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Janson Controls FC100 Series Manual Download Page 11

11

2

.

2Installation

: 

 

CAUTION 

The control

, 

power supply and motor leads mu

st be laid separatel y

. 

They must not be

 

fed through the same cable conduit 

/ 

trunking

. 

High voltage insulation test equipment must not be used on cables connected to the 
drive

. 

 

Improper installation of the AC drive will greatly reduce its life

.  

Be sure to observe the 

following precautions when selecting a mounting location

.  

 

Failure to observe these precautions may void the warranty

!  

 

Do not mount the AC drive near heat

-

radiating elements or in direct sunlight

.  

 

Do not install the AC drive in a place subjected to high temperature

, 

high humidity

, 

excessive vibration

, 

corrosive gases or liquids

, 

or airborne dust or metallic particles

. 

 

Mount the AC drive vertically and do not restrict the air flow to the heat sink fins

. 

 

The AC drive generates heat

.  

Allow sufficient space around the unit for heat dissipation

. 

 

150mm 

(

6 inches

)

 

Air Flow

 

or more

 

or more

 

Metal Container 

 

 

50mm

 

(

2 inches

)

 

or more

 

50mm

 

(

2 inches

)

 

or more

 

150mm 

(

6 inches

)

 

Minimum Clearances and Air Flow

 

 

2 

FC100 Series User Manual

Chapter 2 Storage and Installation

Summary of Contents for FC100 Series

Page 1: ...to prevent frequent trip in complex applications This manual describes the functions and features and correct use of FC100 series AC drive including product selection parameter setting running commissioning troubleshooting and routine maintenance and other related matters Please read this manual carefully to make sure the correct installa tion and operation and maintenance to achieve the high perf...

Page 2: ...s AC drives have passed CE test and also meet the requirements of following International Standard IEC EN 61800 5 1 2003 safety requirements for adjustable speed electric drive systems IEC EN 61800 3 2004 adjustable speed electric drive systems The third part the electromagnetic compatibility standard of the product and its specific test method IEC EN 61000 2 1 2 2 3 2 3 3 4 2 4 3 4 4 4 5 4 6 EMC ...

Page 3: ... 2 1 Storage 10 2 2 Installation 11 Chapter 3 Wire Diagram and Terminal Explanation 13 3 1 Basic Wire Diagram 15 3 2 Terminal Explanation 16 3 3 Control Terminal Explanation 16 3 4 Main Circuit Wiring 17 3 5 Wire Notes 18 Chapter 4 Wire Diagram and Terminal Explanation 21 4 1 Digital Keypad Operation 22 4 2 Detailed Way For How To Use Keypad 23 Chapter 5 Function Parameters Table 25 FC100 Series C...

Page 4: ...nput and Output Function Parameters 53 Group P4 Secondary Application Group 71 Group P5 PLC Control Special Operation 79 Group P6 PLC Control Special Operation 84 Group P7 Modbus RS485 Communication 90 Group P8 Advanced application parameters 97 Chapter 7 Maintence and Inspection 99 Chapter 8 Troubleshooting and Fault Information 101 FC100 Series Contents ...

Page 5: ...5 Chapter 1 Product Information This Chapter Content This chapter briefly introduces the operation principle product performa nce layout nameplate and type of instructions ...

Page 6: ...Rules Model code contains product information Users can find the code on the model designation label attached to the AC drive or the simple nameplate FC100 1 2S 2 4 0 7G 3 FC100 series 1 2 3 Name Mark Description Detail AC drive series Voltage level Adaptable power Voltage level Adaptable motor power KW Series Name 2S Single phase 220V Range 15 20 4T Three phase 380V Range 15 20 0 4KW 4 0KW Janson...

Page 7: ...ngle phase 220V Range 15 20 3 0 4 0 14 0 7 5 1 5 23 0 10 0 2 2 FC100 2S 0 7G FC100 2S 1 5G FC100 2S 2 2G Input voltage three phase 380V Range 15 20 1 5 3 4 0 75 2 3 3 0 4 0 5 0 3 7 1 5 5 8 5 1 2 2 FC100 4T 0 7G FC100 4T 1 5G FC100 4T 2 2G 5 9 10 5 8 5 4 0 FC100 4T 4 0G 1 4 Size and Dimensions Unit mm inches FC100 Series User Manual Chapter 1 Product Information ...

Page 8: ...us modes of operation RS 485 communication port Multi function Input Signal Multi step selection 0 to 3 Jog accel decel inhibit first second accel decel switch counter PLC Operation external Base Block NC NO selection Operating Characteristics Multi function Output Signal AC Drive Operating Frequency Attained Non zero speed Base Block Fault Indication Local Remote indication PLC Operation indicati...

Page 9: ...9 Chapter 2 Storage and Installation ...

Page 10: ...ltitude below 1000m Vibration Maximum 9 86 m s2 1G at less than 20Hz Maximum 5 88 m s2 1G at 20Hz to 50Hz Storage Temperature 20o C to 60o C 4o F to 140o F Relative Humidity Less than 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Transportation Temperature 20o C to 60o C 4o F to 140o F Relative Humidity Less than 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Vibration...

