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EASYPOOL SMART 0 Operating Manual  |  19

Controller

Fig. 4.5.1: Chlorine dissociation curve as a function of the pH value

For  photometric  measurements  the  pH  value  of  the  sample  is 
buffered to approx. pH 6.5. As a result the measurement has a 
higher effective chlorine content than is actually in the bathing 
water. In the presence of high pH-values significant differences 
will occur between expected and actual disinfection if assessed 
by  photometric  analysis. The  main  display  will  show  therefore 
 free chlorine values: the photometry value and the the effec-
tive chlorine content ("eff. chlor") to kill germs at the current pH 
value.

NOTICE!

For saline bathing water use a platinum/silver chlorine 
measurement cell instead of platinum/copper.

Calibration

Before starting the calibration, the upper value of the measuring 
range of the sensor must be specified (Main menu >> Menu  
>>Service >> Inputs). In non-DIN 19643 operated swimming 
pools it is preferable to use the 0 …  mg/l measuring range.
The input can then be calibrated using a two-point calibration 
(Main menu >> Calibrate >> Free Chlorine >>  point):
The physical value (µA) measured at the sensor is shown on the 
display during calibration.

Calibration method 1: Zero-point calibration

The sample water flow is therefore stopped. (ball valve on water 
sampling station inlet). The value of the physical quantity shown 
on the display (approx 5 … 10 μA) can be saved with "OK" as 
soon as it stops changing. The device automatically changes to 
the next menu section.

Calibration method 2: DPD

The sensor is operated with sample water. If the physical value 
on the display does not change any more, the chlorine content in 
the sample water is determined via a photometer (DTP method). 
To avoid signal deviations during DTP determination as reading 
errors, the sample water must be taken from the measuring cell 
and the current signal at the time of removal of the sample water 
must be saved. The content of chlorine in water is measured by 
means of the DPD method. The value must be set in the control-
ler and saved by pressing OK.
After storage the transconductance value of the chlorine sensor 
is shown. The typical transconductance reading is 5 µA … 35 
µA (depending on water sample) per mg/l of free chlorine. The 

accuracy  of  resistivity  measurements  is  monitored  throughout 
the process.
1-point calibration is often sufficient (reference value  only) to 
check the chlorine content after optimization.

4.5.2 Measuring input pH value

The voltage signal transmitted by the combination electrode is 
proportional to the pH value. This voltage is defined by the Nernst 
voltage. The Nernst voltage ist he change in voltage per pH unit. 
It depends on the temperature of the medium to be measured 
(see corresponding technical literature or German Standard DIN 
1961).
The Nernst voltage is measured between the pH glass electrode 
and a reference electrode. Mechanically these two electrodes are 
integrated in a pH combination electrode.

Calibration

Calibration of the electrode may be performed by ways of "-
point calibration" with  buffer solutions or by "1-point calibra-
tion" with final input of the resistivity value. "Single point calibra-
tion" requires the transconductance of the single-rod measuring 
cell to be measured in a laboratory beforehand.
The  actual  voltage  of  the  single-rod  measuring  cell  and  the 
theoretical value (ideal value) of the buffer solution setting are 
displayed during calibration. This allows the rating of the single-
rod measuring cell to be determined during calibration, assuming 
fresh buffer solutions.
The reaction time for any brand new electrode is just a few sec-
onds and the electrode is considered as fully adjusted when the 
physical reading becomes stable. In the case of older combina-
tion electrodes the reaction time may be longer.

2-point calibration

Main menu >> Calibrate >> pH value >>  point

Buffer 1: Zero-point calibration

Submerge  the  pH  combination  electrode  in  a  buffer  solution 
which is equivalent or close to the zero point of the electrode. 
The ideal zero point (O mV) of the combination electrode is pH 
7.00, the actual zero point, however, deviates slightly from this 
value. For zero-point calibration a buffer solution of pH 6.80 is 
available from the manufacturer. When immersing the pH single-
rod measuring cell in this solution, a voltage of 1 mV can be 
displayed theoretically. The physical value actually measured is, 
however, always different  from the theroretical one.
When the physical value on the display becomes stable, you may 
save the calibrated value by pressing „OK“.

IMPORTANT!

