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 BA-40100-02-V17  |  7

Operating instructions

4 Assembly and installation

4.1 General Notes

For installation, the local directions and regulations have to be adhered 
to. Any mounting position is possible. The ambient conditions are to be 
maintained in accordance with the technical data. Exposure of the unit 
to direct heat and sunlight must be avoided.

4.1.1 Structure TOPAX DX housing

The front housing 

④ 

and the rear housing 

① 

of the TOPAX DX are fitted 

together with two pivots (

 and 

). The unit is designed so that the 

TOPAX DX can be opened from either side.

Fig. 1: Front and reare housing

4.1.2 Opening the housing

The bolts (hinge pivots) are purposely tightened so that they can only 
be removed using a tool. After removing the nut 

 at the top from the 

pivot using a screwdriver, you can remove this 

⑥ 

pivot downwards. For 

this purpose screw the supplied M4 screw 

 into the pivot from below.

When the reassembling, make sure to fit all nuts back in place.

ATTENTION!

In order to open the housing remove only one pivot 
from the equipment. If both pivots are removed at 
the same time, the front housing will no longer be 
attached to the bottom section.

Fig. 2: Open the casing onto the casing fastener on the wall and/or onto the 
cable connection fastener.

ATTENTION!

The equipment must only be opened when it is dis-
connected from the power supply.

4.2 Wall mounting

For the wall assembly 4 mounting holes are to be found in the lower part 
of the housing. The hardware for wall fixation is provided with the unit 
by the manufacturer.

Summary of Contents for TOPAX DX

Page 1: ...TOPAX DX Multi Channel Controller Operating instructions Read this operating manual before using the equipment To be retained for future reference EN 02...

Page 2: ...ion of the controller function without alarm signaling in the case of filter flushing 23 Low level alert alarm and warning level dosing pump 23 7 Explanation of measuring values outputs 23 Output type...

Page 3: ...all instructions 2 To reduce the risk of injury do not permit children to use this product unless they are closely super vised at all times 3 Risk of electric shock Ensure that the device is secured w...

Page 4: ...e using the equipment 2 1 Use for intended purpose The TOPAX DX is especially designed and meant for metering and con trol applications in swimming pools SPA and bath waters water treat ment plants an...

Page 5: ...terminals Total chlorine measuring input Encapsulated electrode 20 mA type measuring range depending on type of electrode Measuring range adjustable from 0 1 00 mg l 0 2 00 mg l resp 10 00 mg l Condu...

Page 6: ...put chlorine measuring cell M12 X 1 5 LIYY 2x 0 25 mm Digital inputs for each input remote communication cable M12 X 1 5 J Y St Y 2x2x0 6 mm 5 0 mm 3 2 Variants The TOPAX DX is available in different...

Page 7: ...o that they can only be removed using a tool After removing the nut at the top from the pivot using a screwdriver you can remove this pivot downwards For this purpose screw the supplied M4 screw into...

Page 8: ...rear housing 4 4 Technical components Besides the main board the following can be fitted in addition up to 2 input components an output component and an Interface module RS 485 To operate the TOPAX D...

Page 9: ...it shorts they must be protected sepa rately on the maximum relay switching current For inductive loads protective circuit must be ap plied to the relay contacts spark suppression The manufacturer rec...

Page 10: ...interface can be set up using an internal intranet This network still enables telemaintenance 4 5 Electrical installation The equipment may be installed and attached only by authorized and qualified e...

Page 11: ...Connections and patch cords must be clean and dry The permissible bending radius of the cable must be respected The quality of the holding wires must correspond to the defaults from the data sheet of...

Page 12: ...on 2 3 Measurement output 0 4 20 mA pH value 4 5 Measurement output 0 4 20 mA Redox 6 7 Measurement output 0 4 20 mA Temperature or programmed as controller output 8 9 Measurement output 0 4 20 mA com...

Page 13: ...f clips 59 and 61 at wish 60 Driver 61 4 7 3 Input module 3x part no 78404 Terminal Function Cable colour 71 Reference electrode with integrated cable Disinfection potentiostatic measuring cell Refere...

Page 14: ...protected by a password against unauthor ized access see 19 1 24 Menus 5 9 and 5 10 Code und service password on page 37 4 9 First set up and programming guidelines After correct installation switch o...

Page 15: ...d in grey The entry is confirmed with the next key or The TOPAX DX then goes to the next menu Note The configuration does not run automatically through all the menus shown here It depends on the confi...

Page 16: ...the options Relay contact Optocoupler ECO control mode OFF The selected option is highlighted in grey The entry is confirmed with the OK next key or The TOPAX DX then goes to the next menu The key bac...

