Iseki TM3215 Operation Manual Download Page 60

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LUBRICATION & PERIODIC MAINTENANCE

Filling position

Engine

Radiator

Transmission case

Front axle

Fuel tank

Oil

ISEKI diesel engine oil
API: more than “CC”
grade

Antifreeze
(LLC) 50%

ISEKI U.T.H. oil

ISEKI malti deluxe
oil #80

Light diesel oil

Capacity (liter)

2.7

4.5

Filling position

Clutch pedal

Brake pedal

Parking brake

Oil

Grease

Capacity (liter)

Proper quantity

Filling diagram

Greasing point

Engine

Radiator

Front axle

Engine

Radiator

Pivot F/R

Clutch pedal

Oil filler
Oil drain
Level point
Radiator filler
Radiator drain

Steering gear box

Transmission

Parking brake

Brake pedal

FIG. 6-2

Summary of Contents for TM3215

Page 1: ...TM3215 TM3245 TM3265 MODEL I S E K I T R A C T O R S ...

Page 2: ... pre delivery service on your new machine He will discuss with you the operating and maintenance instructions gives in this manual and instruct you in the proper and varied applications of this machine Call on him at any time when you have a question or need equipment related do the use of your machine Paragraphs in the manual and labels on the machine which are accompanied by a caution particular...

Page 3: ...TCH 48 Hitch Controls 48 Rear Linkage 49 Attaching Implements 51 Using Position Control 52 Detaching Implements 53 External Auxiliary Hydraulics 53 Roll Over Protect in Structure ROPS 54 How to Tilt ROPS 54 Center ROPS type 55 TO OUR CUSTOMER 1 TABLE OF CONTENTS 2 1 SAFETY 4 PERSONAL SAFETY INSTRUCTIONS 4 MAKING YOUR TRACTOR A SAFE VEHICLE 4 HOW TO MAINTAIN SAFETY 4 DIMENSIONAL LIMITS OF IMPLEMENT...

Page 4: ...rrangement 76 WIRING DIAGRAM 76 CLUTCH FREE PLAY ADJUSTMENT 77 Mechanical Transmission 77 BRAKE FREE PLAY ADJUSTMENT 78 After the adjustment of brake pedal and parking brake 79 WHEELS TYRES 80 Tyre Inflation Pressures 80 Wheel Bolt Torque 80 Front Wheel Spacing 80 Rear Wheel Spacing 81 Steering Free Play 81 Front Axle End Float 82 CLUTCH HOUSING PLUG 82 TORQUE CHART 82 STORAGE 83 7 TROUBLESHOOTING...

Page 5: ...uation that if not avoided may result in MINOR INJURY IMPORTANT The word IMPORTANT is used to iden tify special instruction or procedures which if not strictly observed could re sult in damage to or destruction of the machine process or its surrounding NOTE The word NOTE is used to indicate points of particular interest for more efficient and conve nient repair or operation Understand thoroughly t...

Page 6: ...des of the implements and place a SLOW MOVING VEHICLE sign in a place a where it is easily seen by other drivers Operate the machine carefully keeping in mind that the implement is wider and may roll easily If the implement can be folded fold it beforehand If there are road or railway crossings where the visibility is poor you should install on the machine a mirror to give a view ahead of you so t...

Page 7: ...ax harrowing width 1 400 mm Max weight 150 kg Sprayer Max tank capacity 120 litres Broad caster Max tank capacity 120 litres Sand spreader Max tank capacity Front blade sub frame Max cutting width 1 250 mm Rear blade Max cutting width 1200 mm Max weight 150 kg Box blade Max cutting width 1 070 mm Max weight 150 kg Snow blower with sub frame Max cutting width 1 220 mm Max weight 130 kg Trailer with...

Page 8: ...g operation Protection of your head Wear protective headgear such as a helmet especially when travelling on roads or handling material above your head Protection to avoid being caught in the machine Wear tightfitting clothing and headgear because loose clothing or hair can get caught in moving parts of machine Protection from poisonous dust or gases Be sure to wear a protective device to protect t...