Page 11: ...he warranty Do not mount the AC drive near heat radiating elements or in direct sunlight Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Mount the AC drive vertically and do not restrict the air flow to the heat sink fins The AC drive generates heat Allow sufficient space around...

Page 12: ...12 ...

Page 13: ...13 Chapter 3 Wiring Diagram and Terminal Explanation ...

Page 14: ... drive Wait five minutes for DC bus capacitors discharge Any electrical or mechanical modificati on to this equipment without prior written consent of Delta Electronics Inc will void all warranties and may result in a safety hazard in addition to voiding the UL listing Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul ...

Page 15: ... 1 Common Signal Power supply for Potentiometer Master Freq setting Analog voltage Analog current Motor Multi function indication output contacts Factory default Fault Indication Main circuit power terminals Control circuit terminals Shielded leads NOTE Do not plug in a Modem or telephone line to the RS 485 communication port permanent damage may result Terminals 1 2 are the power source for the o...

Page 16: ...ta n t te rm in a l C o m m o n s ig n a l M u lti fu n c tio n in p u t s e le c tio n 1 M u lti fu n c tio n in p u t s e le c tio n 2 M u lti fu n c tio n in p u t s e le c tio n 3 Terminal Symbols Terminal Functions Factory Settings FWD Multi function Input 0 REV Multi function Input 1 S1 Multi function Input 2 S2 Multi function Input 3 Refer to P315 to P318 Multi function Input Terminals RA M...

Page 17: ...unding Motor connections U T1 V T2 W T3 Motor capacity and input power Frequency setting knob LED display The signal selection for AVI to input DC0 10V or 4 20 mA U T1 V T2 W T3 R L1 S L2 T L3 Control Terminal Torque 4Kgf cm 3 in lbf Wire 22 24 AWG Power Terminal Torque 5Kgf cm 4 33 in lbf Wire 12 20 AWG 3 ENTER DISP FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation ...

Page 18: ... short as possible 7 Multiple FC100 units can be installed in one location All the units should be grounded directly to a common ground terminal The FC100 ground terminals may also be connected in parallel as shown in the figure below Ensure there are no ground loops Forward running 8 When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 resp...

Page 19: ...tic Interference install it as close as possible to AC drive EMI can also be reduced by lowering the Carrier Frequency 15 If the AC drive is installed in the place where a load reactor is needed install the filter close to U T1 V T2 W T3 side of AC drive Do not use a Capacitor or L C Filter Inductance Capacitance or R C Filter Res istance Capacitance unless approved by Delta 16 When using a GFCI G...

Page 20: ...20 ...

Page 21: ...21 Chapter 4 Keypad Operation ...

Page 22: ... T L3 RS 485 ENTER DISP Shift Enter Switch Display Button shift to another digit or switch to another display by short pressing confirm a setting by long pressing PRG RESET Program key fault reset button short press for programming key press 2 seconds for the result button Run Stop Press to Start or Stop the AC drive operation This key can only be used to Sto p the AC Drive when the drive is contr...

Page 23: ...of the digital increase and decrease P001 DISP long press contents of the storage setting parameters are automatically switched to the next adjacent parameter group It is consistent with the method for setting the parameter group in the previous group Short press Return to the original parameter group DISP long press Enter the setting parameter content Return monitor parameter display Short press ...

Page 24: ...24 4 ...

Page 25: ...25 Chapter 5 Function Parameters Table ...

Page 26: ... Read only P018 The output DC bus voltage in last alarm Read only Minimum Initial value The output voltage in last alarm Main display data selection Display the set frequecy Display the output frequency Display the output current Display the motor speed Display the DC bus voltage value Display the temperature of inverter Display PID Alarm record 1 Alarm record 2 Alarm record 3 Alarm record 4 The f...

Page 27: ...l FWD REV STOP 1 I O terminal 2 Communication RS485 P102 1 0 stop key lock operation selection 0 Stop key lock mode invalid 1 Stop key lock mode valid 1 1 P103 0 Reverse rotation disallowed 1 Reverse rotation allowed Reverse rotation prevention selection P104 1 1 Minimum 400 00Hz Maximum frequency 0 1 50 0 P105 P106 Minimum frequency 0 00 Maximum 0 1 0 00 Basic Function P107 Acceleration time 1 0 ...

Page 28: ...ter lock 0 Unlock parameters 1 Lock up parameters P200 Start mode selection 0 regular start 1 restart after inspection P201 Stop mode selection 0 deceleration to a stop 1 coasting P202 Starting frequency 0 10 10 00Hz P203 Stopping frequency 0 10 10 00Hz P204 DC injection brake operation current start 0 150 rated motor current 1 0K 15 0K 1 1 1 1 1 0 01 0 01 1 0 0 0 0 0 0 5 0 5 50 1 2 Changing 0 1 0...

