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CHAPTER VII
MAINTENANCE

KAPITEL VII

VEDLIGEHOLD

LUBRICANTS
SPECIAL TOOLS

SMØREMIDLER

SPECIALVÆRKTØJER

667300DK5

VII – 3.248

AGIP

BLASIA

BP-MACH

ENERGOL GR-HP 320

CASTROL

ALPHA SP 320

CHEVRON

NL GEAR COMPOUND 320

ELF

REDUCTELF SP 320

ESSO

SPARTAN EP 320

FINA

GIRAN

320

GULF

EP LUBRICAT OIL HP 320

MELLANA

320

MOBIL

632

OMEGA

690 SAE 140

SHELL

OMALA EP 320

TOTAL

CARTER EP 320

Oil quantity

Oliemængde

EX 800, EXG 800:

2.8 L

EX 800, EXG 800:

2.8 L

EX 1000 - 1200, EXG 1200:

4.2 L

EX 1000 - 1200, EXG 1200:

4.2 L

Summary of Contents for JENROLL EX12

Page 1: ...60706 Maschinenr Distributor Forhandler Project Projekt Manufacturer Fabrikant JENSEN USA INC 4211 Pleasant Road P O Box 188 SC 29716 Fort Mill USA Tel 1 803 548 3653 Fax 1 803 548 3843 AMERIPRIDE MIN...

Page 2: ...ion 7 2 7 Valseposition 7 2 7 Oil change and lubrication of roller bearing 7 2 8 Udskiftning af olie og sm ring af valseleje 7 2 8 Packing change 7 2 9 Udskiftning af pakninger 7 2 9 Raising of roller...

Page 3: ...snore 7 2 22 Air pressure filter 7 2 23 Trykluftfilter 7 2 23 Tensioning of inlet belts Option 7 2 24 Stramning af indl bsb ndler Option 7 2 24 Change of belts Option 7 2 25 Udskiftning af b ndler Opt...

Page 4: ...b i el kasser skal f lgende iagttages Maintenance of the electric parts must only be carried out by qualified personnel and the main switch must always be locked in position 0 Indgreb i maskinens elek...

Page 5: ...r trykl st og afk let til temperaturer under 65 C 149 F After termination of the work the maintenance personnel can again hand over the machine to the operating personnel for normal operation Efter en...

Page 6: ...ress the OK button pos no 3 Tryk p XXXXXXXXXX pos nr 2 skriv password et 7 8 9 p tastaturet og tryk p OK knappen pos nr 3 Press the Machine field pos no 4 Tryk herefter p Machine feltet pos nr 4 No 5...

Page 7: ...te control pos no 10 Alternativt kan maskinen nu k res med fjernbetje ningen pos nr 10 NOTE During manually run the stop emergency stop and the safety guard functions still active NB Ved manuel k rsel...

Page 8: ...ironer see paragraph 7 2 21 Voks rullen se afsnit 7 2 21 Replace missing ironer tapes if necessary see paragraph 7 2 22 Udskift eventuelt manglende rullesnore se afsnit 7 2 22 Release water and clean...

Page 9: ...any threads with a pair of scissors Remove any threads of linen from the belts Change defective or worn out belts immediately See paragraph 7 2 25 B ndler kontrolleres for defekter Eventuelle tr vler...

Page 10: ...S rg for at indl bsb ndlerne er stramme eftersp nd dem om n dvendigt se afsnit 7 2 24 Check that the diameter of the roller is correct see paragraph 7 2 26 Kontroller at valsernes diameter er korrekt...

Page 11: ...g ring og vedligehold Check that the V belts are tight and re tighten if necessary see paragraph 7 2 6 Kontroller at kileremmene er stramme og eftersp nd dem om n dvendigt se afsnit 7 2 6 Check the sp...

Page 12: ...level of the roller gear see paragraph 7 2 8 Kontroller valsegearets oliestand se afsnit 7 2 8 Oil change on gear Oil must be changed after 200 operation hours oil is supplied for the first oil chang...

Page 13: ...rn out too quickly If on the other hand the belt tension is too high the risk that the belt breaks is considerably increased The deflection force of a deflection A of 15 mm m span C should lie between...

Page 14: ...det anbe falede freml b m lt p valsen for de forskellige rulle st rrelser Ironer model Stretch in mm on roller per rotation Rulle model Freml b i mm p valse pr omdrejning EX 8 6 3 12 6 EX 8 6 3 12 6 E...

Page 15: ...cal to the centre lines of the axles it is essential that some of the belt tensioners can compensate for the changes that may occur in the belt tension Da centerlinierne for remstrammernes omdrejnings...

Page 16: ...ring force is increased Drejes b sningen medurs ges fjederkraften If the bushing is turned counter clockwise the spring tension is reduced Drejes b sningen modurs reduceres fjeder kraften 3 When the s...

Page 17: ...k is turned counter clockwise the spring force is reduced Drejes torsionsblokken modurs reduceres fjederkraften NOTE The relative angular displacement between torsion arm and torsion block must not ex...

