JAC HFC1035KD Owner'S Manual Download Page 63

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2. Adjust the valve clearance with a feeler gage:
Valve clearance (the engine in normal temperature)
Inlet valve: 0.4mm
Exhaust valve: 0.4mm

3. First, adjust the valve clearance shown by the arrow in the figure.

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OWNER

爷

S MANUAL

JAC High end Light Trucks

4. Turn the crankshaft one round (360 degrees), go on adjusting the valve
clearance shown by the arrow in the figure.

Venting of the brake hydraulic loop

If air gets into the brake hydraulic loop, the brake will have incomplete disen

鄄

gagement. So, venting must be done if the brake fluid runs out due to failure to
find that the fluid quantity is not enough in the brake fluid reservoir, or if the hy

鄄

draulic loop is disassembled.
Venting shall be done by two persons together.

121

Summary of Contents for HFC1035KD

Page 1: ...changes at any time so that our police of continual product improvement may be car ried out This manual applies to all current JAC models equipped with 4DA1series engine explanation of op tion as well...

Page 2: ...ufacturer also recommends that all service and maintenance on your vehicle be performed by an authorized JAC dealer JAC dealers are prepared to provide high quality service maintenance and any other a...

Page 3: ...ic driving 83 Vehicle management and maintenance in winter 86 Running on ice or snow 88 In emergence cases 90 Repair and maintenance 101 Schedule of regular maintenance 104 Guide to maintenance 108 Re...

Page 4: ...e power rated engine speed ex works date etc Location of the vehicle nameplate The embossed number of VIN code for vehicle and Type II chassis is located on the outer side of the right longeron of the...

Page 5: ...5 Information about new vehicles...

Page 6: ...le operation and management All the components and devices of the vehicles shall be checked according to the requirements in sections of Controllers and instruments and Driving Maintenance For driving...

Page 7: ...intenance To begin tilting turn the pulling support with left hand to pull out the safety hook tie bar and pull outward the operating handle with right hand 8 Safety hook pull rod Operating handle OWN...

Page 8: ...ackward with right hand The cabin will tilt downward by itself due to the deadweight Attention Keep your head and hands away from under the cabin when it is tilt ing downward by itself OWNER S MANUAL...

Page 9: ...Controller and instrument 13...

Page 10: ...5 18 17 14 OWNER S MANUAL JAC High end Light Trucks Tachometer The tachometer indicates the engine s round per minute The red zone means the critical rpm When the tachometer hand is in the red zone of...

Page 11: ...grees it will bring about inexact temperature reading values Turn signal indicator light green When a turn signal lamp is flashing its indicator light will flash on and off If the flash is very short...

Page 12: ...ne immediately and get in touch with the nearest JAC vehicle dealer OWNER S MANUAL JAC High end Light Trucks Charging warning light red When the ignition switch is in ON position this light is on and...

Page 13: ...ill work at high speed level when the handle gets into the starting position the wiper will automatically be turned off or reset OWNER S MANUAL JAC High end Light Trucks Washer indication The washer c...

Page 14: ...raise the inlet air temperature for the engine to achieve smooth startup 22 OWNER S MANUAL JAC High end Light Trucks Combination switch Located below the steering wheel it consists of steering shaft...

Page 15: ...ter pushed in otherwise it may cause unexpected fire 4 A deformed cigarette lighter cannot correctly recoil to its original position If it is found deformed please replace it with a true JAC spare par...

Page 16: ...UAL JAC High end Light Trucks Brake pedal To avoid sharp braking the brake pedal should be operated smoothly When driving along a down slope you should use the foot brake pedal now and then while usin...

Page 17: ...r No matter which position the startup key is in the ceiling light in the cabin can be turned on or off OFF position this light is in off state Door position when the side door of the cabin is opened...

Page 18: ...s Spare tire hanger The spare tire is fastened to back of the frame To lower down the spare tire insert the handle into the hole in the rear cross beam to connect it with the snap lock and then turn t...

Page 19: ...close the side board securely lock up the front end of side board with the hook handle and put it into the vertical lock of the rear board before fastening it with the handle 32 OWNER S MANUAL JAC Hig...

