Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
Dated : 2nd June 2015
Issued By: AS
Page: 2 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
1.1
T
ABLE OF
F
IGURES
.................................................................................................................................5
2
GENERAL INFORMATION ...................................................................................................... 6
2.1
L
IST OF
E
FFECTIVE
P
AGES
......................................................................................................................6
2.2
I
NTRODUCTION
.......................................................................................................................................7
2.3
D
ESCRIPTION
.........................................................................................................................................7
2.4
A
PPLICABILITY
........................................................................................................................................9
2.5
R
EADING
T
HIS
M
ANUAL
..........................................................................................................................9
2.6
D
EGREE
O
F
D
IFFICULTY
.........................................................................................................................9
2.7
A
DDITIONAL
S
ERVICE
I
NFORMATION
........................................................................................................9
2.8
R
ECORDING
........................................................................................................................................ 10
2.9
M
ANUFACTURER
.................................................................................................................................. 10
2.10
E
NGINE
M
ANUALS
............................................................................................................................ 10
2.11
S
OURCE OF
P
URCHASE
P
ARTS
......................................................................................................... 10
2.12
L
IST OF
D
ISPOSABLE
R
EPLACEMENT
P
ARTS
...................................................................................... 10
2.13
OWNER/OPERATOR
RESPONSIBILITES
(LSA
AIRCRAFT) ...................................................... 11
3
SPECIFICATIONS ................................................................................................................. 12
3.1
2200
E
NGINE
M
ODELS
........................................................................................................................ 12
3.1.1
2200J......................................................................................................................................................... 12
3.1.2
2200B ........................................................................................................................................................ 12
3.1.3
2200C ........................................................................................................................................................ 12
3.1.4
2200A ........................................................................................................................................................ 12
3.2
3300
E
NGINE
M
ODELS
........................................................................................................................ 13
3.2.1
3300L ........................................................................................................................................................ 13
3.2.2
3300A ........................................................................................................................................................ 13
3.3
D
ESIGN
D
ETAILS
................................................................................................................................. 14
3.4
G
ENERAL
S
PECIFICATIONS
&
E
QUIPMENT
............................................................................................. 15
3.5
F
ULL
P
OWER
S
TATIC
RPM .................................................................................................................. 16
3.6
P
ERFORMANCE
................................................................................................................................... 16
3.6.1
Engine Ratings .......................................................................................................................................... 16
3.7
F
UEL
................................................................................................................................................... 16
3.7.1
Recommended Fuel Types: ...................................................................................................................... 16
3.7.2
Fuel Consumption: .................................................................................................................................... 17
3.8
L
UBRICANT
.......................................................................................................................................... 17
3.9
C
OOLING
S
YSTEM
............................................................................................................................... 18
3.10
O
PERATING
S
PEEDS AND
L
IMITS
....................................................................................................... 19
3.10.1
Ground Operating Limits ........................................................................................................................... 19
3.10.2
In-Flight Operating Limits .......................................................................................................................... 19
3.11
T
ORQUE
S
PECIFICATIONS
................................................................................................................. 20
3.12
P
ROPELLER
S
ELECTION
&
S
PECIFICATIONS
....................................................................................... 20
3.13
E
LECTRICAL
S
YSTEM
S
PECIFICATIONS
.............................................................................................. 21
3.14
2200
–
D
IMENSIONS
........................................................................................................................ 22
3.15
2200
–
D
ENOMINATION OF
C
YLINDERS
............................................................................................. 22
3.16
3300
–
D
IMENSIONS
........................................................................................................................ 23
3.17
3300
–
D
ENOMINATION OF
C
YLINDERS
............................................................................................. 23
3.18
D
ISTRIBUTOR
C
YLINDER
M
AP
........................................................................................................... 24
3.19
2200
–
P
OWER
C
URVE
.................................................................................................................... 24
3.20
3300
–
P
OWER
C
URVE
.................................................................................................................... 25
4
AIRWORTHINESS LIMITATIONS ......................................................................................... 26
5
OPERATING INSTRUCTIONS ............................................................................................... 27
5.1
D
AILY
C
HECKS
.................................................................................................................................... 27
5.2
S
TARTING
P
ROCEDURE
........................................................................................................................ 27
5.2.1
Cold Engine ............................................................................................................................................... 28
5.2.2
Warm Engine ............................................................................................................................................. 28
5.3
W
ARMING
U
P
P
ERIOD
.......................................................................................................................... 28
5.4
G
ROUND
R
UNNING
.............................................................................................................................. 28
5.5
T
AKE
-O
FF
........................................................................................................................................... 28
5.6
E
NGINE
S
TOP
...................................................................................................................................... 28
5.7
E
NGINE
S
TOP AND
S
TART
D
URING
F
LIGHT
............................................................................................ 29
5.8
O
PERATION IN
W
INTER
........................................................................................................................ 29
5.9
C
ARBURETTOR
I
CING
........................................................................................................................... 29