Should the actual measured voltage strongly differ 
from the design zero-point of the electrode, it means 
there is a zero-point drift of the electrode. Zero-point 
drift should not exceed the specifications of the DIN 
Standards  19265.  In  the  event  of  zero-point  drift 
exceeding ± 40 mV, TOPAX DX gives a poor probe 
calibration warning.

Summary of Contents for EASYPOOL SMART 02

Page 1: ...02 Water sampling station for private swimming pool applications EN 01 Dosing Conveying Control Liquids Gases Systems Operating Manual Read this operating manual before start up To be retained for fu...

Page 2: ...nstallation and Commissioning 29 5 1 Tools required 29 5 2 Wall mount 29 5 3 Electrical connection 29 5 4 Connection to the pool water circuit 29 5 5 Fitting and calibrating sensors 31 5 6 Starting au...

Page 3: ...safety tips Basic safety precautions should always be followed when install ing and using this electrical equipment These precautions in clude the following WARNING 1 Read and follow all instructions...

Page 4: ...plicable regulations must be observed The operating manuals of prod ucts used in the system must be observed in par ticular the operating manual of the peristaltic pump which is included separately wi...

Page 5: ...re gauge e depending on model and pH electrode f The water sampling station is connected to the swimming pool water system All the items required for inclusion in the system and for disinfection are e...

Page 6: ...42401014 Yes 42401003 REDOX pH value Yes 42401004 Yes 42401000 Active oxygen 42401010 Flow through chlorine electrolysis 0 20 mA Chlorine pH value Yes Yes 42401001 Chlorine pH value Conductivity 0 20...

Page 7: ...rode Output signal 4 20 mA 0 20 or 0 60 mS cm Operating pressure 0 2 3 bar Operating temperature 5 40 C Water requirement approx 45 l h Weight approx 11 kg Hydraulic connections Clamped connection for...

Page 8: ...ity conductiv or inductive with separate measuring amplifier 20 mA type measuring range depending on type of measuring amplifier Digital inputs Early warning level input for disinfectant Warning level...

Page 9: ...hinge pivot from the equipment If both bolts are removed at the same time the upper part and the lower part of the box will fall loose NOTICE The equipment is to be opened only when plugged off the po...

Page 10: ...order no 78402 Terminal Function Analogue power outputs 0 4 20 mA see also chapter 4 10 1 Measurement value output 0 4 20 mA Disinfection 2 3 pH value 4 5 Temperature 6 7 Salt content 8 9 Programmed a...

Page 11: ...no 78404 optional Terminal Function 71 not used 72 73 74 20 mA passively without supply to the sensor Conductivity measurement 75 76 not used 77 78 outputs board order no 78399 Termi nal Output 81 Di...

Page 12: ...z Description Term Cable Remarks a Chlorine measuring cell CS120 51 A red RD platinum Pt 52 A Blue BU Copper Cu purple VT Silver Ag b pH single rod measuring cell 53 white WH Internal lead 54 black BK...

Page 13: ...ater contact 17 18 Description Term Cable Remarks f Disinfection peristaltic pump 88 Brown BN Relay 41 Blue BU N 39 Yellow green YE GN PE g Peristaltic pump pH 90 Brown BN Relay 41 Blue BU N 39 Yellow...

Page 14: ...sample water contact 17 18 Description Term Cable Remarks j Technoline SC 11 14 Flow through chlorine elec trolyses 1 power supply unit 2 control unit 3 cable A N 91190000 4 electrolytic cell 87 88 y...

Page 15: ...contact 17 18 Description Term Cable Remarks j Technoline SC 11 14 Flow through chlorine elec trolyses 1 power supply unit 2 control unit 3 cable A N 91190000 4 electrolytic cell 87 88 yellow YE Relay...

Page 16: ...ine dosing 90 Relay 42 N Description Terminal Remarks m Power supply Conductivity transmitter 45 L 41 N 39 PE m Conductivity measuring cell 78403 78399 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 17: ...values are confirmed with the OK button The clock and timer functions are exceptions Their modification does not require any confirmation General rules for entries The values can only be changed with...

Page 18: ...values The input measuring values are examined for Free chlorine pH value REDOX potential Temperature Conductivity In doing so an important element is the calibration of the sen sors NOTICE When set u...

Page 19: ...ufficient reference value 2 only to check the chlorine content after optimization 4 5 2 Measuring input pH value The voltage signal transmitted by the combination electrode is proportional to the pH v...

