Jacobsen TR3 EJ Series, Safety, Operation And Maintenance Manual, Page: 2 / 186

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© 2014, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
Important ............................................................................ 3
Product Identification ......................................................... 4
Guidelines For The Disposal Of Scrap Products .............. 6
During Service Life ............................................................ 6
End Of Service Life ........................................................... 6
Parts Manual ..................................................................... 7
Key Numbers .................................................................... 7
SAFETY
How To Operate Safely...................................................... 8
Safe Operation .................................................................. 8
Preparation ........................................................................ 8
Operation .......................................................................... 9
ROPS ................................................................................ 10
Safe Handling of Fuels...................................................... 10
Maintenance And Storage ................................................ 10
When You Put A Mower On A Trailer ............................... 11
Important Safety Notes .................................................... 12
SPECIFICATIONS
Engine Specification.......................................................... 15
Machine Specification ...................................................... 15
Dimensions ...................................................................... 15
Vibration Level ................................................................. 16
Noise Emissions ............................................................... 17
Cutting Unit Specification ................................................. 18
Recommended Lubricants ............................................... 19
Cutting Performance (Area) ............................................. 19
Conformity Certificates ..................................................... 20
DECALS
Safety Decals EC .............................................................. 24
Instruction Decals EC ....................................................... 24
Safety Decals USA ........................................................... 25
Instruction Decals USA ..................................................... 25
CONTROLS
Instrument Panel .............................................................. 26
Starter Key Switch ........................................................... 27
Parking Brakes ................................................................. 27
Working Light Switch ........................................................ 27
Cutting Unit Switch ........................................................... 27
Weight Transfer Switch .................................................... 28
Blocked Hydraulic Filter Indicator Lamp. .......................... 28
Throttle Control Lever ..................................................... 29
Joystick Unit Lift/lower Control ......................................... 29
Multi-function Gauge ......................................................... 30
Traction Foot Pedal ......................................................... 31
Power Outlet .................................................................... 31
Steering Tilt Control ......................................................... 31
Parking Brake Release Valve .......................................... 32
Transport Latches ............................................................ 32
OPERATION
Daily Inspection ................................................................ 33
Operator Presence And Safety Interlock System ............. 34
Operating Procedure ........................................................ 35
Fitting The Cutting Units To The Machine ........................ 36
Starting The Engine ........................................................ 37
Driving ............................................................................. 37
Mowing ............................................................................. 37
To Stop The Engine ......................................................... 37
Transporting ..................................................................... 38
Transporting On A Trailer Or Flatbed ............................... 39
Mowing On Slopes ............................................................ 40
MAINTENANCE AND LUBRICATION
Maintenance & Lubrication Chart ..................................... 44
Cutting Unit Lmac194/195/196/197 Lubrication ............... 46
Cutting Units 47114, 47115, 47116 Lubrication ............... 47
Engine Lubrication ........................................................... 48
Engine: Fan Belt ............................................................... 48
Engine Coolant ................................................................ 49
Hydraulic System ............................................................. 50
Hydraulic Test Ports ........................................................ 51
Fuel System ..................................................................... 52
Air Cleaner ....................................................................... 53
Battery ............................................................................. 53
Machine Maintenance ...................................................... 54
Freewheel Control ........................................................... 54
ADJUSTMENTS
Traction Control Pedal ..................................................... 55
Weight Transfer Adjustment ............................................ 55
Cutting Units Lmac194 / 195 / 196 / 197 ......................... 56
Height Of Cut ................................................................... 56
To Set Rear Roll .............................................................. 56
To Set Height Of Cut ....................................................... 56
Reel To Bedknife Adjustment .......................................... 57
Reel Bearings .................................................................. 57
Front And Rear Roll Bearings .......................................... 57
Cutting Units 47114, 47115, 47116 ................................. 58
Reel-to-bedknife (Pre-adjustment Check) ....................... 58
Reel-to-bedknife Adjustment .......................................... 59
Cutting Modes .................................................................. 60
Cutting Height - Fixed Mode ............................................ 61
Cutting Height - Floating Mode ........................................ 62
Speed Limiter ................................................................... 63
Seat (Milsco CE-9.16 Seat (Michigan V-5300) ............... 64
General Instructions For Grammer Seats ........................ 65
Seat (Grammer MSG85) .................................................. 67
Weight Adjustment ........................................................... 68
Fore/aft Adjustment ......................................................... 68
Air Suspension Seat (Grammer MSG75 -521) ................ 68
Backrest Extension ........................................................... 69
Seat Heater ...................................................................... 69
Lumbar Support ............................................................... 69
Armrests ........................................................................... 70
Armrest Adjustment .......................................................... 70
Backrest Adjustment ........................................................ 70
Maintenance .................................................................... 71
ACCESSORIES
Backlapping Kit (Lmac161) .............................................. 72
Ops Frame (Lmac164) ..................................................... 73
Transport Latch Kit (Lmac174) ........................................ 73
Working Lamp Kit (Lmac163) .......................................... 73
Grass Box Kit (Lmac182 ) ................................................ 73
Grass Box Kit (Lmac193 ) ................................................ 73
PROBLEM SOLVING
Engine General ................................................................ 74
Quality Of Cut Problem Solving ........................................ 75
Washboarding................................................................... 75
Marcelling ......................................................................... 76
Step Cutting ........................................................................ 77
Scalping ............................................................................ 78
Stragglers ......................................................................... 79
Streaks ............................................................................. 80
Windrowing ....................................................................... 81
Rifling Or Tramlining ........................................................ 82
Mismatched Cutting Units ................................................ 82
SCHEMATICS
Hydraulic Circuit ............................................................... 84
Electrical Circuit Instrument ............................................. 86
Electrical Circuit Main ...................................................... 88
Electrical Circuit Fuses And Relays ................................. 90
TORQUES
Torques ........................................................................... 92
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