Page 29: ... 20 0 10 00Hz 0 400 0Hz 0 100 0 1 000H 0 AV maximum voltage AV minimum voltage 10V 0 25 0S 0 AI maximum current 0 100 0 1 000H 0 1 40 1420 4 2 50 50 00 2 4 5 1 0 2 10 10 0 1 0 4 0 1 2 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 P304 P305 P306 P307 P310 P311 P312 P313 P314 P315 AVI input filter time Reserved Reserved Frequency of low analog Direction of low analog Frequency of high analog Direction...

Page 30: ...ad 18 Over torque 26 Wnding operation completed 27 Counter reached 28 Intermediate counter reached 29 Water supply by constant voltage 1 turn on 0 turn off Alarm output terminal RA RC 0 32 P400 Jog frequency setting 0 00 maximum frequency P401 Acceleration time 2 0 999 9s 0 1S 10 0 P402 Deceleration time 2 0 999 9s P403 Acceleration time 3 0 999 9s 1 1 9 1 1 1 0 Invalid 1 In running 2 Frequency re...

Page 31: ... saving selection energy Reverse Reverse 0 999 9s 0 999 9s 0 999 9s 0 999 9s 0 200 0 200 0 1 2 0 100 0 1S 0 1S 1 1 1 1 1 1 1 10 0 10 0 100 50 150 00 1 1 00 P416 P417 P418 P419 P420 P421 P422 P423 P424 P425 P426 Restart after instant power off Allowable time of power cut Flank restart Current limited level Flank restart time Fault restart times Delay time for restart after feult Over torque action ...

Page 32: ...0 0 0 0 50 0 1 0 0 P500 PLC memory mode 0 P501 PLC starting mode 0 1 0 1 0 P502 PLC running mode 0 PLC stops after running for one cycle 1 PLC stop mode it stops after running for one cycle 2 PLC cycle running 3 PLC stop mode cycle running mode 4 PLC operates at e last frequency after running for one cycle 0 P503 Multi speed 1 0 00 maximum frequency 0 00 maximum frequency 0 1 20 0 P504 Multi speed...

Page 33: ...operation time 7 PLC operation time 6 PLC operation time 5 PLC operation time 4 PLC operation time 3 PLC operation time 2 PLC operation time 1 Multi speed 8 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 9999s 0 00 maximum frequency 0 00 maximum frequency 0 00 maximum frequency 0 00 maximum frequency 0 00 maximum frequency ...

Page 34: ...ower limit PID working mode frequency frequency frequency 0 PID disable 1 PID start 2 PID start by external terminal 0 Negative feedback mode 1 Positive feedback mode 0 figure mode P604 1 AVI 0 10V 2 AVI 0 20mA 0 AVI 0 10V 1 AVI 0 20mA 0 100 0 0 100 0 0 100 0 0 200 0 0 00 0 20 00 S 0 means closed 0 00 0 20 00 S 0 means closed 0 1 0Hz 0 00 120 0Hz 0 00Hz 0 00Hz means sleep function is closed 0 200s...

Page 35: ... calibration coefAIient 0 20mA analogue oulput low end calibration coefAIient 0 9999 0 10V analog oulput high end calibration coefAIient 0 9999 0 10V analogue output low end calibration coefAJient 0 9999 Current display filter time Over temperature protection setting Under voltage protection setting Over voltage protection setting Constant torque or variable torque selction System 50Hz 60Hz settin...

Page 36: ...36 ...

Page 37: ...37 Chapter 6 DESCRIPTION OF PARAMETER SETTINGS ...

Page 38: ...ption P000 Main Display Data Selection Initial Value 00 Setting Range 00 32 00 Display the set frequency 01 Display ouput frequency 02 Display ouput current 03 Display motor speed 04 Display DC bus voltage 05 Display inveter temperature 06 Display PID 07 10 Alarm Record 1 11 Alarm Record 2 12 Alarm Record 3 13 Alarm Record 4 14 Display set frequency when fault occured 15 Diplay output frequency wh...

Page 39: ...re of inverter by examining parameter P006 which P006 will help you make judgment on the running conditions of inverter Alarm record 1 P010 Alarm record 2 P011 Alarm record 3 P012 Alarm record 4 P013 You can check the conditions of lastest four faults by examining P010 to P013 Those Four parameters can help user make judgment on the running condition of inverter and Find the cause of fault and eli...

Page 40: ... 2 3 4 5 Turn On Power Press Press Once Press Once Press Once Stop FWD F50 0 1 Inverter is in standby mode 2 The keypad displays frequency setting FREE light is on which means that the keypad is displaying frequency setting RUN FWD F50 0 Start inverter 1 Inverter is in running and RUN light is on 2 The image displays frequency setting Forward light is on inverter is in Forward state RUN FWD H50 0 ...

Page 41: ...ed to decide the output frequency of inverter 0 Digital frequency setting The output frequency of inverter is decided by P100 Generally speaking you can change output frequency by pressing the or key on Keypad Refer to P100 for details 1 Analog voltage mode 0 10VDC The output frequency of inverter is decided by external voltage signal 0 10V which is put into inverter through AVI terminal There are...

Page 42: ...y of inverter by AVI voltage signal sent by external POT 10k Q 2 Analog current mode 0 20mA DC The output frequency of inverter is decided by external current signal 0 20mA Control the output frequency of inverter by external terminal AVI 6 Chapter 6 Description of parameter setting FC100 Series User Manaul ...