Page 20: ...this solution a voltage of 12 mV can be displayed theoretically The physical value actually measured is however always different from the theroretical one When the physical value on the display become...

Page 21: ...calibrated the setting can be calculated from the following table The current measured mA is shown in the calibration window A hand held measuring device can be used for the reference measurement 4 6...

Page 22: ...ercentage value the actuator should reach Example a value of 80 operates the automatic controller to a maximum of 80 The algorithm of the automatic control is however computed further on 100 It is to...

Page 23: ...Tv caused by the differential rate drop to 0 even if the actual value keep deviating away from the default one The fact that the control causes the actual value to match the default one is caused main...

Page 24: ...chlorination For shock chlorination the free chlorine controller is switched to manual operation for an adjustable time and an adjustable dosing rate When the time has elapsed the controller automati...

Page 25: ...the logbook 5 7 Clock Setting of date and time 5 8 Timer Setting of control timer 5 9 Password Setting an access code for individual menus 5 10 Service code Setting a code for menu 5 service 5 11 DIN...

Page 26: ...s automatic changeover Menu 5 8 Timer Main menu menu 2 service timer In this menu you can adjust the timer for active oxygen dosing and allocate to individual week days Menu 5 9 and 5 10 code und Serv...

Page 27: ...be switched off in a specific way in menu 2 Service reset press the Switch off key All controllers are set to an output capacity of 0 and all unsaved data is saved to the memory card The controller c...

Page 28: ...MART the last one in the network The resistances are not active in its delivered state The 120 resistor is applied at the PC side via the interface converter The jumper slots are located in the front...

Page 29: ...th a spirit level After assembly put the water sampling station back in the wall bracket and attach the hinges 5 3 Electrical connection All work on the electrical installation must only be carried ou...

Page 30: ...pump and the injection nozzle is included in the supply The suction hose and pressure line should be routed without kinks Note the peristaltic pump entry and exit points Fig 5 4 2 2 Dosing line hose...

Page 31: ...des must be operated for approx 1 hour with pool water prior to calibration They must be removed for calibration To do this the ball valves at the input and output points of the water sampling station...

Page 32: ...oller description Provide the chemical supply for the pH adjustment and disinfec tion in turn by inserting the suction lines in turn into the vessel Note how the dosing starts each time via the perist...

Page 33: ...a container with water Store the electrodes in a frost free environment NOTICE Over long periods of inactivity an oxide layer forms on the copper electrode of the chlorine measuring cell This must be...

Page 34: ...ng of water guiding components Seal replacement Pump hose replacement Injection nozzle maintenance Sensor check Chlorine measuring cell maintenance The chlorine measuring cell is disassembled and visu...

Page 35: ...s and ball valves 38660 Copper electrode flat 22307 Platinum electrode spiral 22306 Silver electrode flat 35506 d Temperature sensor Pt 100 41100022 Table 8 3 Sensors spare parts for sensors and consu...

Page 36: ...drift too large Not activated No Change buffer solution or replace electrode Sensor or single rod measuring cell not compli ant to DIN Standards Check and eventually replace the input sensor Defective...

Page 37: ...he hand measurement is not affected Stabilise the pH reading through appropriate controller adjustment Potential carry over through electrical devices in the pool circuit Compensate potential insert m...

Page 38: ...ation 29 Installation height 29 Installing sensors 31 Insufficient sample water 30 Interruption in operation 33 L Language 27 M Main menu 18 Maintenance 34 Manual operation 24 Measured value alarms 24...

Page 39: ...EASYPOOL SMART 02 Operating Manual 39 Notes Notes...

Page 40: ...40 EASYPOOL SMART 02 Operating Manual Notes...

Page 41: ...dificaci n en la presente mercanc a sin nuestra previa autorizaci n esta declaraci n pierde su validez NL EU overeenstemmingsverklaring Ondergetekende Lutz Jesco GmbH Am Bostelberge 19 30900 Wedemark...

Page 42: ...erties We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free of hazardous materi als i e chemical biological toxic flammable and radioactiv...

Page 43: ...scription of fault Type of fault 1 Mechanical fault Premature wear Wearing parts Breakage other damage Corrosion Damage in transit 2 Electrical fault Connections connectors or cables loose Operating c...

Page 44: ......

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