Page 20: ...if a better sensitivity of radio is desired The antenna should be retracted if the vehicle is to be parked in a garage lower than a house or to be washed OWNER S MANUAL JAC High end Light Trucks 35 C...

Page 21: ...s to regulate the air from the heater defroster and the air conditioner or the air flow out of the ventilation outlet Plane air outlet Dual planes Bottom air outlets Bottom air outlet and defroster De...

Page 22: ...from the upper air outlet Bottom air outlet Air is discharged from the bottom air outlet OWNER S MANUAL JAC High end Light Trucks Bottom air outlet and defroster Air is discharged from the bottom air...

Page 23: ...C High end Light Trucks Fan air flow knob Turn the knob as per the following to control the air output OFF Fan is powered off 1 Fan is set in low speed range 2 Fan is set in medium to low speed range...

Page 24: ...CD and Radio 43...

Page 25: ...ss power off 9 Monitor 10 Volume knob Press up down to adjust the sound volume regulate the frequency mode selected 11 OURCE Short press select the sound source CD BAND Short press select the wave ban...

Page 26: ...Light Trucks Acoustic mode setting Press SOUND key to select the item you want to adjust Again press key to adjust the item selected Five seconds later the screen turns back to the previous mode Only...

Page 27: ...ations with most powerful signals in the FMAST wave band or 6 MW AM radio stations OWNER S MANUAL JAC High end Light Trucks With most powerful signals in the MW AM wave band When this auto storage fun...

Page 28: ...changeover among the music number played time total music time total music numbers sound effect mode and clock mode Troubleshooting If you find some of the functions of the acoustic apparatus in your...

Page 29: ...ve it in the vehicle Outer door handle Pull outward the outer door handle and the door is opened Insert the startup switch key into the door lock and take a turn the door can be locked 52 OWNER S MANU...

Page 30: ...ay bring the vehi cle out of the control by the driver 54 OWNER S MANUAL JAC High end Light Trucks Pull the back tilting handle the co driver s chair back tilts down lift the back to turn over backwar...

Page 31: ...ightened serious injury will occur in case of traffic accident The seat belt across the waist should be pushed down as close as possible to the pelvis major Then pull tight the shoulder belt that goes...

Page 32: ...belt to avoid any possible damage to the belt Change the seat belt if cuts cracks slackness or damaged by collision load Check if the fixing bolts for the support are securely tightened in the floor p...

Page 33: ...es Please refer to the Section Maintenance for correct checking steps Exterior 1 Check the tires for correct pressures any damage or leakage 2 Check each of the tires for any looseness 60 OWNER S MANU...

Page 34: ...for any leakage of the engine oil cooling water fuel oil and brake fluid 62 OWNER S MANUAL JAC High end Light Trucks Bacdlash play Cabin 1 Check if the backlash play of the steering wheel is normal or...

Page 35: ...the wiper works normally at each of the modes 4 Check the cleaning liquid storage Check the cleaning liquid storage for the windshield and add more liquid as needed 64 OWNER S MANUAL JAC High end Lig...

Page 36: ...works OK 8 Check if the clutch fluid level and the brake fluid level in the fluid reservoir are OK or not 66 OWNER S MANUAL JAC High end Light Trucks 9 Check if all the instruments and indicator light...

Page 37: ...e dam aged too early if it is too loose then belt will have slip and the cooling effect will go down hence the engine will be overheated 68 OWNER S MANUAL JAC High end Light Trucks 3 Check the coolant...

Page 38: ...70 2 Check if the brake pedal back play and height are OK for normal work 3 Check the engine for any strange noises and emission colors OWNER S MANUAL JAC High end Light Trucks 71 Driving...

Page 39: ...lights and brake lights are OK and if the door mirrors are correct in angles and positions 1 Normal startup Turn the key to START and the engine will get started immediately release the clutch pedal K...

Page 40: ...the engine is started it is better to idle run for 3 5 minutes before driving to achieve good lubrication Take care that idling time shall not be too long Before vehicle running 1 Lock all the doors...

Page 41: ...lope unattended some wheel wedges must be put under the wheels If the vehicle must be parked on the road for some reason it should be parked near the road curb instead of on the roadbed If the vehicle...