Page 43: ...al extenal terminal can be selected from P315 to P318 been selected one of external terminals as UP DOWN When UP is valid the frequency will go up When DOWN is valid the frequency will go down When UP and DOWN are both valid the frequency will remain the same Parameter P317 15 S1 terminal will be set in UP mode P318 16 S2 terminal will be set in DOWN mode Explanation when UP is valid UP is closed ...

Page 44: ...I O terminal In the initial setting the forward reverse rotation signals are used as start and stop signals Turn on either of the forward and reverse rotation signals to start the motor in the corresponding direction If both are turned off or on during operation the inverter decelerates to a stop or Keep the original running condition You can make two wire type or three wire type control mode by u...

Page 45: ...l functions only as a start signal If the start signal FWD REV on and then off the start signal is held and makes a start When changing the direction of rotation turn FWD REV on once and then off The stop the inverter turning off the STOP signal once decelerates it to a stop Use FWD REV S1 as input terminal for external signal Parameter P315 6 S1 is in Forwarder P316 7 S2 is in Reverse P317 8 S3 i...

Page 46: ...or 2s to make the STOP key operation invalid and STOP key can not stop running of inverter Set 1 in P103 then press ENTER for 2s to make the STOP key operation valid and STOP key can stop running of inverter P103 Stop key lock operation selection Factory Setting 1 Setting Range 0 1 Unit 1 Explanation 0 Stop key lock mode invalid 1 Stop key lock mode valid 6 Chapter 6 Description of parameter setti...

Page 47: ...erse of motor is enabled switching between forward and reverse is valid The output frequency range of inverter is 0 1 400 00Hz Therefore inverter can drive the motor higher than 50 60Hz which could cause mechanical damage or accident This parameter is to limit the inverter output frequency in order to prevent motor operating at too higher speed P105 Max frequency Factory Setting 50 0HZ Setting Ran...

Page 48: ...e V F intermediate voltage 500 00 Unit 0 1 P110 V F fundamental frequency Factory Setting 50 Setting Range V F intermediate frequency max frequency Unit 0 1 P111 V F intermediate voltage Factory Setting change Setting Range V F minimum voltage V F maximum Unit 0 1 P112 V F intermediate frequency Factory Setting 2 5 Setting Range V F minimum frequency V F fundamental Unit 0 1 P113 V F minimum volta...

Page 49: ...t at the running voltage frequency of motor Generally do not change V F fundamental frequency setting or else it is very likely to damage motor P111 V F intermediate voltage Set V F intermediate voltage according to the specific load Improper setup can cause over current of motor or insufficient torque output or even cause inverter protection Increasing the value of P111 can increase output torque...

Page 50: ... frequency Setting Range 0 15 Unit 1 Carrier frequency decides the switching frequency of internal power module The factory setting of inverters with different capacity are different because will affect motor noise motor heating and disturbance Carrier frequency P115 Motor Noise Motor Heating Disturbance Small Big Big Small Small Big Small Big Therefore when the environment demands running without...

Page 51: ...rameters Setting Range 0 1 Unit 1 Explanation 0 unlocked 1 Locked You can lock the parameter by P118 to prevent unexpected change of the inverter setup When P118 is valid all the other parameters except P100 main frequency setting cannot be changed Factory Setting 0 Group P2 Parameters of basic applications P200 Start mode selection Setting Range 0 1 Unit 1 Explanation 0 Start at start frequency 1...

Page 52: ...e to cause current Therefore you need to have over current level setup P409 setup The specific value depends on the load In addition when the value of P409 is too low it may lead to a long start time If over current in the speed tracing inverter will pause the speed tracing P201 Stop mode selection Setting Range 0 1 Unit 1 Explanation 0 Deceleration to stop 1 Coasting stop You can choose a suitabl...

Page 53: ... 5 Start frequency is the initial frequency when inverter starts For device with heavy load or requires large starting torque increasing start frequency can make start easier However if the start frequency is too high it may cause over current protection P203 Stop frequency setting Setting Range 0 1 10 00 Unit 0 1 Factory Setting 0 5HZ Stop frequency setting When inverter receives stop command it ...

Page 54: ...reached according to the actual load Dc braking time is the period DC injection brake lasts When it is 0 DC injection brake is invalid P205 Dc braking time in start Setting Range 0 250 Unit 1 Factory Setting 0 P206 Dc braking current in stop Setting Range 0 150 Unit 1 Factory Setting 100 P207 Dc braking time in stop Setting Range 0 250 Unit 1 Factory Setting 0 Dc braking in stop is application for...

Page 55: ...t 0 1 Factory Setting 380 0V P210 Rated Motor current Setting Range Unit 0 1 Factory Setting P211 No load current ratio of motor Setting Range 0 100 Unit 1 Factory Setting 40 P212 Rated motor rotation speed Setting Range 0 6000 Unit 1 Factory Setting 1420 P213 Number of motor poles Setting Range 0 10 Unit 1 Factory Setting 4 P214 Rated motor slip Setting Range 0 100 Unit 0 1 Factory Setting 2 5 Pl...

