Jensen A540 Di D-1703 EDR 80km/h Operating Instructions Manual Download

Page: 68 / 98

Operating instructions

HMCflex

23/23

11 Document information, history

Project:

HMCflex

Type of document:

Technical documentation

Version:

V2.0

Created on:

Author:

ehb electronics GmbH, Langenhagen

Revisions:

Version:

Handling:

on:

by:

0.0

Creation of provisional operating instructions

01.07.2008

H. Appen

0.1

Additions and software adaptation, new wiring diagram

07.10.2008

Blume/Appen

0.2

Additions and software adaptation, new wiring diagram
Te.15 and alarm output

25.02.2009

Blume/Appen

1.9

Adaption to new SW Level

24.05.11

Appen

2.0

Checkup adaption and error correction

31.05.11

How.

2.0

Checkup

01.06.11

Schulz

Imprint

Measure – Control – Regulate

Industrial hardware and software

Diesel engine monitoring

Customer Services:

Tel.

+49-511-123207-0

Fax.

+49-511-123207-77

e-mail

[email protected]

Hans-Böckler-Str. 20

D – 30851 Langenhagen

www.ehb-electronics.de

Summary of Contents for A540 Di D-1703 EDR 80km/h

Page 1: ...1703 EDR 80km h Machine Nr 561205630 Date of building 05 2012 Jensen Service GmbH D 24975 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail info jensen service de WOODCHIPPER Operating instructions List...

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Page 3: ...mprovements which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descript...

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Page 5: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

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Page 7: ...notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 bergabebest tigu...

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Page 9: ...chine quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 berg...

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Page 11: ...quitte notre usine 1 Kunde customer client Firma Beh rde etc company soci t Stra e Platz etc complete address adresse compl te PLZ postal code Ort town Land country pays Telefon telephone 2 bergabebe...

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Page 13: ...ctive 32 BimSchV and the machine directive 98 37 EG 9 GSGV Est conforme la directive 2000 14EG outdoor directive 32 BimSchV et la directive machines 98 37 EG 9 GSGV Das angewandte Konformit tsbewertun...

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Page 15: ...ax chip capacity 190 mm Propulsion infeed rollers Hydraulic Cutting length adjustment Serial Hydraulicsystem Max 170 bar Elektric connection 12 Volt Disc revolutions per minute See type plate Diesel e...

Page 16: ...A5 Permissible total weight 1100 2000 kg Permitted towing hitch load 100 kg Jockey wheel 200x50 Jockey wheel mounting plate LB 48 Fender plastic E 2275 Wheel 185 R14 C Rim 5 1 2J x 14 H2 Air pressure...

Page 17: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 18: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 19: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 20: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 21: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 22: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 23: ...autions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibility 6 Do...

Page 24: ...and ensure that they are kept only in approved containers 5 Take care when pouring hot oil as there is a danger of being burnt 6 Take care when removing the cool lid The cooling fluid is kept under pr...

Page 25: ...f 7 When changing the connections ensure that they are reconnected correctly There is a danger of accidents if they are not e g Forward and backward motions and raising and lowering can be dangerous i...

Page 26: ...staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attendance a...

Page 27: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 28: ...regularly and adjust as necessary Check the condition of knives regularly Performance of the machine is quickly affected if the knives are blunt or damaged Take great care when removing knives from th...

Page 29: ...scosity is 30 50 cSt at 40 C Reservoir capacity 20 litres for the A530 28 litres for the A540 23 litres for the A328 A340 27 litres for the A425 A430 60 litres for the A231 A240 64 litres for the A041...

Page 30: ...uts for tightening V belts Check suspense regularly and re tighten if necessary Knives and counter knife In order to achieve an easy cut always keep a sharp edge The blades edges should always have an...

Page 31: ...0mm 95mm A 240 knife wear limit von 80mm 60mm A 340 knife wear limit von 100mm 70mm A 430 knife wear limit von 80mm 60mm A 540 knife wear limit von 80mm 60mm A 530 knife wear limit von 80mm 60mm Knife...

