Champion Power Equipment 61151 Owner'S Manual & Operating Instructions Download

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

338cc

REPLACEMENT ENGINE

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAvE ThESE INSTRuCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 61151-20110328

61151

MODEL NUMBER

yEAR

LIMITED WARRANTY

Summary of Contents for 61151

Page 1: ...0006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAvE ThESE INSTRuCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 61151 20110328 61151 MODEL NUMBER 2yEAR LIMITED WARRANTY 338cc ...

Page 2: ...his product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 ...

Page 3: ...eaning 8 Adjustments 9 Maintenance Schedule 9 Storage 9 Engine Storage 9 Specifications 10 Engine Specifications 10 Fuel 10 Oil 10 Spark Plugs 10 Valve Clearance 10 Keyway Shaft 10 Parts Diagram 11 Parts List 12 Troubleshooting 13 Warranty 14 Warranty Qualifications 14 Repair Replacement Warranty 14 Do Not Return The Unit To The Place Of Purchase 14 Warranty Exclusions 14 Normal Wear 14 Installati...

Page 4: ...ell as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ...

Page 5: ...e between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous s...

Page 6: ...ng hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Read this manual thoroughly before operating your engine Failure to follow instructions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer bir...

Page 7: ...engine Make certain that the engine is resting firmly on level ground When transporting or servicing the engine Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the engine Store away from sparks open flames pilot lights heat and other sources of ignition Rapid retraction of the starter cord will pull hand and arm...

Page 8: ...t the engine 8 Air Cleaner Protects the engine by filtering dust and debris from the intake air 9 Muffler 10 Crank Shaft 11 Oil Filler Cap Check and fill engineoil level 12 Oil Drain Check and fill engine oil level Replacement Engine Controls and Features Read this owner s manual before operating your engine Familiarize yourself with the location and function of the controls and features Save this...

Page 9: ...ls NOTE Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately inch below the top of the tank to allow for fuel expansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank CAUTION Add Engine Fuel Connect Batte...

Page 10: ... then pull rapidly SEE NOTE BELOW 7 As engine warms up move the choke lever Item B to the Run position to the right 8 Move the throttle lever Item C to the Fast position Operation Stopping the Engine 1 Turn the ignition switch to the Off position 2 Turn the fuel knob to the Off position If the engine starts but does not run make certain that the engine is on a flat level surface The engine is equi...

Page 11: ...ush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your engine to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 4 Make certain the spark plug gap is 0 7 0 8 mm 0 028 0 0...

Page 12: ...ge 1 Allow the engine to cool completely before storage 2 Clean the engine according to the instructions in the Maintenance section 3 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil an...

Page 13: ...Rotation Counterclockwise Ignition Mode TCI transistorized Displacement 338 cc Torque max 18 5 ft lb at 3000 RPM Compression 8 0 1 Crank Shaft 1 x 3 31 64 2 54 cm x 8 85 cm End Hole Tapped 3 8 24 UNF Fuel Capacity 1 8 gallons 6 8 L Gross Weight 82 1 lbs 37 3 kg Net Weight 77 7 lbs 35 3 kg Height 17 4 inches 44 2 cm Width 16 inches 40 6 cm Length 19 7 inches 50 cm Spark Plugs Recommended replacemen...

Page 14: ...11 REV 61151 20110328 ENGLISH 61151 Parts Diagram Specifications ...

Page 15: ...1020002 Tube 1 73 ST188F 1020004 Head Cover Bolt Seal 1 74 ST188F 1020005 Head Cover Bolt Washer 1 75 ST188F 1020006 Head Cover Bolt 1 76 ST188F 1041000 Camshaft Comp 1 77 ST188F 1040012 Valve Lifter 2 Part Number Description Qty 78 ST188F 1040003 Intake Valve 1 79 ST188F 1040011 Exhaust Valve 1 80 ST188F 1040010 Ⅱ Push Rod 2 81 ST188F 1040006 Valve Lock Washer 2 82 ST188F 1040004 Valve Stem Seal ...

Page 16: ...runs roughly Low oil level Fill crankcase to the proper level place engine on a flat level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Engine shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level place engine on a flat level surface Engine cannot supply enough power or overheating Insufficient ve...

Page 17: ...e equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this engine is deemed to have been misused neglected involved in an accident abused loaded beyond the engine s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and o...

Page 18: ...ing the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off ...

Page 19: ... or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be ...

Page 20: ... or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities or to obtain warranty service please write or call the Customer service of Champion Power Equipment Inc Champion Power Equipment Inc ATTN Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Tel 1 877 338 0999...

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