Page 56: ...ed display Generally it shall be set according to the value on nameplate To display the actual rotation speed of motor you can set parameter P212 at the actual rotation speed at 50Hz P213 Number of motor poles Set the number of pole pairs of motor by adjusting this parameter according to the value on nameplate P214 Rated motor slip When inverter drives motor slip will increase when load increase A...

Page 57: ...Mutual inductance of rotor Set the above parameters according to the actual condition of motor Group 3 Input and Output Function Parameters P300 AVI minimum voltage input Setting Range 0 AVI Unit 0 1 maximum voltage Factory Setting 0 P301 AVI maximum voltage input Setting Range AVI maximum voltage 0 Unit 0 1 Factory Setting 10 P302 AVI input filter time Setting Range 0 25 0 Unit 1 P300 AVI minimum...

Page 58: ...urrent input is related to frequency of highest analogue input For current command higher than value of P304 inverter will operate at the value P305 AVI input filter time AVI input filter time decides how fast inverter responds to analogue change With the increase of value of P305 inverter will respond more and more slowly to analogue change The output of inverter will be relatively stable Refer t...

Page 59: ...analog Setting Range 0 1 Unit 1 Explanation 0 Positive direction 1 Negative direction Factory Setting 0 P314 Analogue reverse options Setting Range 0 1 Unit 1 Explanation 0 No reverse at negative bias voltage 1 Reverse allowed at negative bias The parameter group of P310 P314 decides the running condition of analogue including output frequency and direction According to actual need of user they ca...

Page 60: ...ut frequency and is corresponding to analogue maximum voltage current input P313 Direction of high analog Analogue high end direction determines whether the running status of high end frequency is forward or reverse P314 Analog input reverse selection Analogue reverse selection determines running status of analog negative bias voltage satisfied curve needed by customer can be constituted by using ...

Page 61: ...d frequency 50Hz P313 0 Analogue high end direction 0 Forward P314 1 Analogue reverse selection 1 negative bias voltage can be reversed Attention In various curves switching instructions of forward and reverse remain effective when forward and reverse are switched the curve will be reversed and the diagram of curve is as follows Example 2 upper computer output 4 20mA and controls running of invert...

Page 62: ...function input terminal P317 Default value 19 Multifunction input terminal P316 Setting Range 0 32 Unit 1 0 Invalid 1 Jog 2 Jog Forward 3 Jog reverse 4 Forward reverse 5 Running 6 Forward 7 Reverse 8 Stop 9 Multi speed selection 1 10 Multi speed selection 2 11 Multi speed selection 3 12 Multi speed selection 4 13 Acceleration deceleration selection 1 14 Acceleration deceleration selection 2 15 Fre...

Page 63: ...Parameter P102 1 P315 6 P316 7 Terminal status Running condition FWD REV ON OFF Forward ON ON Reverse OFF OFF Stop 5 Running Set terminal as running signal 6 Forward When terminal is valid motor run forward 7 Reverse When terminal is valid motor run reverse 8 Stop When terminal is valid motor run reverse 9 Multi speed 1 10 Multi speed 2 11 Multi speed 3 12 Multi speed 4 15 speed can be selected by...

Page 64: ... 0 0 1 Multi speed 4 P506 1 1 0 0 Multi speed 5 P507 1 0 1 0 Multi speed 6 P508 1 0 0 1 Multispeed 7 P509 0 1 1 0 Multi speed 8 P510 0 1 0 1 Multi speed 9 P511 0 0 1 1 Multi speed 10 P512 1 1 1 0 Multi speed 11 P513 1 1 0 1 Multi speed 12 P514 1 0 1 1 Multi speed 13 P515 0 1 1 1 Multi speed 14 P516 1 1 1 1 Multi speed 15 P517 Multi speed Multi speed Multi speed 4 6 Chapter 6 Description of paramet...

Page 65: ...lid the frequency decreases at a constant speed until operative frequency is lowest Attention Inverter will not memorize the frequency setting changed by UP and DOWN signal When power is turned off and reset again inverter still memorizes the set value in P100 0 0 Acceleration deceleration time 1 P107 P108 1 0 Acceleration dec eleration time 2 P401 P402 0 1 Acceleration deceleration time 3 P403 P4...

Page 66: ...mer starts up and begins timing when the timer reaches set value corresponding multifunction output contacting action 23 Counter pulse input This terminal may accept pulse signals of no more than 250 Hz 24 Counter resetting The counted values may be reset and cleared through this terminal 19 PLC memory removal In the running process of PLC program owing to fault or stopping inverter will record st...

Page 67: ...nding complete signal 3 Inverter stops the winding complete signal reset Introduction 1 Winding function is activated and winding begins 2 Winding operation complete inverter output according to the frequency that winding is completed The multifunction terminal output the winding complete signal 3 Inverter stops the winding complete signal reset Default value 03 Output terminal RA RC P325 Setting ...

