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30  |  EASYPOOL SMART 0 Operating Manual

Installation and Commissioning

The injection nozzles for disinfectant and pH adjusting solution 
are fitted in the line between the filter system and pool inlet. If a 
flow-through chlorine electrolysis system is used for disinfection, 
the acid injection nozzle must be fitted in front of the electrolysis 
cell.

5.4.1 Sample water supply

For  shipping  purposes  all  the  water  connections  for  the  water 
sample station have been unscrewed and must be refitted to the 
water sampling station. Refer to the station scale drawing for the 
correct positioning. 
The correct hose and connections for the pipe system are includ-
ed in the delivery supply. The screw-in connections are sealed 
with PTFE tape. The hose should be installed without kinks.
Hose connection

Cut off the hose at right angles with a sharp knife.
Push the union nut onto the hose.
Push the hose onto the cone of the connection.
Tighten the union nut carefully. (Plastic!)

NOTICE!

For subsequent maintenance work it is useful if shut-
off valves can be fitted to all site connection points.

NOTICE!

If there are likely to be coarse particles in the sample 
water, a sample water filter must be installed (see chap-
ter 8).

5.4.2 Dosing system assembly

An injection nozzle, pressure line and suction line are supplied 
with each peristaltic pump. The injection nozzle is immersed with 
the transparent hose in the pipeline. It is screwed in the arrow 
direction and sealed with PTFE tape.

Fig. 5.4..1: Injection nozzle (the arrow points in the direction of the pipeline)

Suitable  dosing  hose  for  routing  between  the  peristaltic  pump 
and the  injection nozzle is included in the  supply. The suction 
hose and pressure line should be routed without kinks. Note the 
peristaltic pump entry and exit points.

Fig. 5.4..: Dosing line hose connection




Hose connection

Cut off the hose at right angles with a sharp knife.
Push the union nut onto the hose.
Push the clamping ring onto the hose (note the alignment).
Push the hose onto the tap of the connection.
Push on the clamping ring.
Tighten the union nut carefully. (Plastic!)

NOTICE!

The  peristaltic  pumps  are  only  controlled  after  the 
sensors  have  been  calibrated  to  ensure  imprecise 
measurements  do  not  result  in  faulty  dosing.  The 
suction lines should only be immersed in the chemi-
cal  containers  when  the  calibration  has  been  suc-
cessfully completed.

NOTICE!

Chlorine  bleach  (natrium  hypochloride  solution) 
must never be mixed with acid. Poisonous chlorine 
gas would be released immediately. For this reason 
warning notices accompany systems for using chlo-
rine  bleach.  These  must  be  attached  close  to  the 
system.

5.4.3 Adjusting the sample water flow

Fig. 5.4.3 Adjustment valve

Set all the valves on the sample water line to the 100% open po-
sition. When operating the filter pump the water flow is adjusted 
via a screwdriver on the needle valve. (arrow)

Close the valve fully (clockwise)
The controller shows "insufficient sample water".
Slowly open the valve (anti-clockwise) until the "insufficient 
sample water" display goes out.
Check by applying the inlet ball valve. The "insufficient 
sample water" display appears when the ball valve is closed 
and goes out again when it opens.

For water sampling stations with a chlorine measuring cell the 
correct  sample  water  flow  is  set  when  the  glass  balls  in  the 
measuring cell for cleaning the electrodes safely reach the high-
est point of the measuring cell.








Summary of Contents for EASYPOOL SMART 02

Page 1: ...02 Water sampling station for private swimming pool applications EN 01 Dosing Conveying Control Liquids Gases Systems Operating Manual Read this operating manual before start up To be retained for fu...

Page 2: ...nstallation and Commissioning 29 5 1 Tools required 29 5 2 Wall mount 29 5 3 Electrical connection 29 5 4 Connection to the pool water circuit 29 5 5 Fitting and calibrating sensors 31 5 6 Starting au...