Page 32: ...m A528 15cm A530 15cm A518 12cm A521 13cm On heavy feed please watch the rpm of the chipper disk In case the rpm drops you should disengage the hydraulic feed rollers and do not engage again before th...

Page 33: ...f machine Load running No load running A 141 Di 105 88 A 141 Z 105 92 A 231 Di 108 90 A 231 Z 106 81 A 328 Di 114 92 A 328 Z 104 80 A 328 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 540 Di 107 88 A 53...

Page 34: ...Operating instructions infeed rollers First touch on the button is reverse and the second touch is forward STOP STOP...

Page 35: ...2 3 Retinax A If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap Both bearings of main shaft pos 1 are filled with lithium grease includi...

Page 36: ...ial shaft loads are not exceeded To mount drive components remove anti corrosion paint from shaft extension by means of a suitable solvent This should be done carefully because the solvent may damage...

Page 37: ...0 h 12 000 h max 5 years Under hard ambient conditions the oil should be changed more often For changing the oil should be warm Position a can under the drain and remove drain and fill plug After drai...

Page 38: ...agement You can be seriously hurt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All operations on and with the clamping set have to be per...

Page 39: ...pressure ring slotted 2 1 back pressure ring slotted 3 1 external ring slotted 4 see catalogue cap screw DIN 912 picture 1 CLAMPEX KTR 400 C A U T I O N Check the clamping set before the assembly so...

Page 40: ...ad by 2 clamping screws see picture 3 and 4 Insert clamping set KTR 400 between shaft and hub picture 3 fixing of the front pressure ring picture 4 fixing of the back pressure ring Remove the clamping...

Page 41: ...swise Increase the impression torque step by step until the front pressure ring component 1 and the external ring component 3 are separated Screw the clamping screws into the forcing threads of the ex...

Page 42: ...off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel...

Page 43: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

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Page 45: ...istribution and copying of this document together with use and communication of its contents are not permitted except by express prior permission Infringements are actionable for damages All rights in...

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Page 47: ...detailed front view Function of the keys Display of the chosen operating values confirmation key for parameterisation Function key F2 Next display increase value and number Function key F1 Previous di...

Page 48: ...e settings on the HMCflex 8 3 1 Service overview diagram 11 3 2 Security overview diagram 11 3 3 Daily operating hours meter overview diagram 13 3 4 Operating hours meter overview diagram 13 3 5 Chipp...

Page 49: ...s operating hours Further parameters can be displayed in the framework of customised software 1 2 Target group This documentation is aimed at the service staff of equipment where the HMCflex is incor...

Page 50: ...rvice Department in identifying the fault so the HMCflex can be more quickly repaired and returned NOTE Ehb electronics GmbH accepts liability exclusively for the correct execution of the work it perf...

Page 51: ...e CAN bus SAE J1939 Low power contacts ehb cable code 1 oil pressure green 1 mm 2 D terminal excitation white 1 mm 3 temperature brown 1mm 4 tank level switch grey 1 mm 5 terminal 31 GND earth blue 1...

Page 52: ...xt The display changes between error display and representation of the operating parameters The equipment must be attached to continuous plus clamp 30 so that the data and attitudes are duly stored Af...

Page 53: ...ngs factory code PIN Nr 1000 2 Service factory code PIN Nr 1884 3 security factory code PIN Nr 1884 4 Day hours factory code PIN Nr 0000 5 total hours factory code PIN Nr 1884 6 chipper factory code P...

Page 54: ...s oil pressure SET 0 2bar 0 3bar 0 5bar 0 10bar 0 16bar 0 25bar SET options temperature SET KTY PT100 PT1000 92 027 004 92 027 006 92 027 016 92 027 022 92 027 064 92 027 081 SET options pulses rev SE...