Page 9: ...est condition Pay special attention to the controls especially to the brakes and clutch and safety measures for the machine when servicing it If the machine functions properly and performs normally the chance of an accident will be reduced greatly If safety devices are damaged or do not work please consult your ISEKI dealer 3 Before removing a safety device such as a safety cover be sure that the ...

Page 10: ...or damage to property Never move abruptly WHEN TRAVELLING 1 When you travel on roads latch the brake pedals together by using the interlocking plate or the tractor may turn over by one wheel locking Mechanical transmission 2 When you travel on roads ensure the differential lock is off or the tractor may turn over 3 Do not make sharp turns when operating at high speed or for transportation as the t...

Page 11: ...lement except when the machine or the implement is provided with a seat or a platform for persons to sit or stand on and only within the capacity specified Never allow persons to get on the implement while travelling on roads 8 When parking the tractor you have to park it on hard level ground and provide sufficient safety measures by grounding the implement removing the key applying the parking br...

Page 12: ...4 Be sure to interlock the right and left brake pedals ahead of time Never depress the brake pedals or clutch pedal during loading or unloading operation or the tractor may shift sideways which may cause it to fall off the ramps 5 If the engine stalls unexpectedly on the ramps depress the brake pedals immediately and roll the tractor to the ground by manipulating the brake pedals Start the engine ...

Page 13: ... the tractor because the tractor itself or flung pieces may cause injury 2 Pay attention to safety around the tractor to avoid injury to bystanders or damage to property Especially when operating with other persons use the horn to warn them 3 When crossing a ditch or a levee or when passing through soft land drive the tractor slowly and straightforward so that it does not slip or turn over 4 Do no...

Page 14: ... the starter key Lower the implement fully if equipped If not your hands or clothes may be caught or sandwiched between 3 When servicing the tractor use proper tools Using makeshift tools may lead to injuries or poor service which may result in unexpected accidents during operation 4 The engine muffler radiator etc are very hot just after operation so wait until they cool down sufficiently to avoi...

Page 15: ...vice a tyre unless you have the proper equipment and experience to perform the job Have the work carried out by your ISEKI dealer or a qualified repair service When seating tyre beads onto rims never exceed the maximum inflation specifications specified on the tyre Inflation beyond this maximum pressure may brake the bead or even the rim with dangerous explosive force If tyres have deep scratches ...

Page 16: ...u may get an electric shock or be injured by sparks 3 Loose electric terminals or connectors may not only lower electrical performance but also cause short circuit or leakage of electricity which may lead to a fire Promptly repair or replace dam aged wiring 4 Remove chaff or dust from the battery wiring muffler or engine Otherwise it could result a fire TO HANDLE THE BATTERY 1 When working around ...

Page 17: ... booster cables with sufficient electrical ca pacity A cable of inadequate capacity will cause generation of heat which may lead to a fire SAFETY DECALS The labels are stuck on the tractor You should of course read the safety instructions in the manual But never fail to read the labels on the machine as well The labels should always be clearly seen that is nothing should obscure them When they hav...

Page 18: ...not exceed ing the designed capability of the tractor SAFETY DECALS AND THEIR LOCATIONS 1 Fan warning label Code No 1705 902 006 0 WARNING RISK OF ENTANGLEMENT Stay clear of the fan while it is running 2 Battery disconnecting label Code No 1636 901 022 0 WARNING RISK OF ELECTRIC SHOCK When disconnecting the battery detach the negative terminal first and attach the positive terminal first when conn...

Page 19: ...peration label on right side fender 8 Radiator label Code No 1705 902 008 0 WARNING HIGH PRESSURE STEAM AND HOT WATER Never remove the radiator cap during or just after operation The water in the radiator is very hot and highly pressurized which could cause burns 9 Battery label Code No 1705 904 002 1 A WARNING RISK OF EXPLOSION Keep away from sparks or flames which could cause explosion B WARNING...

Page 20: ... WARNING RISK OF INJURY Pay attention to safety around the machine when you drive to backward And drive it at slower speed than driving forward E WARNING RISK OF OVERTURNING Never operate the tractor on a slope of over 10 degrees or it could overturn F WARNING RISK OF INJURY OR DAMAGE Never allow other persons to get on the tractor or the implement 12 Fuel label Code No 1705 904 001 0 DANGER RISK ...