Page 3: ...safety tips Basic safety precautions should always be followed when install ing and using this electrical equipment These precautions in clude the following WARNING 1 Read and follow all instructions...

Page 4: ...plicable regulations must be observed The operating manuals of prod ucts used in the system must be observed in par ticular the operating manual of the peristaltic pump which is included separately wi...

Page 5: ...re gauge e depending on model and pH electrode f The water sampling station is connected to the swimming pool water system All the items required for inclusion in the system and for disinfection are e...

Page 6: ...42401014 Yes 42401003 REDOX pH value Yes 42401004 Yes 42401000 Active oxygen 42401010 Flow through chlorine electrolysis 0 20 mA Chlorine pH value Yes Yes 42401001 Chlorine pH value Conductivity 0 20...

Page 7: ...rode Output signal 4 20 mA 0 20 or 0 60 mS cm Operating pressure 0 2 3 bar Operating temperature 5 40 C Water requirement approx 45 l h Weight approx 11 kg Hydraulic connections Clamped connection for...

Page 8: ...ity conductiv or inductive with separate measuring amplifier 20 mA type measuring range depending on type of measuring amplifier Digital inputs Early warning level input for disinfectant Warning level...

Page 9: ...hinge pivot from the equipment If both bolts are removed at the same time the upper part and the lower part of the box will fall loose NOTICE The equipment is to be opened only when plugged off the po...

Page 10: ...order no 78402 Terminal Function Analogue power outputs 0 4 20 mA see also chapter 4 10 1 Measurement value output 0 4 20 mA Disinfection 2 3 pH value 4 5 Temperature 6 7 Salt content 8 9 Programmed a...

Page 11: ...no 78404 optional Terminal Function 71 not used 72 73 74 20 mA passively without supply to the sensor Conductivity measurement 75 76 not used 77 78 outputs board order no 78399 Termi nal Output 81 Di...

Page 12: ...z Description Term Cable Remarks a Chlorine measuring cell CS120 51 A red RD platinum Pt 52 A Blue BU Copper Cu purple VT Silver Ag b pH single rod measuring cell 53 white WH Internal lead 54 black BK...

Page 13: ...ater contact 17 18 Description Term Cable Remarks f Disinfection peristaltic pump 88 Brown BN Relay 41 Blue BU N 39 Yellow green YE GN PE g Peristaltic pump pH 90 Brown BN Relay 41 Blue BU N 39 Yellow...

Page 14: ...sample water contact 17 18 Description Term Cable Remarks j Technoline SC 11 14 Flow through chlorine elec trolyses 1 power supply unit 2 control unit 3 cable A N 91190000 4 electrolytic cell 87 88 y...

Page 15: ...contact 17 18 Description Term Cable Remarks j Technoline SC 11 14 Flow through chlorine elec trolyses 1 power supply unit 2 control unit 3 cable A N 91190000 4 electrolytic cell 87 88 yellow YE Relay...

Page 16: ...ine dosing 90 Relay 42 N Description Terminal Remarks m Power supply Conductivity transmitter 45 L 41 N 39 PE m Conductivity measuring cell 78403 78399 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 17: ...values are confirmed with the OK button The clock and timer functions are exceptions Their modification does not require any confirmation General rules for entries The values can only be changed with...

Page 18: ...values The input measuring values are examined for Free chlorine pH value REDOX potential Temperature Conductivity In doing so an important element is the calibration of the sen sors NOTICE When set u...

Page 19: ...ufficient reference value 2 only to check the chlorine content after optimization 4 5 2 Measuring input pH value The voltage signal transmitted by the combination electrode is proportional to the pH v...

Page 20: ...this solution a voltage of 12 mV can be displayed theoretically The physical value actually measured is however always different from the theroretical one When the physical value on the display become...

Page 21: ...calibrated the setting can be calculated from the following table The current measured mA is shown in the calibration window A hand held measuring device can be used for the reference measurement 4 6...