Page 55: ...press SET In seconds 1 5 SET input temp max SET In seconds 1 5 SET input gen SET In seconds 1 5 SET input Diverse SET In seconds 1 5 SET input min speed SET In seconds 1 5 SET input max speed SET In s...

Page 56: ...interval SET 50 100 150 200 250 SET options EngHour 50 service occured SET service is occured SET exit SET display returns to the main menu SET 2 Saved Errors No 1 no 10 exit SET Display returns to t...

Page 57: ...y SET SET options 8 error delay SET SET options 9 limit values SET SET options 10 in outputs SET SET options exit SET Display returns to the main menu SET 2 PIN number delete SET 0000 9999 SET input s...

Page 58: ...display jumps back into the main menue 4 day hours Settings Sub menu Options Input Note 1 day hours clear SET yes no SET options Display returns directly to the main menu 3 4 Operating hours meter ove...

Page 59: ...Cursor stops blinking Top Speed SET 0000 9999 U min SET input SET until Cursor stops blinking Norm Speed SET 0000 9999 U min SET input SET until Cursor stops blinking Ret Speed SET 0000 9999 U min SE...

Page 60: ...gised during operation of the engine Switch off magnet ETS A switch off magnet ETS energise to stop means a lifting magnet which requires voltage to stop the engine None Magnet without pull coil ETR H...

Page 61: ...e switched on or off When no auto boot is pro grammed the signal output is on contact no 7 of the connecting plug Signal output and auto boot cannot be operated in parallel The autostart input is posi...

Page 62: ...The setting gives the time period for how long an alternator charging error is suppressed by the management system After this time period expires the alarm event programmed under 7 comes into play va...

Page 63: ...a sensor NC NO or without query It is not possible to connect the temperature sensor and the temperature switch When a temperature switch is connected no temperature dependent preheat possible D Moni...

Page 64: ...The pickup must be in the right corner of a rotating metal part which is directly connected to the crankshaft of the engine This can for instance be a belt pulley or the engine s flywheel Holes and el...

Page 65: ...e HMCflex Several buttons can be switched parallel Another pushbutton is connected to terminal 4 Diverse If the button is pressed the feeder will stop Only by pressing the button return automatic the...

Page 66: ...idity 48 h 95 As per SAE J1378 Vibration 6 h 10 80 Hz 20 g As per SAE J1378 Shock 72 x 9 13 ms 44 g 55 g As per SAE J1378 LCD 2 x 16 lines Alphanumeric Dimensions housing 80 x 120 x 100 mm Fixing On v...

Page 67: ...HMCflex Operating instructions 22 23 ehb errors and omissions excepted Operating instruction 10 Diagram...

Page 68: ...and software adaptation new wiring diagram 07 10 2008 Blume Appen 0 2 Additions and software adaptation new wiring diagram Te 15 and alarm output 25 02 2009 Blume Appen 1 9 Adaption to new SW Level 2...

Page 69: ...u n k t i o n e n T e s t 2 V o r s c h u b m a n a u s T e s t 1 R c k l a u f m a n R c k l a u f H a u b e n s c h a l t e r 2 n d e r u n g 3 n d e r u n g e h b 2 1 9 8 a 1 K a b e l b a u m H M...

Page 70: ...r l a g e n G e r t e K a b e l b a u m H M C f l e x _ K _ e h b 2 1 9 8 a _ J e n s e n _ K u b o t a 2 6 0 5 2 0 1 0 S t a 1 n d e r u n g Z u s t z l i c h e F u n k t i o n e n T e s t 2 V o r s...

Page 71: ...Service Schedule...

Page 72: ...l change of the free wheel if existing Oil change of the free wheel if existing X Change hydraulic filter cartridge X Check main bearing X Check the condition of the cutting parts and change them if n...

Page 73: ...l of the gear box if existing X Check the clearance of the valve X Change hydraulic oil X X Change fuel filter X Check oil level of the free wheel and top up if necessary if existing Check oil level o...

Page 74: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www jensen service de...