Page 21: ...TM3215 3245 3265 20 Except for H type ...

Page 22: ...SAFETY 21 H type ...

Page 23: ...R HOMOLOGATION ATTESTATION NUMBER Fig 2 1 2 3 1 TRACTOR SERIAL NUMBER Fig 2 2 2 3 2 ENGINE MODEL NUMBER Fig 2 4 1 ENGINE SERIAL NUMBER Fig 2 4 2 CHASSIS NUMBER Fig 2 5 NOTE Reference to left hand and right hand used throughout this book refers to the position when seated in operator s seat and facing for ward Homologation plate FFFFFFFF Name plate FFFFFFFF 1 2 Location of plate FFFFFFFF 1 2 FFFFFF...

Page 24: ...3 Front Grille 14 Battery 15 Front Hitch 16 Engine 17 Floor 18 Transmission 19 Front Wheel Drive Shaft 20 Headlight 21 Front Axle 22 Front Axle Pivot 23 Lift Arm 24 Rear Axle 25 Front conve Light 26 Clutch Housing 27 Rear Hitch 28 ROPS 28 20 13 14 12 2 26 16 15 1 19 18 6 24 27 26 21 22 5 25 11 4 3 23 10 9 17 8 7 Identification and terminology of major components as given in this book are as follow...

Page 25: ... Combination switch horn button headlamp switch position lamp switch turn signal switch 17 Shaft lever 18 Main Switch 19 Hazard Signal Switch FIG 4 2 Hydrostatic Transmission 1 Instrument Panel 2 Steering Wheel 3 PTO switch 4 Parking Brake 5 Mid PTO Lever 6 4WD Shift lever 7 Seat local arrangement 8 Differential Lock Pedal 9 Range Gearshift Lever 10 Rear PTO Lever 11 Three Point Hitch Control 12 T...

Page 26: ...in Switch FIG 4 4 Main Switch 1 has the four following posi tions p OFF Engine and all electrical circuits off Key can be removed O ON Power supplied to all circuits Normal oper ating position G GLOW Energizes glow plugs to preheat the com bustion chambers and assist starting f START Starter activated This position springlo cated to ON NOTE The main switch must be turned to ON be foreany circuits ...

Page 27: ...O operation Lights up when PTO switch is ON Only for HST type 8 Main High Beam Lights up when the headlamps in the front grill are selected to the high beam position by the lamp switch 9 Fuel Gauge The fuel gauge indicates the level of diesel fuel in the fuel tank when the starter switch is ON NOTE Use only clean diesel fuel and clean area to prevent dirt water into fuel tank when refilling DO NOT...

Page 28: ...n Switch Horn Switch 1 Horn will sound when center switch button is depressed Light Switch 2 Is a rotary switch with three operating positions OFF Fully counterclockwise All lights off 1st Front clearance lamps and rear tail lights 2nd Main beam headlamps and rear tail lights NOTE Passing switch Passing switch is turned on when switch knob is pulled to upward over the high beam posi tion NOTE When...

Page 29: ... used to adjust PTO clutch modulation Push on soft start button depressed illuminated for high inertia loads Push off standard start button out and not illuminated IMPORTANT PTO switch is equipped with a lock out to prevent accidental engagement of PTO system To engage PTO first turn switch clockwise and then pull up it DO NOT FORCE SWITCH NOTE PTO switch 7 must be used in conjunction with rear PT...

Page 30: ...just ment is a must Consult Maintenance section BRAKES Brake Pedals FIGS 4 13 4 14 Inner brake pedal 1 and outer brake pedal 2 independently control the respective left and right wheel brakes to assist in turning During Tractor transport or high speed operation brake pedals must be latched together using interlocking plate 3 Hydrostatic models do not have individuai wheel brakes but single brake p...