Page 42: ...shifted to low speeds 2 If abnormal noise is heard or strange smell is smelt during driving stop driv ing at once and find out the reason for that 78 OWNER S MANUAL JAC High end Light Trucks 3 If the...

Page 43: ...shifting the lever to the Reverse gear or shifting back to Gear 1 position 80 OWNER S MANUAL JAC High end Light Trucks 7 When going up a slope to avoid engine overload the gearshift lever should be m...

Page 44: ...during driving heavy rains or shallow streams be cause the brake will be wet and exert less braking force 82 OWNER S MANUAL JAC High end Light Trucks 11 Never stop the engine during driving otherwise...

Page 45: ...Move the gearshift lever into direct gears or overpass gear to keep certain speed as much as possible 84 OWNER S MANUAL JAC High end Light Trucks 4 The cooling water temperature should be kept in the...

Page 46: ...reezing fluid correspond ing to the ambient temperature where the vehicle is used 86 OWNER S MANUAL JAC High end Light Trucks Durable cooling water glycol based mix ratio 2 It is better to wash the in...

Page 47: ...ng rate Running on ice or snow 1 It is suggested that anti skid chains or snow road tires be used Mixing ration Temperature OWNER S MANUAL JAC High end Light Trucks 2 Avoid high speed driving abrupt a...

Page 48: ...matter if it is daytime or evening Emergency start It is forbidden to start the engine by way of traction from another truck because the engine starting may have forward impact which will cause possib...

Page 49: ...attery and then start the engine in the truck whose battery is totally discharged 5 After the engine gets started disconnect the jumper cable in the reverse order Never connect the cable between the p...

Page 50: ...el oil system is finished start the engine with the start switch 3 If the engine fails to start within 10 seconds then repeat Step 1 and 2 94 OWNER S MANUAL JAC High end Light Trucks Oil water separat...

Page 51: ...port points specified Front wheels The first spring piece from the bottom of the leaf spring The second spring piece from the bottom of the leaf spring Rear wheels Only applicable for vehicle with low...

Page 52: ...OWNER S MANUAL JAC High end Light Trucks 3 Place and tighten the wheel nuts for the moment and lower down the wheel onto the ground 4 Tighten the wheel nuts with a wheel nut spanner in the order as sh...

Page 53: ...Repair and maintenance 101...

Page 54: ...hecked together with the checking of the following items The symbol means the following More frequent maintenance shall be done under harsh driving conditions Please refer to the Schedule of regular m...

Page 55: ...L L L L 104 OWNER S MANUAL JAC High end Light Trucks Period 1000 km calculated per readings from the odometer or months and do the maintenance at the time whichever comes first or the months 1 3 6 9 1...

Page 56: ...R R R R Slack of the front hub bearing Slack of the rear hub bearing I I Electrical system equipment Starter function I Battery electrolyte specific gravity Slack and damage of wire harness and termi...

Page 57: ...98Nm force to check if the fan belt deflection is in the range of 8 12mm Meanwhile check the belt for any cracks or damages 108 OWNER S MANUAL JAC High end Light Trucks If the belt tension is too sma...

Page 58: ...ed mix ratio OWNER S MANUAL JAC High end Light Trucks Steering wheel To check the backlash play of the steering wheel turn the steering wheel right and left till the tires begin to turn The backlash s...

Page 59: ...pecified level mark If the level in the reservoir is lower than ADD scale add some more brake fluid rec ommended 112 OWNER S MANUAL JAC High end Light Trucks Windshield cleaning fluid level Check if t...

Page 60: ...age Filter element removal behind the cabin 1 Screw down the butterfly nut and take off the cover 114 OWNER S MANUAL JAC High end Light Trucks 2 Screw off the butterfly nut that fixes the element befo...

Page 61: ...2 Loosen the locknut and adjusting nut of the follow up cylinder Screw down the adjusting nut until it contacts the clutch shift fork and then screw it back for one and a half round 3 Tighten the lock...

Page 62: ...rt within 10 seconds vent the system again 118 OWNER S MANUAL JAC High end Light Trucks Engine cooling water To change the cooling water loosen the discharge valves on the radiator and cylinder block...