Page 75: ...Original Ersatzteile Original spare parts Pi ces de rechange d origine...

Page 76: ...cuit hydraulique Die mit einem gekennzeichneten Teile sind nicht abgebildet Hydraulikanlage Hydraulic system Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent...

Page 77: ...joint de tuyeau 1 15 9657 Winkelverschraubung screwing joint de tuyeau 3 16 9795 Winkelverschraubung screwing joint de tuyeau 1 17 19304 Pumpenanschlu screwing joint de tuyeau 2 18 19476 lpumpe Fluit...

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Page 79: ...washer rondelle 6 3 16191 Inbusschraube cylinder screw vis t te cylindrique 6 4 7293 Pa feder fitting key clavette plate 1 5 14741 Distanzbuchse spacer sleeve douille 1 6 16554 Freilauf Stieber Free...

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Page 81: ...ouille 1 6 5407 Seegerring Seeger circlip ring joint d arret 1 7 40017 Endscheibe end disc disque d extremite 1 8 5158 Sechskantschraube hexagon screw boulon 2 9 9157 Unterlegscheibe washer rondelle 2...

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Page 83: ...fen tres 1 4 29008 Stehlager flage bearing roulement a flange 2 5 2377 Spannsatz KTR clamping set KTR bague de serrage KTR 1 6 2382 Keilscheibe pulley poulie 1 7 40427 Kraftband V belt courroie 1 8 32...

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Page 85: ...78 Messerunterlage 2 0mm knife s washer 2 0mm rondelle pour couteau 2 0mm 2 5 2679 Messerunterlage 2 5mm knife s washer 2 5mm rondelle pour couteau 2 5mm 2 6 22070 Messerschrauben knife screw vis pour...

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Page 87: ...nnpratze fixing device griffe d arret 1 3 22022 Scheibe washer rondelle 1 4 5158 Sechskantschraube hexagon screw vis hexagonale 1 5 65009 Mundst ckeinlage inlay Bout de debit horicontal 1 6 9320 Senkr...

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Page 89: ...sring Nilos ring rondelle Nilos 1 11 2121 Sicherungsring lock ring joint d arret 1 12 66206 Buchse bushing douille 1 13 541 Stellring adjusting ring collier r glable 1 14 40124 Flanschlager flange bea...

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Page 91: ...agon bolt vis 1 7 40142 Gleitlager slide bearing roulement coulissant 1 8 16536 Klemme clamp pince 1 9 16537 Knebelmutter handel poign e 1 10 65045 Knebelschraube toggle srew crou 2 11 65041 Klemmplat...

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Page 93: ...nit d clairage gauche 1 3 40193 Beleuchtungseinheit rechts Illuminator right Unit d clairage droite 1 4 20306 Seitenr ckstrahler Reflektor Catadioptre 1 5 15941 Umri leuchte Light clairage 1 6 20798 P...

Page 94: ...B Differences between construction and picture are possible Frein inertie KHV 20 B Bauartbedingte Bildabweichungen m glich De l g res diff rences cl es la construction peuctent apparaitre sur l image...

Page 95: ...verz A19 s 3 Rondelle galv washer 29 20318 1 Handgriff la poignee handle 30 20319 1 Sechskantschraube M12x22 vis a six pans hex Bolt 31 20320 1 Zwischenst ck geschw 500 lg la piece intercalaire 500mm...

Page 96: ...025 Bauartbedingte Bildabweichungen m glich De l g res diff rences cl es la construction peuctent apparaitre sur l image Brake 25 2025 Radbremse 25 2025 Differences between construction and picture ar...

Page 97: ...r con Con compression spring 23 20237 1 Spreizschlo kpl Verrou d ecartement Spread lever cpl 24 20431 2 Nachstellbolzen Boulon de re glage Adjusting bolt 29 20432 1 Nachstellkeil Clavette de re glage...

Page 98: ...Jensen Service GmbH Bahnhofstra e 20 22 D 24975 Maasb ll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www jensen service de...

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