Page 31: ...ill idle Engine speed increases as lever is pulled progressively rearward r Accelerator pedal 2 Will override setting of the throttle lever for increased engine speed When the pedal is re leased engine speed returns to the throttle lever setting CAUTION When using the accelerator pedal the throttle lever must be in low idle speed position This ensures maximum en gine braking when the pedal is rele...

Page 32: ...gear se lections provide a small change in ground speeds and or direction In total 8 gear speeds are possible HST type has cruise lever onto 2 position NOTE Range shift lever must be in neutral position before the tractor can be started Forward Reverse Lever FIG 4 19 Forward or reverse travel is selected by the lever 1 on the steering column A Forward B Neutral C Reverse Moving the constantshuttle...

Page 33: ...ocating at left side HST type and right side Mechanical type CAUTION When differential lock is en gaged steering ability of tractor will be greatly reduced Disengage before attempt ing a turn CAUTION DO NOT use differential lock on hard surfaces or when transporting the trac tor FOUR WHEEL DRIVE FIG 4 21 The four wheel drive shift lever 1 engages and disengages the drive for the front axle With th...

Page 34: ... to Operation selec tion for complete details IMPORTANT Before moving rear PTO selector lever PTO control switch on steering column must be off CAUTION Always shut off PTO and shut off tractor engine before servicing PTO driven implement Allow all movement and motion to stop before leaving operator s seat MID PTO SELECTOR LEVER FIG 4 25 The mid PTO selector lever 1 controls the mid PTO on the trac...

Page 35: ...is fully forward This reduces load on starter due to hitch trying to raise when engine is cranked FIG 4 26 To begin work align the tractor and imple ment in the field and move the position control lever 1 forward toward DOWN Adjust implement height using the position control lever and set the adjustable stops 2 and 3 as desired When turning move position control lever backward to ward UP to raise ...

Page 36: ...Start Inspection Prior to daily start up of Tractor a few basic procedures should be followed to ensure Tractor is in operating or der to insure life and dependability Make sure all safety shields are in place and secured properly Make sure operator is instructed on correct and safe operation of Tractor and related attachments or implements Check coolant engine oil and transmission oil levels and ...

Page 37: ...Turn the main switch 9 to the glow position for 5 10 seconds 8 Set the throttle lever 10 at half to the fully open position 9 Turn the main switch 9 to the on position for 1 2 seconds then turn to the start position Release the switch the moment engine starts 10 Once the engine runs smoothly set engine speed to approximately 1 500 rpm to allow the engine and hydraulic system to warm up for several...

Page 38: ...Restarting Warm Engine When restarting an engine that is still warm from previ ous use the same procedure is used as with normal starting except step No 7 may be omitted Use of glow plugs is not necessary when starting a warm engine Cold Weather Starting Procedure for starting an engine in cold ambient temper atures is identical to Normal Starting procedure except for the following 1 Longer use of...

Page 39: ...er ground speed changes FIG 5 5 Depress clutch pedal and position shift levers in desired positions Depress brake pedals to release parking brake lock and then slowly release clutch pedal Should another transmission gear be desired Range Shift Depress the clutch pedal and shift gears after bringing the tractor to a complete stop Gear shift Depress clutch and brake pedals stopping the Tractor Selec...

Page 40: ... Agri 95 16 Turf 315 75D 15 Forward t 1 1 5 1 4 1 7 1 6 1 7 1 6 2 2 0 1 9 2 2 2 1 2 2 2 1 3 3 1 2 8 3 4 3 2 3 4 3 2 4 4 0 3 7 4 4 4 2 4 4 4 2 r 1 7 5 6 9 8 3 7 9 8 3 7 9 2 10 2 9 4 11 2 10 7 11 2 10 7 3 15 5 14 2 17 0 16 2 17 0 16 2 4 20 1 18 5 22 2 21 1 22 2 21 1 Max Speed forward High Idle High Idle High Idle 22 1 20 4 24 4 23 2 24 4 23 2 Reverse t 1 1 3 1 2 1 5 1 4 1 5 1 4 2 1 8 1 7 2 0 1 9 2 0...