Page 17: ...ing values NOTE At start up the controller outputs of your TOPAX DX will be function less for approx 60 seconds This time is required to stabilize the electrochemical sen sors connected During the sta...

Page 18: ...nd the state of the electrochemical sensors Look for calibration faults and eliminate them Replace the sensors as soon as possible if necessary You can use the sensors unchanged until replacement 5 1...

Page 19: ...ter storage the transconductance value of the chlorine sensor is shown The typical resistivity value is approx 35 A depending on water type per mg l of free chlorine The plausibility of the transcondu...

Page 20: ...hich is equivalent or close to the zero point of the electrode The ideal electrode zero point 0 mV is at a pH of 7 00 However the real zero point shows minimum variations as against this minimum value...

Page 21: ...erence ATTENTION The offset value is set to 0 after each new cali bration 5 3 Measurement output Redox potential 5 3 1 Technical data Power output Values Input Voltage signal of a Redox single rod mea...

Page 22: ...ectly in the TOPAX DX upon taking of the water sample By means of the DPD method the total chlorine content in the measuring water is determined The measurement must be set in the controller and saved...

Page 23: ...ntake dosing pump disinfec tion medium and or 25 and 26 intake dosing pump pH value can be opened and or closed The notification low level alert and or pH value low level alert will appear on the disp...

Page 24: ...s pumps and solenoid valves which are controlled by the TOPAX DX are called actuators Depending on the final control element used different control functions can be set Possible options are a continuo...

Page 25: ...be adjusted to the controlled system This is achieved via the con trol parameters Xp for the proportional area Tn for the reset time of the integral range and the derivative time Tv for the differenti...

Page 26: ...controller for this measuring input can be analysed separately The time delay of the alarm is adjustable delay 9 2 Safety cutout Y alarm TOPAX DX is equipped with a safety disconnect If due to an unf...

Page 27: ...n mode can be started This can happen automatically when the TOPAX DX timer is activated or when the night time is directly switched on A second possibility is the activation of the night time by an e...

Page 28: ...rameters at the time of switching to night time saving mode will activate ongoing comparative timer check up and the ECO contact will be actually active as soon as the DIN parameters are in place 14 2...

Page 29: ...value is stable near the setpoint The pH value of the water basin must range between 6 8 and 7 3 The current settings of the automatic controller parameters are shown in the self setting menu The pro...

Page 30: ...or conductivity a b c d Menu 2 acts as a sub main menu mg l mV pH alarms controller ESC 039 702 719 09 0 menu 2 recorder night mode service mg l 2 Fig 25 Menu 2 Extension of the main menu You can acce...

Page 31: ...ibration the sensors are calibrated with the inputs According to the setting the following inputs can be selected Menu Input Key 1 2 1 Disinfection Disinfection 1 2 2 pH value pH value 1 2 3 3 Redox R...

Page 32: ...represented by coloured curves These can be constructed at different time intervals A time range of 60 minutes 4 hours or 24 hours can be displayed To change the desired time to a respectively bigger...

Page 33: ...1 3 1 Parameter Xp value 2 1 1 3 2 Parameter Tn ON or OFF time 2 1 1 3 3 Parameter Tv ON or OFF time 2 1 1 4 Basic load ON or OFF time 2 1 1 5 Manual mode value ON OFF shock chlorination 2 1 2 pH valu...

Page 34: ...arm ON or OFF limit value 2 2 1 3 Y alarm ON or OFF time 2 2 1 4 Alarm delay ON or OFF time 2 2 2 pH value 2 2 2 1 Maximum alarm ON or OFF limit value 2 2 2 2 Minimum Alarm ON or OFF limit value 2 2 2...

Page 35: ...mum Maximum Select an input for standardisation of the analogue output Select Min imum or Maximum to define the lower limit or respectively the upper limit of the measured value Enter the requested li...

Page 36: ...trans ferred Furthermore the configuration files can be saved on a PC and trans ferred to an identical TOPAX DX if required 19 1 14 Menu 0 4 1 Configuration next CS120 cell direct potentiostat membran...

Page 37: ...by using a password a 4 digit numerical code All information menus remain available The password is activated 5 minutes after input Menu Function 5 9 Password When the password has been entered the Ca...

Page 38: ...ce of Language on page 14 19 2 Configuration example and terminal connection 19 2 1 Example 1 Controller output Control element Setting Terminal connection clips Disinfection controller C7700 Servomot...

Page 39: ...rated electronic amplifier encapsulated electrode with integrated electronic amplifier encapsulated electrode with integrated electronic amplifier encapsulated electrode with integrated electronic amp...

