Engine Maintenance Manual
Jabiru Aircraft
Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
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Dated : 2nd June 2015
Issued By: AS
Page: 31 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
6 Maintainer Requirements
The following are recommended as the minimum requirements for someone carrying out
maintenance & inspection on Jabiru Engines.
6.1
Facilities
An enclosed workspace with a sealed (i.e. not dirt) floor, adequate lighting, provision of
compressed air & mains electricity.
6.2
Training
Completion of an approved instruction course specific to Jabiru Engines. Approved courses
include those offered by Jabiru Aircraft Australia or by local Jabiru Aircraft representatives.
6.3
Rating
Commercial maintainers must hold suitable ratings as required by their local Airworthiness
Authority.
6.4
Experience
A minimum of 1 years experience working on Jabiru Engines under supervision is
recommended for commercial maintainers before working un-supervised.
6.5
Tool & Gauge Control
Tool and gauge control is an important part of aviation maintenance systems. Tools and
gauges must be accurate enough for the intended use (i.e.
a 12” steel ruler is not the
appropriate tool to use to measure the cylinder bore diameter) and be accurately calibrated
–
for example by an approved laboratory.
Calibrations must be kept up to date. This means a check calibration every year or more
frequently for regularly used, critical tooling.
Even quality equipment will wear over time so items like reams, go / no-go gauges and valve
seat cutting tools must periodically be checked to ensure they remain within limits.
6.6
Tools:
Access to the following tools will be required. All tools must be good quality items:
Allen keys: 1/4”, 5/32” 3/16” and 3/16” ball end in regular 3/8” drive and “T” handle
Circlip pliers (internal)
Crowsfoot: 2” in regular 3/8” drive: 7/16”
Hydraulic lifter tool (hydraulic lifter engines only)
Pliers: long nose, regular square jaw, side cutters
Ring/open end spanners: 5/16”, 3/8”, 7/16”, 1/2”, 9/16”, 10mm, 17mm
Ratchet 3/8” drive, breaker bar, 2” extension bar, 3/8”, 7/16”, 1/2” sockets, 7/16” tube socket,
18mm spark plug socket
Screwdrivers: flat blade and Phillips head in various sizes
Feeler gauges: metric and imperial sizes
Torque wrench: 3/8” drive, “name” brand (Snap-On, Warren & Brown etc), recently calibrated
