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CTD10R-E

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Electric Pallet Stacker

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Operation Manual

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Parts Catalogue

Summary of Contents for CTD10R-E

Page 1: ...CTD10R E Electric Pallet Stacker Operation Manual Parts Catalogue ...

Page 2: ...Untrained personnel are not allowed to operate the stacker According to ISO 3691 Safety Specification of Motor Industrial Vehicles load capacity and lifting height of our CDD Electric Pallet Stacker are stipulated as follows 1 When the lifting height of CTD10R E stacker is below 2500mm including2500mm the maximum load capacity is the rated capacity Overloading is prohibited 2 When the lifting heig...

Page 3: ...ore operation 14 8 Inspection after operation 14 9 Periodic maintenance and upkeep 15 10 Storage transportation and loading unloading 19 11 Replacement of storage battery 20 12 Common faults and troublshooting 20 13 Common faults signal and trouble shooting 23 14 Lists of accessories spare parts and vulnerable parts 25 15 Structure and principle diagrams of major parts 25 16 Packing list 28 Append...

Page 4: ...n a flammable explosive or corrosive environment with acid and alkali Description The instruction manual shall be kept by the operator and shall be read by the operator until he gets a full understanding The instruction manual is composed of correct operation convenient and simple maintenance and routine inspection The instruction manual shall be carefully read before operation for purpose of corr...

Page 5: ...4 Notice You shall pay attention to statements that are in direct or indirect relation with personal security and truck maintenance ...

Page 6: ...1 1 Outline drawing 1 1 CTD10R E Outline drawing ...

Page 7: ... 1600 2500 3000 4 3 Max height of mast extended h4 mm 2030 3000 3500 4 4 Min Max height of operation handle in driving position h14 mm 670 1300 4 5 Height lowered h13 mm 80 4 6 Overall length l1 mm 1720 1800 4 7 Length to fork face l2 mm 651 4 8 Overall width of truck body b1 mm 1132 1532 4 9 Fork dimension s e l m m 40 100 1070 1150 4 10 Overall width of fork b5 mm 200 800 4 11 Wheelbase ground d...

Page 8: ...It is strictly forbidden to press the lifting or lowering button during the traveling of the truck Meanwhile don t switch lifting and lowering buttons rapidly or frequently because rapid and frequent lifting or lowering will cause damage to the truck and goods 8 Don t load heavy goods on the forks rapidly 9 Don t lay the goods on the truck for a long time 10 It is strictly forbidden to make sharp ...

Page 9: ...ply with the requirements of extinguishing fire of solid combustible matter and electric apparatus d The value of truck noise mentioned in instruction is measured under the condition of new truck running on flat smooth and hard ground If the traffic surface is bad or the tyre of truck is damaged the noise may be amplified Integrity of the truck shall be realized Warning Do not make modifications o...

Page 10: ...ure shall be formulated with consideration of practical situations before operation of the truck Safety shall be taken into full consideration in preparation of the safety operation procedure Operation of truck under unsafe condition is strictly forbidden a Operation under unsafe condition is forbidden such as under conditions with uneven floor or impeded road Goods lifting on slope is strictly fo...

Page 11: ... view the driver shall not drive until there is no person at both sides Notice Keep concentration when operating truck Caution The driving mechanism of truck is installed on the foreside Due to this difference from common vehicles the foreside of truck swings comparatively fast when turning around For this reason to prevent collision with other objects nearby the foreside of truck do drive or turn...

Page 12: ...carry goods under rated capacity 1 Forbid overloading operation 2 Forbid deflective transportation 3 Passengers on truck must be forbidden 4 Never push or pull the handle abruptly 5 Never use the truck as towing vehicle 6 When transporting over wide goods the driver shall be extremely careful to turn slowly to keep balance of the goods Decelerate when ascent and descent meanwhile watch around for ...

Page 13: ...ator or charging platform has enough loading capacity with the design structure applicable for bearing stacker Meanwhile the elevator and charging platform should be permitted by the equipment user Checks must be carried out before operation Before driving into the elevator the goods should be carried into the elevator first and select the suitable parking space for the truck in order to avoid col...

Page 14: ...for a short time the wheel can come to the original shape 4 2 Drive of the stacker without the driver of the stacker itself Warning It is strictly forbidden to drag the stacker on the slope 4 2 1 In case of dragging stacker during emergency operation the electromagnetic brake must be loosened 4 2 2 When the stacker is placed at a specified place the electromagnetic brake must be relocated so as to...

Page 15: ...s normal with the method indicated in Fig II Warning It is strictly forbidden to turn the accelerator knob fastly to speed up the stacker abruptly during goods transportation Move the control handle to division A or division C as indicated in Fig II and press the rise lowering button on th control handle to see if the lifting and lowering of the fork is normal Then turn the control handle to divis...

Page 16: ...ft or lower but not travel when the handle is in division A or C and the handle must be in division B when the stacker is traveling 5 2 2 As indicated in Fig II there is a button on the operation handle which is used for slowing down the stacker When this slow down button is pressed as well as accelerate knob is turned the stacker will travel at a low speed This state is best suitable for turning ...