Page 63: ...crankshaft one round 360 degrees go on adjusting the valve clearance shown by the arrow in the figure Venting of the brake hydraulic loop If air gets into the brake hydraulic loop the brake will have...

Page 64: ...ke pedal and keep it stepped on Brake pedal adjustment Check the free travel and height of the brake pedal and make adjustment in the following methods if needed Loosen the adjusting nut of the U clam...

Page 65: ...JAC High end Light Trucks Adjust the front rear wheel brakes in the following 1 Jack up the wheels off the ground completely 2 Take off the rubber plug from the rear adjusting hole in the brake base...

Page 66: ...one with the engine not running adverse impact will occur to the vacuum booster 3 Check the level in the brake fluid reservoir and add some more if needed Vent the brake hydraulic loop in the followin...

Page 67: ...f it is pulled with a force of 30kg The parking brake can be adjusted in the following ways 128 OWNER S MANUAL JAC High end Light Trucks 1 With the front wheels fixed release the parking brake 2 Jack...

Page 68: ...ear tires should be exchanged in their positions in the order shown in the figure Exchange the tires every 9000km 130 OWNER S MANUAL JAC High end Light Trucks Inflation pressure of tires The standard...

Page 69: ...emporary use It will bring about great damage or even fire License light Screw off the fixing bolts before taking down the glass OWNER S MANUAL JAC High end Light Trucks Fuse in place tag Roof light a...

Page 70: ...rt switch to LOCK position and must use fuses of the same current rating 134 OWNER S MANUAL JAC High end Light Trucks Front light set When replacing bulbs take down the cover first then the decoration...

Page 71: ...ghting Tighten the Screw A for vertical adjustment and tighten Screw B for horizontal adjustment OWNER S MANUAL JAC High end Light Trucks User Power W User Power W User Power W Front windshield wiper...

Page 72: ...the viscosity refer to the list of engine lube oil viscosity vs temperature 6 Gearbox Summer GL 4 85W 90 2 7 Winter GL 4 80W 90 Power steering gear Auto gearbox oil As needed Rear axle Medium load aut...

Page 73: ...iromment temperature List of lubrication points Steering gear drag link clutch fluid brake fluid king steering pin front hub bearing tie rod end engine rear leaf spring pin rear hub bearing differenti...

Page 74: ...om the dipstick with clean cotton cloth Dip the dipstick into the oil sump again to the bottom and then pull it out to check the oil level There are two scale lines on the dipstick the engine oil leve...

Page 75: ...g oil and fluid Exhaust fluid 1 Jack up the front axle off the ground completely 2 Remove the oil pipes 2 pieces between the steering gear and the power steering oil reservoir 3 After the steering flu...

Page 76: ...points Please use multipurpose greases for lubrication of the following points King steering pins 4 Ends of tie rod 2 146 OWNER S MANUAL JAC High end Light Trucks Drag link 2 Rear leaf spring and spri...

Page 77: ...he following points Universal joints and slide bushing Please apply No 2 or 3 universal automobile lithium based grease to the fol lowing parts Intermediate bearings OWNER S MANUAL JAC High end Light...

Page 78: ...ty 2 2 2 3 2 Max Gradeability 35 35 35 35 Technical specification 150 OWNER S MANUAL JAC High end Light Trucks Model HFC1042K3T HFC1045KRD HFC1045KRD HFC1040K KR1 Cabin Single Cab Double Cab Double Ca...

Page 79: ...ad front rear mm 1420 1440 1395 1580 1395 1580 1395 1580 1395 Wheelbase mm 3000 3308 3308 3308 Min Turing Radius m 7 14 14 14 Min Ground Clearance mm 185 185 185 185 Max Speed km h 90 95 95 95 Seating...

Page 80: ...100 100 100 100 Seating Capacity 2 2 3 2 2 Max Gradeability 30 32 30 30 154 OWNER S MANUAL JAC High end Light Trucks Model HFC1042K2T K2RT HFC1042K HFC1035KD HFC1020K KR1 Cabin Single King Cab Double...

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