Page 68: ...unter reached 29 constant pressure water supply Setting List 0 Invalid Set as invalid terminal prevent false operation 1 In running Terminal is defined to be in running when inverter is output this terminal is ON 2 Frequency reached When frequency arrives at setting value this contact is ON 3 In fault When inverter detects abnormal existing this contact is ON 4 Zero speed When frequency output by ...

Page 69: ... status of decelerating this contact is ON 9 Under voltage alarming When inverter detects that DC bus voltage is lower than setting value this contact is ON and alarm Under voltage alarming setting value can be changed through advanced application parameter group 6 Chapter 6 Description of parameter setting FC100 Series User Manaul ...

Page 70: ...nnected this contact is ON and alarms 17 Overload detection When inverter detects that motor overloads this contact is ON 18 Over torque detection When inverter detects over torque this contact is ON 26 Winding function completeWhen winding function is complete this contact is ON When inverter stops this contact is reset 27 Set counter reached When inverter implements external counter and when cou...

Page 71: ...me 3 P404 Default value2 0 Acceleration Time 4 P405 Default value2 0 Acceleration Time 4 P406 Setting Range 0 999 9S Unit 0 1 FC100 series inverters can set 4 acceleration deceleration time For normal operation the default selection is the acceleration deceleration time 1 For JOG operation the default selection is acceleration deceleration time 4 Default value100 Setting value of counter P407 Defa...

Page 72: ...imiting level P410 Setting Range 0 200 Unit 1 Parameter P409 is the torque limit level during constant speed When output current reaches the setting value inverter automatically reduce the output frequency in order to reduce the load When the output current drops inverter increase output frequency to the setting 100 current is rated current of inverter When P410 is set to be 0 constant speed torqu...

Page 73: ...1 Explanation 0 Invalid 1 Valid 2 Invalid when decelerating If the input voltage is not stable temperature of the machinery will increase insulation may be damaged and output torque will be instable 0 Invalid Select automatic voltage regulation to be invalid inverter output voltage fluctuates 1 Automatic voltage regulation is valid Automatic voltage regulation function is selected and under the co...

Page 74: ...etting Range 0 1 Unit 1 Explanation 0 Invalid no restart after instant power failure 1 Valid frequency tracing start up 0 Invalid Inverter clears the running command after power failure After power is recovered inverter will not start automatically 1 Frequency tracing enable When power is shut off in short time inverter keeps the running command as effective When power is recovered in time inverte...

Page 75: ...implements flying restart inverter tracing downwards from setting frequency by highest speed output current of inverter increases relatively rapid and may exceeds protection unit setting by inverter at this time inverter stops tracing and output current of inverter falls back to common inverter continues tracing setting value 100 of this parameter is rated current of inverter and protection unit w...

Page 76: ...action P422 Setting Range 0 3 Unit 1 Default value 0 Over torque detection level P423 Setting Range 0 200 Unit 1 0 Inverter start detecting over torque only in constant speed inverter continues operation during over torque 1 Inverter start detecting over torque only in constant speed inverter stop during over torque 2 Inverter always detecting over torque inverter continues operation during over t...

Page 77: ...s ON Frequency arrive width is of a hysteresis loop which is set by P430 Default value 0 No 1 timer P427 Setting Range 0 10 0S Unit 0 1 Default value 0 P428 Setting Range 0 100S Unit 1 No 2 timer FC100 series have two timers when time of the timers reaches setting value set by P427 and P428 corresponding multi function terminal is ON Timer start is controlled by external multi function input termi...

Page 78: ...1 Jump Frequency 2 P431 Setting Range 0 frequency upper limit Unit 0 1 Setting Range 0 frequency upper limit Unit 0 1 P432 Default value 0 5 Jump frequency hysteresis loop width Setting Range 0 2 0 Unit 0 1 If machine resonance occurred at a certain frequency we can use the frequency jump function to skip the resonance point t 20OtJ support 2 jump frequencies by parameter P431 and P432 Frequency j...

Page 79: ...r cannot be cut off Stop power cut and power on inverter will not remember status before power cut off After restarting inverter will run according to initial state of program Default value 0 PLC start mode P501 Setting Range 0 1 Unit 1 Explanation 0 Invalid PLC can not start 1 Valid PLC start P501 determines PLC start mode of inverter P501 0 means PLC is invalid The inverter is operated by common...

Page 80: ...rate to the next speed The illustration is as below Frequency Users may select proper running mode according to actual conditions Default value 10 0 Multi speed 1 P503 Default value 15 0 P504 Default value 20 P505 Default value 25 0 P506 Default value 30 0 P507 Default value 35 0 P508 Default value 40 0 P509 Default value 45 0 P510 Default value 50 0 P511 Multi speed 2 Multi speed 3 Multi speed 4 ...

Page 81: ... Default value 0 P530 Default value 0 P531 Default value 0 P532 PLC operation time 10 PLC operation time 11 PLC operation time 12 PLC operation time 13 PLC operation time 14 PLC operation time 15 Setting Range 0 999 9S Unit 1 PLC operation time determines internal controlling varying rated running duration for each segment and the running duration for each segment is corresponding to its rate Defa...