Page 41: ...ne wheel braking at high speed Always latch brake pedals together when Tractor is being transported Make sure brakes are adjusted evenly To stop the tractor with Mechanical transmission move the throttle lever 1 forward to reduce engine speed and slow travel Depress the clutch pedal 2 and brake ped al 3 to stop Position the range shift lever 4 and shuttle shift 5 in neutral position Be make sure t...

Page 42: ...rtoise and hare speed selections Pedal 2 controls forward travel speed As the pedal is progressively pushed down a corresponding increase in ground speed will be noticed When released the pedal will return to neutral and the tractor stops travelling Reverse speed is obtained by pushing pedal 3 down As the pedal is progressively pushed dwon a cor responding increase in ground speed will be noticed ...

Page 43: ...ON If it is adjusted only by the cruise control lever without pedal operation the cruise control lever will be deformed Never fail to operate the forward pedal and set with the lever Releasing cruise control Cruise control is released if the lever is returned to neu tral position gradually or brake pedal 2 is depressed CAUTION If cruise control is released by depressing brake pedal it is dangerous...

Page 44: ...WD is engaged and power is available to both front and rear axles With the lever up the front axle is disengaged NOTE Illuminate the monitor lamp on the meter panel when 4WD control lever is pushed down IMPORTANT Depress main clutch pedal and stop tractor before engaging or disengaging four wheel drive Do not use 4 WD on hard surfaces Rapid wear of the front tyres and possible drive line damage co...

Page 45: ...awbar or the im plement drawbar as a step NEVER use the driveline as a step NEVER wear loose fitting clothes Keep at least your height away from a rotat ing driveline Rear PTO Shaft FIG 5 20 A six spline 1 3 8 35 mm PTO shaft 1 is provided at rear of the tractor to provide power for mounted and other PTO driven equipment as required Normal rear PTO shaft operating speed Mechanical Transmission TM ...

Page 46: ...al mid PTO shaft operating speed Mechanical transmission TM 3215 2032 min 1 rpm 2500 engine min 1 rpm TM 3245 2113 min 1 rpm 2600 engine min 1 rpm TM 3265 2113 min 1 rpm 2600 engine min 1 rpm Hydrostatic transmission TM3215 2047 min 1 rpm 2500 engine min 1 rpm TM 3245 2129 min 1 rpm 2600 engine min 1 rpm TM 3265 2129 min 1 rpm 2600 engine min 1 rpm The mid PTO cover must be installed when the use ...

Page 47: ...o start forward motion and obtain correct PTO speed prior to entering the area of uncut grass To select the rear PTO push the clutch pedal completely down to disengage drives to the PTO and transmission Lever 1 to M position in slot and the gearshift levers to selected gear Release the clutch pedal at slow en gine speed to start the PTO and forward travel then in crease engine speed to obtain the ...

Page 48: ...OPERATION 47 PTO OPERATING CONTROLS Hydrostatic transmission FFFFFFFFF ...

Page 49: ...TO control switch to OFF before shift ing a PTO selector lever 2 or 3 PTO Operating Controls The pressure control unit 7 operates when the PTO clutch 5 begins to operate enabling efficient engaging of the PTO with a minimum of shock Setting the mode change switch 6 facilitates optimum engagement of the PTO Push PTO selectable switch 6 to engage rear and mid PTO more smoothly and slowly Push PTO se...

Page 50: ...ctor engine before servicing any PTO driven implement Allow all movement and motion to stop before leaving opera tor s seat CAUTION Use the position control lever FIG 5 28 1 when attaching or detaching an implements NOTE When starting the engine ensure the imple ment is lowered to the ground This reduces load on the starter due to hitch trying to rise when the engine is cranked Rear Linkage FIG 5 ...

Page 51: ...ition may be varied to provide increased implement height during transport CAUTION Secure all pins after adjustment is made Always use pins supplied with the tractor When top link is not used fix top link by top link hook CAUTION Hook on the screw parts of top link and never interfere with lift rod When top link is used hold the top link hook by clamp on frame 1 FFFFFFFFF FFFFFFFFF FFFFFFFFF ...

