted or is unkno...

Page 42: ...D OTHER FLAMMABLE VAPORS AND LIQUIDS NOTE Suggested time intervals shown are for average usage which is considered six 6 to eight 8 operational running hours per day IMPORTANT Dryer produces combustible lint and must be exhausted to the outdoors Every 6 months inspect the exhaust ducting and remove any lint buildup SUGGESTED CLEANING SCHEDULE EVERY THIRD OR FOURTH LOAD Clean the lint screen every ...

Page 43: ...h is located in the burner area of the dryer NOTE When cleaning the dryer cabinet s avoid using harsh abrasives A product intended for the cleaning of appliances is recommended B ADJUSTMENTS 7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER Inspect bolts nuts screws setscrews grounding connections and nonpermanent gas connections unions shutoff valves and orifices Motor and drive belts shoul...

Page 44: ...of heat gas electric or steam 2 Serial Number Allows the manufacturer to gather information on your particular dryer 3 Type of Heat This describes the type of heat for your particular dryer gas either natural gas or L P gas electric or steam 4 Heat Input For Gas Dryers This describes the heat input in British thermal units per hour Btu hr or kilowatts kW 5 Orifice Size For Gas Dryers Gives the num...

Page 45: ...hich is located in the upper rear area of the dryer Both the dwell stop time and basket tumbler spin time are adjustable by mode selection switches located on the electronic timer as noted in the illustration below TIMING LEGEND SPIN TIME Adjustment Position Number 1 2 3 4 5 Time in Seconds 30 60 90 120 150 DWELL STOP TIME Adjustment Position Number 1 2 3 4 5 Time in Seconds 5 6 3 7 6 8 9 10 2 Val...

Page 46: ...JLA Part No 113161 14 01 08 15 ...

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