Page 17: ...ly away from the goods and move the fork slowly out of the goods pallet 5 3 Abnormal situation handling during operation 5 3 1When pressing the lifting button the fork can rise but when releasing the lifting button the fork is still rising The stacker is in a situation of out of lifting control In that case turn off the general power supply switch to cut off the power supply at once Drive the stac...

Page 18: ... period of time before use 6 3 Storage Batteries should be stored in a clean dry and well ventilated warehouse with a temperature of 5 40 The valid shelf life is 2 years The batteries should be kept according to the following requirements during storage a No direct sunshine on the batteries and at least 2m away from heat source b Avoid contacting with any harmful substances No metallic matters are...

Page 19: ...tatus Compare the parameter lists replace the wheel when its diameter reduces by 5 Storage battery 9 Charge Confirm the display state of the battery capacity 10 Electrolyte The solution level and density of electrolyte 11 Connecting line The connecting line and socket shall be firm Horn 12 Horn Press down the horn button to check whether the horn sounds Instrument 13 Function Turn on the switch of...

Page 20: ... devices Before service maintenance matters needing attention Notice No smoking Arrange the self protection work Wipeout the effusive oil in time Before adding lubricating oil clean up the dirty oil or dust on the joint with brush or cloth Except certain situation turn off the key switch and pull off the power socket Lower down the fork arms to the lowest point when carrying out maintenance Ensure...

Page 21: ...ce of storage battery 9 4 The inspection according to the need Clean the truck Inspect and screw down each fastener Inspect the damage state of wheels 9 5 The inspection and maintenance after 50 hours Weekly Braking system 1 When the operation handle is turned with the steering handle switching between area A and B there is a noise from the brake 2 The oil dirt and dust on the turning gearwheel sh...

Page 22: ...10 Lifting oil cylinder Whether there is any oil leakage or not Storage battery charger and electric system 11 Electrolyte Liquid level specific gravity and cleanness 12 Plug Function whether it is damaged or not 13 Key switch Function 14 Contactor Contact performance and function 15 Inching switch Function 16 Controller Function 17 Driving motor Wearing status of carbon brush and selenium rectifi...

Page 23: ...must be adjusted and replaced please contact with maintenance personnel of our company Contactor Burnish the coarse surface of contacts using sand paper Replace according to the status when the function is not well Motor Wearing status of carbon brush and selenium rectifier Brake Clean the dirt and dust on friction plates of the brake meanwhile check the wearing status of the friction plates 9 8 M...

Page 24: ... oil and grease will pollute the environment For this reason recycle the replaced working medium or treat according to local pertinent regulations 9 10 Maintenance period of consumables and partial parts Items Maintenance content Maintenance period Remarks Bearings of fork wheel Replacement 1200 hours Fork wheel Replacement 1200 hours Seals Replacement 1200 hours Replace when finding out damage Ge...

Page 25: ... loading and unloading please watch the bottom situation of the truck Take care to insert the fork arms to the bottom in avoidance of damaging the driving wheel balance wheel and forward wheel 11 Replacement of storage battery The replacement procedure of storage battery is as follows 1 Open the side door of storage battery and take it down 2 Pull down the socket connector of storage battery from ...

Page 26: ...e contact 4 The brake does not work The erection bolt of the fine motion switch looses or is damaged Adjust or tighten the bolt or replace the fine motion switch The connecting wire of the side magnet brake is loose or damaged Tighten the bolt or repair the side magnet brake The braking plates of the side magnet brake are worn Replace the braking plates 5 The steering has got stuck The bearing of ...

Page 27: ...d deformed Repair or replace The external mast is overloaded and deformed Repair or replace Dead mast roller Repair or adjust Mast guiding rode is curved Repair or straighten The oil return hole is blocked Clean The electromagnetic valve is out of control Shoot the trouble 9 Reduced end voltage of the storage battery after charged Damage of individual battery Repair or replace Low level of the ele...

Page 28: ...counter clockwise the system pressure decreases 4 After the adjustment please screw down the locknuts 13 Common fault signal and troubleshooting NO Programmer display c o d e f a u l t T r o u b l e s h o o t i n g 1 BATTERY DISCONNECT FAULT 4 5 The battery is not connected 1 T h e b a t t e r y i s n o t c o n n e c t e d 2 P o o r c o n t a c t i n t h e b a t t e r y t e r m i n a l s 2 BRAKE O...

Page 29: ...t r o l l e r f a u l t 2 L o w v o l t a g e 13 SPEED POT FAULT 1 3 Speed potentiometer fault 1 S p e e d p o t e n t i o m e t e r w i r i n g i s o p e n c i r c u i t o r s h o r t c i r c u i t 2 S p e e d p o t e n t i o m e t e r i s o p e n c i r c u i t 14 THERMAL FAULT 1 1 Over under temperature cut off 1 temperature 80C 或 10C 2 o v e r l o a d 3 d r i v e i n e x t r e m e l y h a r s h...