Page 18: ...s mens b sningen fastholdes Setting up the belt drive Opsp nding af remtr k When the belt drive has been set up and aligned the belt tension must be checked according to the following principle N r re...

Page 19: ...e between the shafts of the belt pulleys is not correct the gear motor unit can be displaced in a set of slots that are placed longitudinally That makes it possible to displace the unit approx 30 mm i...

Page 20: ...oved towards the outlet of the chest ges l ngden af valsearmen flyttes valsen mod muldens udl b If the length of the roller arm is reduced the roller arm is moved towards the chest outlet Reduceres l...

Page 21: ...t monteres mens valsearmene er frie s den beviklede valse kan finde sit naturlige leje og belastningen af rullekl det bliver s lav og j vn som muligt Adjust the roller in the following way Valsen just...

Page 22: ...hat the gear oil can easily run out at drain point pos no 1 Udskiftning af olie b r ske n r gearet er varmt s gearolien let kan l be ud ved aftapningspunktet pos nr 1 1 Stop the machine and raise the...

Page 23: ...ndprop pos nr 1 op i aftapnings hullet igen og sp ndes til 9 Screw out level control screw pos no 3 and put it in a safe place 9 Niveauskruen pos nr 3 skrues ud og l gges et sikkert sted 10 Fill the g...

Page 24: ...r vertical No 3 Lock ring No 4 Width across flats 24 No 5 Allen screw 8 mm No 6 Width across flats 24 No 7 Lock ring No 8 Air pressure hoses No 9 Lock ring No 10 Holder for belt tightener No 11 Allen...

Page 25: ...variable pulley see drawing above 2 Noter breddem l af den variable remskive se ovenst ende tegning 3 Loosen the adjusting screws in the perforations pos no 18 4 pieces so that the adjustable part can...

Page 26: ...tightener pos no 2 1 Kileremmen ved valsen pos nr 17 demonteres og sikringsskruen M10 s ttes ind i remstrammeren pos nr 2 2 Loosen the belt tightener pos no 1 by screwing the bushing width across flat...

Page 27: ...es mod indl bet 14 Remove the lock ring for the lower roller arm 14 L seringen for nedre valsearm fjernes 15 Screw out the screw at the torque rod pos no 14 15 Skruen NV 19 ved torsionsstangen pos nr...

Page 28: ...olling plate 21 Gearet kan nu tr kkes af ved at skrue aftr k kerboltene pos nr 22 i de tre gevindb sninger pos nr 23 i valsepladen NOTE Remember to grease the bolts before they are used NB Husk at sm...

Page 29: ...ntroller pakfladerne for eventuelle beska digelser og fjern eventuelle rester af rullesnore o lign 28 If necessary clean the output shaft of the coa tings 28 Udgangsakslen renses om n dvendigt for be...

Page 30: ...n motor is automatically switched off NB Skulle maskinen v re i drift n r valserne bliver h vet bliver hovedmotoren automatisk sl et fra In the case of manual cleaning of the chests or similar work th...

Page 31: ...til de griber ind i slidsene i sidepladerne 9 Lower the air pressure at the main reduction valve down in the back of the pipe side while the reduction valve is adjusted to 0 bar 0 psi 9 S nk lufttrykk...

Page 32: ...s approx 0 5 1 0 l and evaporates during the working day In the course of time deposits of ironer wax will accumulate The deposits can be scraped away with regular intervals e g once a year Ved udl be...

Page 33: ...opstart Check that there is no foreign matter in the chests before the rollers are lowered Efterse at der ikke er fremmedlegemer i muldesk lene f r valserne s nkes ned i disse Start up Opstart At sta...

Page 34: ...r samles Cut off the outer spring on each band and cut the corners on the band diagonally see drawing no 66720261 Den yderste fjeder fra hvert b nd klippes af og hj rnerne p b ndet g res skr se tegnin...

Page 35: ...spring and remove the spring over a stretch of 600 mm Fasten this end as shown in the drawing N r sidste omgang af fjederb ndet ligger som vist herunder stoppes beviklingen Fjedertr den klippes over o...

Page 36: ...five dia 1000 dia 1200 200 mm long lock strips under the spring band Ved sidste omgang skubbes fire 800 fem 1000 1200 200 mm lange l sestrimler ind under fjederb ndet The lock strips are made from the...

Page 37: ...to make it possible to perform a hydrotest without dismounting the ironer Mulderne er udstyret med afluftningsr r ved de verste dampkanaler for at g re det muligt at udf re en hydrotest uden at demon...

Page 38: ...le shows the expected allocation between the rollers in of the total evaporation and a recommended adjustment of the damper of the fan For at optimere driftsforholdene i rullen skal ventila torernes u...

Page 39: ...oner is operational the adjustment of the ventilators is optimized this way N r rullen er taget i drift kan ventilatorernes indstilling optimeres p f lgende vis 1 Throttle the fan until the padding sh...