Page 52: ...pin supplied with the tractor Rotate the centre barrel section of the top link to lengthen or shorten it and level the implement from front to rear After the implement is attached it can be readjusted for level operation using the lift rod and top link turn buckles Secure all adjustments IMPORTANT With some mounted implements it will be necessary to remove the drawbar at rear of the tractor to per...

Page 53: ...ion control lever 1 forward toward DOWN Adjust implement height using the position control lever and set the adjustable stops 2 and 3 as desired When Turning Move the position lever 1 rearward toward Up to raise the implement Finish turning and return the lever against the lower stop to resume opera tion To Finish Work and Transport Move the position con trol lever 1 fully rearward in the quadrant...

Page 54: ... and drive the tractor clear of the implement External Auxiliary Hydraulics Auxiliary hydraulics can be installed to operate imple ments requiring external hydraulic source for operation FIG 5 40 Control lever 1 controls implement raising lowering when first set of remote couplers are used Control lever 2 controls implement when second set of remote couplers are used Control lever s are spring loa...

Page 55: ...Tractor is equipped with fold down ROPS which can be folded down and the Tractor functionally used in that condition for low clearance situation such as orchards vineyards barns and chicken houses etc Always raise ROPS in to the fully erect position at the earliest time ROPS must be maintained in this fully raised position at all times unless practical operation of the tractor dictates other wise ...

Page 56: ...down to the front FIG 5 46 The upper portion 3 of ROPS can be fixed to folded position by installing the lock pin 1 and the pin 2 WARNING Do not operate the tractor with the ROPS folded down This may result in serious injury if the tractor rolls over CAUTION The purpose is fixing wire tight en up the bolt so that the spring parts of it is crushed 3 2 view from operator s seat 1 2 FFFFFFFFF view fr...

Page 57: ...ank Capacity litres 28 0 28 0 28 0 Fuel recommended Above 4 C 39 F No 2 or No 2 D No 2 or No 2 D No 2 or No 2 D Fuel Recommended Below 4 C 39 F No 1 or No 1 D No 1 or No 1 D No 1 or No 1 D Transmission Differential Housing Including Hydraulic System Capacity litres F 18 0 18 0 18 0 Recommended Lubricant Shell DONAX TD Shell DONAX TD Shell DONAX TD or equivalent or equivalent or equivalent Recommen...

Page 58: ...el recommended Above 4 C 39 F No 2 or No 2 D No 2 or No 2 D No 2 or No 2 D Fuel Recommended Below 4 C 39 F No 1 or No 1 D No 1 or No 1 D No 1 or No 1 D Transmission Differential Housing Including Hydraulic System Capacity litres FHSM with Mid mount PTO and 18 0 18 0 18 0 Recommended Lubricant Shell DONAX TD Shell DONAX TD Shell DONAX TD or equivalent or equivalent or equivalent Recommended Change ...

Page 59: ...oil 80 Light diesel oil Capacity liter 3 1 5 18 4 28 Filling position Clutch pedal Brake pedal Parking brake Oil Grease Grease Grease Capacity liter Proper quantity Proper quantity Proper quantity Filling diagram Greasing point Engine Engine Radiator Front axle Front axle Front axle Engine Radiator Pivot F R Clutch pedal Oil filler Oil drain Level point Radiator filler Radiator drain Steering gear...

Page 60: ... 18 4 28 Filling position Clutch pedal Brake pedal Parking brake Oil Grease Grease Grease Capacity liter Proper quantity Proper quantity Proper quantity Filling diagram Greasing point Engine Engine Radiator Front axle Front axle Front axle Engine Radiator Pivot F R Clutch pedal Oil filler Oil drain Level point Radiator filler Radiator drain Steering gear box Transmission Transmission Transmission ...

Page 61: ...e oil 80 Light diesel oil Capacity liter 3 1 5 18 4 28 Filling position Clutch pedal Brake pedal Parking brake Oil Grease Grease Grease Capacity liter Proper quantity Proper quantity Proper quantity Greasing point Engine Radiator Front axle Front axle Front axle Engine Radiator Oil filler Oil drain Level point Radiator filler Radiator drain Steering gear box Transmission Transmission Transmission ...