Page 22: ...ercentage value the actuator should reach Example a value of 80 operates the automatic controller to a maximum of 80 The algorithm of the automatic control is however computed further on 100 It is to...

Page 23: ...Tv caused by the differential rate drop to 0 even if the actual value keep deviating away from the default one The fact that the control causes the actual value to match the default one is caused main...

Page 24: ...chlorination For shock chlorination the free chlorine controller is switched to manual operation for an adjustable time and an adjustable dosing rate When the time has elapsed the controller automati...

Page 25: ...the logbook 5 7 Clock Setting of date and time 5 8 Timer Setting of control timer 5 9 Password Setting an access code for individual menus 5 10 Service code Setting a code for menu 5 service 5 11 DIN...

Page 26: ...s automatic changeover Menu 5 8 Timer Main menu menu 2 service timer In this menu you can adjust the timer for active oxygen dosing and allocate to individual week days Menu 5 9 and 5 10 code und Serv...

Page 27: ...be switched off in a specific way in menu 2 Service reset press the Switch off key All controllers are set to an output capacity of 0 and all unsaved data is saved to the memory card The controller c...

Page 28: ...MART the last one in the network The resistances are not active in its delivered state The 120 resistor is applied at the PC side via the interface converter The jumper slots are located in the front...

Page 29: ...th a spirit level After assembly put the water sampling station back in the wall bracket and attach the hinges 5 3 Electrical connection All work on the electrical installation must only be carried ou...

Page 30: ...pump and the injection nozzle is included in the supply The suction hose and pressure line should be routed without kinks Note the peristaltic pump entry and exit points Fig 5 4 2 2 Dosing line hose...

Page 31: ...des must be operated for approx 1 hour with pool water prior to calibration They must be removed for calibration To do this the ball valves at the input and output points of the water sampling station...

Page 32: ...oller description Provide the chemical supply for the pH adjustment and disinfec tion in turn by inserting the suction lines in turn into the vessel Note how the dosing starts each time via the perist...

Page 33: ...a container with water Store the electrodes in a frost free environment NOTICE Over long periods of inactivity an oxide layer forms on the copper electrode of the chlorine measuring cell This must be...

Page 34: ...ng of water guiding components Seal replacement Pump hose replacement Injection nozzle maintenance Sensor check Chlorine measuring cell maintenance The chlorine measuring cell is disassembled and visu...

Page 35: ...s and ball valves 38660 Copper electrode flat 22307 Platinum electrode spiral 22306 Silver electrode flat 35506 d Temperature sensor Pt 100 41100022 Table 8 3 Sensors spare parts for sensors and consu...

Page 36: ...drift too large Not activated No Change buffer solution or replace electrode Sensor or single rod measuring cell not compli ant to DIN Standards Check and eventually replace the input sensor Defective...

Page 37: ...he hand measurement is not affected Stabilise the pH reading through appropriate controller adjustment Potential carry over through electrical devices in the pool circuit Compensate potential insert m...

Page 38: ...ation 29 Installation height 29 Installing sensors 31 Insufficient sample water 30 Interruption in operation 33 L Language 27 M Main menu 18 Maintenance 34 Manual operation 24 Measured value alarms 24...

Page 39: ...EASYPOOL SMART 02 Operating Manual 39 Notes Notes...

Page 40: ...40 EASYPOOL SMART 02 Operating Manual Notes...

Page 41: ...dificaci n en la presente mercanc a sin nuestra previa autorizaci n esta declaraci n pierde su validez NL EU overeenstemmingsverklaring Ondergetekende Lutz Jesco GmbH Am Bostelberge 19 30900 Wedemark...

Page 42: ...erties We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free of hazardous materi als i e chemical biological toxic flammable and radioactiv...

Page 43: ...scription of fault Type of fault 1 Mechanical fault Premature wear Wearing parts Breakage other damage Corrosion Damage in transit 2 Electrical fault Connections connectors or cables loose Operating c...

Page 44: ......

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