Page 40: ...Allen and turn the damper shaft by means of the indicator Spj ldet kan justeres idet l seskruen 2 5 mm unbrako l snes og spj ldakslen drejes ved hj lp af viseren When the indicator shows 0 the damper...

Page 41: ...of linen to be ironed Rullesnorsstrammeren kan forskydes sidev rts ved at l sne de to pinolskruer pos 1 3 mm unbrako Det er s ledes muligt enten at skubbe rullesnors strammeren til hver side eller at...

Page 42: ...supporting beam by loosening or tightening the set screw pos no 2 width across flats 17 mm at the end of the supporting beam Det er ogs muligt at flytte hele b rebj lken med rullesnorsstrammerne side...

Page 43: ...that after the pocket the wax cloth moreover has a strip of cloth for absorbing redundant wax if any and in this way help spreading the wax in the machine Det anbefales at vokskl det efter lommen har...

Page 44: ...y by mild scouring powder or steel wool Cleaning should be carried out while the rollers of the machine are still hot and raised in service position se section 7 2 10 Er tilsmudsningen s alvorlig at d...

Page 45: ...en og dermed forringe t rrekapaciteten er det muligt at k re med rullen uden at ventilatoren k rer Dette sker ved at starte maskinens hovedmotor uden at starte ventilatoren Efter endt voksning skal ve...

Page 46: ...tape through the machine Make sure that the cloth is led over the gap piece pos no 2 and finally comes out at the delivery plate pos no 3 Den f rste rullesnor fastg res til en klud viskestykke eller l...

Page 47: ...g the ironer tape in the ironer tape holder pos 5 to the preceding ironer tape and let it pull forward the new ironer tape In this way burst ironer tapes can be replaced as well De efterf lgende rulle...

Page 48: ...r s rger for at udlade vand n r filteret er trykl st If a water collection is observed at the regular inspection this valve can be activated manually by pushing up the button in the bottom of the filt...

Page 49: ...langelejerne p drivvalsen og strammehjulet til drivremmen l snes 2 The drive roller can now be pushed further out by turning the adjusting bolts This way the belts are tightened The drive roller can b...

Page 50: ...4 238 WARNING ADVARSEL It is very impotant also to adjust the deflector plate so that the distance between this and the roll is maximium 4 mm Det er meget vigtigt at afviserpladen justeres med ud s le...

Page 51: ...es Pull the belt until the joint emerges Tr k i b ndlet indtil samlingen kommer frem Take the belt apart Skil b ndlet ad Put one end of the new belt into the end of the old one S t den ene ende af det...

Page 52: ...The measuring must be carried out at four places on the roller pos no 1 as shown below Udm lingen skal foretages fire steder p valsen pos 1 som vist herunder Measure the roller by leading one end of t...

Page 53: ...he factory It may however be necessary to adjust them further Hastighed og bremsning af luftcylindre er optimalt indstillet fra fabrikken Det kan imidlertid blive n dvendigt at foretage justeringer p...

Page 54: ...the throttle valves The throttle valves are usually mounted on their adjacent valves cf the picture Hastigheden af stempelst ngerne er bestemt af dr vleventilerne Denne kan justeres ved at dreje dr vl...

Page 55: ...sektionen maskinen bagved 5 Remove the old padding by pulling it carefully while the machine is running in reverse direction 5 Det gamle rullekl de demonteres idet det tr kkes forsigtigt af mens mask...

Page 56: ...eter of the roller 12 Efter ca to dage sk res overlappet til i hen hold til tegning 66720141 og valsediameteren kontrolleres igen IMPORTANT VIGTIGT It is recommended that you only use padding that mee...

Page 57: ...CHAPTER VII MAINTENANCE KAPITEL VII VEDLIGEHOLD MAINTENANCE SCHEME VEDLIGEHOLDSPLAN 667228DK0 VII 2 28 245...

Page 58: ...10 sec and compare the emerging colour spectrum of the strip with the codes on the box Thus the pH value can be directly read Dyp en indikatorstrimmel i 5 sek i et udtag af det sidste rensevand Vent c...

Page 59: ...sso Spartan EP 320 eller sm remiddel med samme specifikationer Ball bearings at inlet table SKF grease type LGMT 2 1 or LGMT 3 1 Kuglelejer ved indl bsbord SKF fedt type LGMT 2 1 eller LGMT 3 1 Chains...

Page 60: ...GR HP 320 CASTROL ALPHA SP 320 CHEVRON NL GEAR COMPOUND 320 ELF REDUCTELF SP 320 ESSO SPARTAN EP 320 FINA GIRAN 320 GULF EP LUBRICAT OIL HP 320 IP MELLANA 320 MOBIL GF 632 OMEGA 690 SAE 140 SHELL OMAL...

Page 61: ...E KAPITEL VII VEDLIGEHOLD MAINTENANCE RECORD VEDLIGEHOLDSREGISTRERING 487400DK0 VII 4 249 7 4 Maintenance record 7 4 Vedligeholdsregistrering Date Dato Executed work Udf rt arbejde Replaced parts Udsk...

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