Page 62: ...5 18 4 28 Filling position Clutch pedal Brake pedal Parking brake Oil Grease Grease Grease Capacity liter Proper quantity Proper quantity Proper quantity Greasing point Engine Radiator Front axle Front axle Front axle Engine Radiator Oil filler Oil drain Level point Radiator filler Radiator drain Steering gear box Transmission Transmission Transmission Transmission Transmission Parking brake Brake...

Page 63: ...spect every 200 Hr Replace once 2 years 7 Fuel filter Wash every 100 Hr Replace every 400 Hr 8 Fuel pipe hose Inspect every 100 Hr Replace once 2 years 9 Fan belt Inspect every 100 Hr 10 Battery fluid level Check every 100 Hr or once 1 year 11 Engine valve clearance Inspect every 600 Hr Tractor 12 Transmission oil Replace every 200 Hr 13 Transmission oil filter Replace every 200 Hr 14 Front axle o...

Page 64: ...t add air every 200 Hr 22 Tighten wheel Nuts Inspect every 100 Hr 23 Electrical wiring Inspect once year Replace once 2 years recommended 24 Power steering hose Inspect every 100 Hr Replace once 2 years 25 Replenish grease Grease before after operation Inspect replenish or adjust Replace Clean or wash Replacement or servicing at authorized service facility recommended ...

Page 65: ... access radiator battery and engine components top of engine bonnet can be opened both hood side panels and front grill can be easily removed FIGS 6 5 6 6 To open turn locking knob 1 one quarter turn clockwise on top of engine bonnet pull up ward the bonnet and lock it by retaining stay 2 Reinstall in reverse order engine bonnet will be neces sary to be pulled and closed 1 and then turn one quar t...

Page 66: ...to front direction and lift up and remove the front grill Never fail to insert the projection under the grill into the hole of battery base and fix with the hook locating upper left and right CAUTION Take off the left and right con nector of head lamp before removing the grill FFFFFFFFF FFFFFFFFF FFFFFFFF ...

Page 67: ...ugh the dipstick filter opening as required DANGER Muffler tail pipe is extremely hot just after operation so take care not to touch it to avoid burns Be sure to wear gloves before checking engine oil level FIG 6 13 To add oil open the engine hood and remove the filler cap Add oil using a funnel to prevent oil from spilling NOTE Add oil slowly to assist in venting air from the crankcase FIG 6 14 T...

Page 68: ...Oil Filters Transmission oil lubricates the transmission centre housing and rear axles and also serves as hydraulic fluid Transmission oil and the filter should be changed after the first 50 hours of operation and then every 200 hours thereafter FIGS 6 16 6 17 To Check Transmission Oil Level Park the tractor on level ground and remove the dipstick 1 Oil level should be indicated between the upper ...

Page 69: ...ng 2 so as not to damage Caution After transmission oil has been re placed or before the tractor is put in motion after a long term of storage or when the hy draulic system does not junction properly bleed air from the hydraulic oil circuit as follows Fig 6 19 To bleed air from the hydraulic system Loos en plug 1 by one turn or one turn and a half NEVER remove the plug or oil will be ejected throu...

Page 70: ...dge after the first 50 hours and then every 200 hours Front Axle Oil Front drive axle has a common oil level for front differ ential housing and each wheel reduction unit Oil level should be checked every 50 hours of tractor operation and replaced after every 300 hours FIG 6 21 To Check Oil Level Park the tractor on level ground and then remove the oil level plug 1 Oil should be level with or slig...

Page 71: ...adiator to prevent cooling fin damage FIG 6 23 Drain cock 2 will drain coolant from the cyl inder block and radiator The drain cock is located on the right side of the engine Coolant should be replaced if it becomes contaminated with rust or sludge Loosening the radiator cap will assist draining NOTE Before adding new coolant flush inside of the radiator and engine block with clean water The radia...

Page 72: ...ir cleaner is located above the engine To gain access remove the right side panel The dust ejector 1 should be squeezed daily to open it and allow dust to drop out This will reduce amount of material which collects on the main filter To service the main filter release the retaining band 2 over the air cleaner and pull the air cleaner inlet tube to rear to release it from the retaining hooks then t...

