Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 6 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
2 GENERAL INFORMATION
WARNING:
Jabiru Aircraft Pty Ltd has devoted significant resources and testing to develop the
Jabiru 2200 and 3300 aircraft engines. These engines are intended to be installed in
accordance with the details given in the “INSTALLATION MANUAL FOR JABIRU 2200
AIRCRAFT ENGINE”, document No. JEM2202 or “INSTALLATION MANUAL FOR JABIRU
3300 AIRCRAFT ENGINE”, document No. JEM3302 as appropriate. Any other uses or
applications may be extremely hazardous, leading to property damage, or injury or
death of persons on or in the vicinity of the vehicle. Jabiru Aircraft Pty Ltd does not
support the use of this engine in any applications which do not meet the requirements
of the appropriate installation manual. Any non-compliant installation may render the
aircraft un-airworthy and will void any warranty issued by Jabiru.
The Jabiru 2200 and 3300 aircraft engines are designed to be operated and maintained
only in strict accordance with this engine maintenance manual. Any variation of any
kind, including alteration to any component at all, whether replacement, relocation,
modification or otherwise which is not strictly in accordance with this manual may lead
to dramatic changes in the performance of the engine and may cause unexpected
engine stoppage, engine damage or harm to other parts of the aircraft to which it may
be fitted and may lead to injury or death. Jabiru Aircraft Pty Ltd does not support any
modifications to the engine, its parts, or components. Any such actions may render the
aircraft un-airworthy and will void any warranty issued by Jabiru.
Maintenance and modification cannot be supervised by the manufacturer. Maintenance
requires extreme cleanliness, exact parts, precise workmanship and proper
consumables. It is your responsibility to ensure absolute attention to detail no matter
who may become involved in work on this engine. Your safety, your life and your
passe
nger’s lives rely on precise and accurate following of instructions in this manual.
In exchange for the engine manual provided by Jabiru Aircraft Pty. Ltd. (“Jabiru”) I
hereby agree to waive, release, and hold Jabiru harmless from any injury, loss, damage,
or mishap that I, my spouse, heirs, or next of kin may suffer as a result of my use of any
Jabiru product, except to the extent due to gross negligence or willful misconduct by
Jabiru. I understand that proper skills and training are essential to minimize the
unavoidable risks of property damage, serious bodily injury and death that arise from
the use of Jabiru products.
2.1
List of Effective Pages
This manual is revised as a complete document. All pages must display the same revision
number.
Issue Notes:
1
Initial Issue
2
Section 5.10: add requirement to check for inhibitor in carburettor bowl. Section 8: add inspection for
top valve spring washer. Section 8: add inspection for torque seal on through-bolts. Section 4: new
location for Airworthiness Limitations.
Maintainer requirements and formatting added / revised to comply with formatting requirements of
ASTM F2483-12
3
See section 14
4
See section 14
5
See section 14