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| Operation Manual C 2213 | Contents
Table of Contents
1 Safety .....................................................................................................................................................................3
1.1 General ........................................................................................................................................................................................................... 3
1.2 Warnings used in this Operation & Maintenance Manual ............................................................................................................................... 3
1.3 Qualification and training of personnel ........................................................................................................................................................... 3
1.4 Hazards due to non-compliance with the safety instructions ......................................................................................................................... 4
1.5 Safe operation ................................................................................................................................................................................................ 4
1.6 Safety instructions for the owner/operator ...................................................................................................................................................... 4
1.7 Safety instructions for installation, maintenance and inspection..................................................................................................................... 4
1.8 Unauthorized modification and production of spare parts .............................................................................................................................. 4
1.9 Impermissible modes of operation ................................................................................................................................................................. 4
1.10 Dosing of Chemicals .................................................................................................................................................................................... 5
1.11 Special notes for working with chlorine gas metering units and the usage of chlorine ................................................................................. 6
2 Before placing in operation ...................................................................................................................................7
2.1 Compliant use ................................................................................................................................................................................................ 7
2.2 Scope of delivery ............................................................................................................................................................................................ 7
2.3 Steps to take for start-up ................................................................................................................................................................................ 7
3 Functional principle of the vacuum regulator ...................................................................................................... 8
3.1 Chlorine Gas .................................................................................................................................................................................................. 8
3.2 Vacuum regulator ........................................................................................................................................................................................... 8
3.3 Technical data ................................................................................................................................................................................................. 9
3.4 Dimensions .................................................................................................................................................................................................... 10
4 General ...................................................................................................................................................................11
5 Installation ............................................................................................................................................................. 12
5.1 Chlorine delivery ............................................................................................................................................................................................ 12
5.2 Design of the piping system ........................................................................................................................................................................... 15
5.3 Installation of units ......................................................................................................................................................................................... 18
6 Start up .................................................................................................................................................................. 20
6.1 Leakage test.................................................................................................................................................................................................... 20
6.2 Starting the system ......................................................................................................................................................................................... 20
7 Operation ...............................................................................................................................................................21
7.1 Cylinder exchange .......................................................................................................................................................................................... 21
8 Switching off.......................................................................................................................................................... 22
9 Maintenance ..........................................................................................................................................................23
9.1 Dismounting of the complete vacuum regulator ............................................................................................................................................. 23
9.2 Check ............................................................................................................................................................................................................. 26
9.3 Adjustment of simultaneous delivery .............................................................................................................................................................. 26
9.4 Safety valve .................................................................................................................................................................................................... 29
9.5 Activated-carbon cartridge.............................................................................................................................................................................. 29
10 Troubleshooting ...................................................................................................................................................30
11 Accessories.......................................................................................................................................................... 32
12 Installation examples ..........................................................................................................................................36
12.1 Several full-vacuum chlorinators mounted directly on the chlorine cylinders ............................................................................................... 36
12.2 Manifold with one vacuum regulator for each cylinder line........................................................................................................................... 36
12.3 Schematic diagram of a complete chlorination installation ........................................................................................................................... 37
13 Maintenance kits .................................................................................................................................................38
14 Unit revision .........................................................................................................................................................38
15 Declaration of harmlessness ..............................................................................................................................39
16 EC Manufacturer’s Declaration ...........................................................................................................................40
17 Warranty Application ...........................................................................................................................................41