Page 82: ... 15 0 Forward 20 Two buttons one is for running the other one is for ceasing the main frequency requires adjustable potentiometer 1 Connection illustration 2 PLC operation direction setting P533 setting Rate of segment 1 Rate of segment 2 Rate of segment 3 Rate of segment 4 Dominant frequency 4 3 2 1 0 0 1 0 1 0 0x24 1x23 0x22 1x21 0x20 position bit run direction 0 is forward 1 is Reverse transfer...

Page 83: ...314 6 S1 end is running forward P318 8 S2 end is ceasing P315 20 FWD end is PLC starting to running P500 1 programming memory P501 1 PLC is on P502 0 PLC operation one circle and then ceasing P503 1 Segment 1 rated 20Hz P504 60 Segment 1 rated 60Hz P505 40 Segment 1 rated 40Hz P506 15 Segment 1 rated 15Hz P518 10 Segment 1 rated running duration is 10s P519 20 Segment 1 rated running duration is 2...

Page 84: ...p P6 PLC Control Special Operation Default value 0 PID starting mode P600 Setting Range 0 1 Unit 1 The inverter can be used to exercise process control e g flow rate air volume or pressue The terminal AV AI input signal or parameter setting is used as a set point and the terminal AV AI input signal also can used as a feedback value to constitute a feedback system for PID control Explanation 0 PID ...

Page 85: ...PID action set point P602 Setting Range 0 2 Unit 1 Explanation 0 figure mode P604 1 AVI 0 10V 2 AVI 0 20mA 0 Select figure mode as the set point P604 Set the set value P604 from the operation panel or parameter unit 1 AVI 0 10V Terminal input is the set point 0 10DCV 2 AVI 0 20mA Terminal HC input is the set point 0 20mA Default value 0 PID feedback value selection P603 Setting Range 0 3 Unit 1 Ex...

Page 86: ...annels available for setting Block diagram of PID control General regulation method for PID control 1 Select sensor transmitter correctly for which the standard signal of 4 20mA or 0 10V shall be selected as output specification 2 Set PID action set point correctly 3 Increase proportional constant P in case of non oscillating output 4 Decrease integration time Ti in case of non oscillating output ...

Page 87: ... Set the lower limit value If the feedback value falls below the setting range the alarm signal is output The maximum input 20mA 10V of the measured value Terminal AVI is equivalent to 100 Default value 100 PID proportional band P607 Setting Range 0 0 200 Unit 0 1 P607PID proportional bandInitial value 100 Setting range0 0 200 Unit0 1If the proportional band is narrow parameter setting is small th...

Page 88: ...ry time While frequency increment is more than value of P610 in maximum of frequency increment P610 will work Default value 0 0 PID standby frequency P611 Setting Range 0 0 120 0HZ Unit 0 01 P611 PID standby frequency P611 must reach minimum frequency in PID standby When running frequency is less than value of P610 standby duration will begin counting P612 PID standby duration When running duratio...

Page 89: ...ter decimal point 3 Display 3 digits after decimal point 4 Display 4 digits after decimal point P614 PID corresponding value of display P614 setting value is corresponding to 10V analog voltage If P614 is set as 200 then it indicates that full span is 200 corresponding to 10V voltage P615 sets the digit display 0 indicates not displaying feedback value Users may select the digit displayed accordin...

Page 90: ...ion P702 Setting Range 0 240 Unit 1 Each inverter must have a station number which will be defined through P702 Communication control of inverter can connect with 240 others If P702 is set to 0 means communication function is invalid Communication agreement belongs to hexadecimal system of which each character represents the following information FC100 Series Modbus Communication Protocol Fc100 se...

Page 91: ... For RTU Start bit 0 1 2 3 4 5 6 7 Stop bit 8 Data bits Character string 10 bits Characte r box Data pattern 801 For ASCI I Start bit 0 1 2 3 4 5 6 7 Stop bit 8 Data bits Character string 11 bits Characte r box Odd parity Data pattern 8E1 For ASCII Start bit 0 1 2 3 4 5 6 7 Stop bit 8 Data bits Character string 11 bits Characte r box ever parity 6 Chapter 6 Description of parameter setting FC100 S...

Page 92: ... STX Start character 3AH Address Hi Communication address Address Lo 8 bit address consists of 2 ASCII codes Function Hi Function code Function Lo 8 bit function code consists of 2 ASCII codes DATA n 1 Data characters n x 8 bit data content consists of 2n ASCII codes DATA n 16 with the maximum of 32 ASCII codes LRC CHK Hi LRC Check LRC CHK Lo 8 bit LRC Check consists of 2 ASCII codes END Hi End ch...

Page 93: ...river Broadcasts 01H For inverter with 01st address OFH For inverter with 15th address 10H For inverter with 16th address by analogy the maximum could reach 240 Function code and Data Characters 03H Read out the content of temporary storage 06H Write a WORD into temporary storage Function code 03H Read out the content of temporary storage For example Driver address 01H reads out the data character...