Page 30: ...ipment 125A 1 4 Sealing ring Oil cylinder UHS45 1 5 O type sealing ring Oil cylinder 50X3 55 1 6 Composite ring Oil inlet of cylinder D14 1 7 Dustproof ring Oil cylinder DH40 1 8 O type sealing ring Oil cylinder UHS40 1 15 Structure diagram explosion diagram and principle diagram of the major parts See attached diagram I for The principle diagram of hydraulic system See Electric Instructions for I...

Page 31: ...26 Hydraulic Schematic Diagram standard ...

Page 32: ...27 AC 220V E 24V 65Ah CH 24V 10A CURTIS 1212 Electric Schematic Diagram standard ...

Page 33: ... Operation manual of CDDR Electric Pallet Stacker 1 volume Packing list 1 copy Qualification certificate 1 copy 2 Accessories and spare parts No Name Use position Type specification Quantity Remarks 1 Key to the electric lock Unlock the electric lock 2 个 2 Fuse Electric equipment 50A 1 个 3 Fuse Electric equipment 125A 1 个 4 Sealing ring Oil cylinder UHS45 1 个 5 O type sealing ring Oil cylinder 50X...

Page 34: ... except for the following conditions The truck mounted working platform except for the high lift order picker A The platform should be fixed on fork rack fork firmly B If there is no ascent control device when there is person on the platform the driver should leave the driving position C When there is person standing on the platform with ascent control device only this ascent control device on the...

Page 35: ...er to reduce the accumulation of the fuel gas to the least In opening pit subway entrance and lift well or other similar conditions nearby should not fill in the liquefied petroleum gas and replace other dismountable liquefied petroleum gas container It is forbidden to smoke in the place of refuel and should alarm using placard If the liquid fuel is not transport using pipeline it should be transp...

Page 36: ...e must be clear In the road where it is easy to meet the stepping truck the width of the channel should be adjusted Advising the grade of the channel should not over 10 the top and the bottom of the slope should transit smoothly to prevent the load vibration or the bottom of the truck from colliding the ground When the grade is over 10 installing a sign is advised If the truck is in operation tran...

Page 37: ... apply the brake and wedging to prevent moving Exception the road vehicle equipped with automatic snap lock type parking brake can not use the wedge The industrial motor truck passing in and out without connect to the tractor to prevent the semi trailer hold up can use support It is necessary to build up the operating communication and operating order to prevent the rail vehicle move accidentally ...

Page 38: ...e combination of the industrial truck and attachment only can convey the load not over its rated load weight The capacity of the industrial truck with attachment maybe less than the one marked on the nameplate Any measure of enhancing the capacity of the truck is forbidden for example the adding people or balance weight In any conditions especially when using the attachment it is necessary to pay ...

Page 39: ...ter make sure the road is smooth descend the load from the pile The fork should be descended to the operation height and the mast tilt backward mostly After make sure the road is smooth drive the truck away placidly 14 2 3 Running driving rule 14 2 3 1 General rule The driver should drive the truck along the right side of the road and the driver should see the road clearly and attend other truck p...

Page 40: ...t be controlled within the range that the truck can be stopped safely 14 2 3 3 Running on the slope When operating on the slope the following regulations must be obeyed A Moving up and down a slope slowly B Except for the side loading and no lifted load truck it may as well make the bearing load device s surface towards the downgrade direction C Turning on the slope and bestride the slope are all ...

Page 41: ...necessary to make sure the elevator lifter can endure the over all weight of the truck load and drivers Before allow the truck driving in or out of the elevator lifter all other personnel should leave away from the elevator lifter After the bridge box floor of the elevator lifter is even to the ground the truck should slowly driving in as the positive direction It should be the load go into the el...

Page 42: ...eave away the truck It is necessary to using soap liquid to check the leak dictation The truck driven by liquefied petroleum gas could not park near the heat source open flame or the similar ignition and not near to the open air pit the entrance of the under crossing the elevator well or other similar place and could not change the removable container in the upper place Before fill fuel into all l...

Page 43: ...sm alarming device lighting adjustor and overload protection device for lifting shall be kept within safe operation condition 15 2 2 Regular inspection shall be taken for components and members of lifting and inclination systems which shall be kept within safe operation condition 15 2 3 Regular inspection shall be taken for safety protection shelf and safety devices which shall be kept within safe...

Page 44: ...er modification in design nor addition to the truck shall be taken without permission of the manufacture for sake of weakening performance or operation security of the truck Nameplate and instruction manual shall be revised accordingly in that condition 15 2 12 Special purpose truck or equipment that is designed for dangerous condition or is permitted to be used under dangerous condition shall be ...

Page 45: ...maintenance and upkeep process Items Maintenance time Maintenance Part Material used Maintenance personnel Remarks Customer advisement feedback Items Occurrence time Location of faults Faults causes Trouble shooting Remarks ...

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