Page 40: ...baugruppe DO4 DO3 DO2 DO1 78399 DO7 DO6 DO5 DO0 Desinfektion pH Wert REDOX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 mA Stromausg nge digitale Eing nge...

Page 41: ...90 bis 264 V AC Ausgangsbaugruppe 78399 20 mA Stromausg nge digitale Eing nge CPRT ATE 5 fach Alarmrelais Hauptplatine 78404 Netzteil Eingangsbaugruppe 5 fach Eingangs baugruppe 3 fach 1 2 3 4 5 6 7...

Page 42: ...sgangsbaugruppe 78399 digitale Eing nge CPRT ATE 5 fach Alarmrelais Hauptplatine 78404 Netzteil Eingangsbaugruppe 5 fach Eingangs baugruppe 3 fach C P 20mA ATE 78403 78402 20 mA Stromausg nge 1 2 3 4...

Page 43: ...EDOX DO4 DO3 DO2 DO1 DO7 DO6 DO5 DO0 Bezugselektrode Gegenelektrode Edelstahl Messelektrode Gold C7700 2 3 1 11 10 12 AUF ZU Temperatur Messwasser mangel 90 bis 264 V AC pH Wert Dosierpumpe Gesamtchlo...

Page 44: ...erminal plan pH Wert REDOX DO4 DO3 DO2 DO1 DO7 DO6 DO5 DO0 C7700 2 3 1 11 10 12 AUF ZU Temperatur Messwasser mangel 90 bis 264 V AC pH Wert Dosierpumpe Membranbedeckte Messzelle 4 20 mA Desinfektion A...

Page 45: ...ktion Potenziostatische Messzelle pH Wert REDOX DO4 DO3 DO2 DO1 DO7 DO6 DO5 DO0 Bezugselektrode Gegenelektrode Edelstahl Messelektrode Gold C7700 2 3 1 11 10 12 AUF ZU Temperatur Messwasser mangel 90...

Page 46: ...at the connector converter DO4 DO3 DO2 DO1 78404 78403 78402 DO7 DO6 DO5 DO0 78399 B A 78406 Rechnerschnittstelle 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32...

Page 47: ...4 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5 fach Eingangsbaugruppe C P 20mA ATE 3 fach Ausgangsbaugruppe Alarmrel...

Page 48: ...tromausg nge digitale Eing nge 36 37 38 PE N L Netzteil 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5...

Page 49: ...36 37 38 PE N L Netzteil 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5 fach Eingangsbaugruppe C P 20m...

Page 50: ...N L Netzteil 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5 fach Eingangsbaugruppe C P 20mA ATE 3 fach...

Page 51: ...Netzteil 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5 fach Eingangsbaugruppe C P 20mA ATE 3 fach Ausg...

Page 52: ...0 31 32 36 37 38 PE N L Netzteil 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 Eingangsbaugruppe CPRT ATE 5 fach Eingangsbaugruppe...

Page 53: ...ftware version installed on the TOPAX DX from the memory card see section 4 9 2 Choice of Language on page 14 The language files can be found in the lang directory which is supplied together with the...

Page 54: ...aved to the memory card The TOPAX DX can be operat ed further without a card restart required The memory card can be read out to a PC with a card reading device Fig 43 Slot for the memory card on the...

Page 55: ...ed configurable Min alarm Measurement below set level Activated configurable Y alarm Safety cutout see section 9 2 Activated configurable 25 2 3 Remedy Display Reason Remedy System start System restor...

Page 56: ...ine Conductivity 26 2 2 Output types 26 2 3 Output Disinfection Output type Terminal connection clips Servomotor with potentiometer Motor Potentiometer with position feedback Servo motor without poten...

Page 57: ...ction clips Pulse frequency optocoupler Pulse frequency relay Pulse length relay Continuous regulating output 0 4 20 mA ON OFF relay OFF 26 2 8 DIN contact and ECO mode Output Output Terminal connecti...

Page 58: ...idez NL EU overeenstemmingsverklaring Ondergetekende Lutz Jesco GmbH Am Bostelberge 19 30900 Wedemark bevestigt dat het volgende genoemde apparaat in de door ons in de handel gebrachte uitvoering vold...

Page 59: ...BA 40100 02 V17 59 Operating instructions...

Page 60: ...Website www lutz jescoasia com Austria Lutz Jesco GmbH Aredstra e 7 2 2544 Leobersdorf Austria Tel 43 2256 62180 Fax 43 2256 6218062 E mail info lutz jesco at Website www lutz jesco at Middle East Lut...

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