Page 94: ...H 00H CRC CHK Low FEH CRC CHK High 5CH SIX Address 1 0 Function 0 3 Starting address 2 1 0 2 Number of data count by word 0 0 0 2 LRC Check D 7 END CR LF SIX Address ０ １ Function ０ ３ Number of data count by byte ０ ４ Content of starting address 2102H １ ７ ７ ０ Content of address 2103 H ０ ０ ０ ０ LRC Check ７ １ END CR LF Format of enquiry message Character string Format of response message Character stri...

Page 95: ...address 01H writes 6000 1770H into the internal setting parameter 0100H of driver Format of response message Character string LRC Check of ASCII mode Format of enquiry message Character string 0 1 7 7 0 1 SIX Address 0 1 Function 0 6 Data address 0 1 0 Data Content LRC Check 7 END CR LF 0 1 7 7 0 1 Address 01H Function 06H Data Address 01H 00H Data Content 17H 70H CRC CHK Low 86H CRC CHK High 22H ...

Page 96: ... if being 0 store the new value for step 3 into CRC temporary storage otherwise in case of Exclusive OR A001H and CRC temporary storage store the result into CRC temporary Step 5 Repeat Step 3 Step 4 and operate completely for 8 bit Step 6 Repeat Step 2 Step 5 and take the message instruction for next 8 bit till all message instructions are operated completely Finally the value gotten of CRC tempo...

Page 97: ... 1 P803 sets DC bus overvoltage protection level This function could be used to avoid overvoltage protection during deceleration Factory Setting Change Undervoltage protection setting P804 Setting Range 380 450 Unit 1 P804 sets voltage protection level If the input voltage is low inverter is easy to trip for undervoltage This function could be used to avoid inverter protection undervoltage Factory...

Page 98: ...etting normally shall not be adjusted otherwise it may cause abnormal operation 0 10V analogue output low end calibration coefficient P807 Setting Range 0 9999 Unit 1 0 10V analog output high end calibration coefficient P808 Setting Range 0 9999 Unit 1 0 20mA analogue output low end calibration coefficient P809 Setting Range 0 9999 Unit 1 0 20mA analog output high end calibration coefficient P810 ...

Page 99: ...Chapter 7 Maintence and Inspection 99 ...

Page 100: ...ion 6 Always check the input voltage of the AC drive with Voltmeter 6 2 Periodic Maintenance WARNING Disconnecting AC power before processing 1 Tighten and reinforce the screws of the AC drive if necessary cause it may loose due to the vibration or changing of temperatures 2 Whether the conductors or insulators were corroded and damaged 3 Check the resistance of the insulation with Mega ohmmeter 4...

Page 101: ...Chapter 8 Troubleshooting and Fault Information This Chapter Content This chapter briefly introduces the operation principle product performa nce layout nameplate and type of instructions 101 ...

Page 102: ... current during acceleration 1 Acceleration time is too short 2 V F curve is not set correctly 3 Motor or motor wire have short circuit to the ground 4 The torque boost is set too fast 5 The input voltage is too low 6 Directly start up the running motor 7 The inverter setting is not correct 9 The inverter fails 1 Inc rease acceleration time 2 Correctly set V F curve 3 Check the insulation of motor...

Page 103: ...y voltage 2 Sent for repairing OU1 Over voltage during acceleration 1 Abnormal power supply 2 Peripheral circuitry is incorrectly set switch control on or off etc 3 Inverter fault 1 Check the power supply voltage 2 Do not u se power supply switch to control the inverter on or off 3 Sent for repairing OU2 Over voltage during deceleration 1 Power supply voltage abnormal 2 Energy feedback load 3 Brak...

Page 104: ...tage during onstant speed FbO Fuse broken 1 The inverter fault Please contact your sales representative Fb1 Fb2 Fb3 OLO during stop Inverter overload 1 Overload 2 Acceleration time is too short 3 Torque boost is too fast 4 V F curve incorrectly s et 5 Under voltage of input 6 Before motor stops inverter starts up 7 Fluctuation or blocking in loading 1 Reduce the load weight or replace larger capac...

Page 105: ...fan 2 Clean thr heatsink 3 Set the ambient temperature to within the specifications OH1 during accelerati on OH2 during decelerati on OH3 during constant speed ES Emergency stop 1 Inverter is in Emergency stop condition 1 After release Emergency stop start up as regular procedure CO Communicati on error 1 Communication line connection has problem 2 Communication parameter is incorrectly set 3 Tran...

Page 106: ...than the P202 starting frequency setting i Check that the load is not too heavy 3 Motor generates heat abnormally Causes and corrective actions a Check that the load is not too heavy Lighten the load b Is the fan for the motor is running check for accumulated dust c Check that the P208 Torque boost setting is correct d Was the motor type set Check the setting of P209 to P219 applied motor e When u...

Page 107: ...e insusceptible to noises it handles low level signals so it requires the fllowing basic techniques Also since the inverter chops outputs at high carrier frequency that could generate noises If these noises cause peripheral devices to malfunction measures should be taken to suppress noises These techniques differ slightly depending on noise propagation paths 1 Basic techniques Do not run the power...

Page 108: ...Noise reduction examples 8 108 Chapter 8 Troubleshooting and Fault Informatin FC100 Series User Manaul ...

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