Page 73: ... tears If the element paper canister or seal show any signs of physical damage the element must be replaced NOTE Replaced an element which has already been washed five times FUEL SYSTEM Use only clean diesel fuel of correct grade Introduction of water or dirt into the fuel tank or other part of the fuel system can cause repeated plugging of the fuel filter and possible injection pump and injector ...

Page 74: ...sened in jection lines is under high pressure Keep hands and face away when the engine is cranked Clean all spilled fuel following air bleeding procedure s Throttle Lever FIG 6 31 The throttle lever should remain in the posi tion selected by the operator Through normal use fric tion against the lever may decrease causing the lever to move out of the selected position Turn the adjusting nut 1 as re...

Page 75: ... to prevent short circuits Batter ies contain sulfuric acid electrolyte fluid Wear eye and face protection If electrolyte comes in contact with skin or clothes wash immediately Contact a physician imme diately if electrolyte is ingested or gets in eyes FIG 6 33 Tractors are shipped with the battery in stalled If battery replacement should become neces sary disconnect the negative cable 1 first and...

Page 76: ...e bubble inside indicator Then check battery indicator WARNING Never disassemble battery Batteries contains sulfuric acid electrolyte fluid Keep away from sparks or flames which could cause explosion When charging battery from an external source Set charging voltage below 16v Set charging ampere below 1 10 one tenth of battery capacity When connecting and disconnecting battery cables turn off powe...

Page 77: ... of higher amperage rating DO NOT use wire or foil to by pass fuse protection Fire can result If fuses blow repeatedly ex amine the electrical system for earthed or shorted circuits FIG 6 35 General layout and location of electrical sys tem components and fuses Main Fuse Box A Located inside right hand fan cover Slow blow fuse box is in left fan cover IMPORTANT Slow blow fuses are of specific Use ...

Page 78: ...will be reduced IMPORTANT Correct free play must be maintained to reduce wear on the clutch and release bearing and allow complete disengage ment when the pedal is depressed To adjust clutch pedal free play locate the linkage under the left foot step and loosen the lock nut 2 Adjust the turnbuckle 3 on the linkage until free play is correct Lengthening the linkage will increase free play shorten i...

Page 79: ...d thread and lock nut 2 left hand thread Adjust the rod using weld nut 3 so free play is correct for respective brake pedal Repeat procedure for other brake so free play in pedals is equal Secure lock nuts against clevis When adjustment is complete latch the pedals together and operate the tractor at low speed Depress the ped als If the tractor has tendency to pull to one side slight readjustment ...

Page 80: ...djusted evenly to permit equal braking action at both rear wheels when brake pedals are latched to gether After the adjustment of brake pedal and parking brake The play of brake pedal is 20 to 30mm Brake is completely engaged with the parking lever 5 or 6 notch Left and right brakes start to be engaged at the same time Make sure that there is no tire dragging when the parking lever is released wit...

Page 81: ...62 ft lbs CAUTION Correct wheel bolt torque must be maintained Installation of front or mid mounted implements ex loaders mowers impose increased loads and require fre quent checking of wheel bolts Front Wheel Spacing Tread widths may be varied by using the following meth ods as applicable Tread widths are measured tyre cen tre to tyre centre as close to the ground as possible NOTE Make certain de...

Page 82: ...n all wheel bolts securely and recheck after short period of operation NOTE Agricultural lug tyre tyres must always be in stalled so when viewed from the rear the V pattern of the tread points upward Steering Free Play FIG 6 46 Steering system should be checked for ex cessive looseness as indicated by steering wheel free play Maximum free play is approximately 30 to 60 mm 1 1 4 to 2 3 8 when measu...

Page 83: ...re pronounced when using 4WD CLUTCH HOUSING PLUG FIG 6 48 Pipe plug 1 should be removed from the bottom of the clutch housing once a year or when clutch slipping is apparent Any oil leakage from the engine rear crankshaft seal and or transmission input shaft will be indicated by oil draining through the hole Contact your ISEKI dealer if oil leakage is evident TORQUE CHART FIG 6 49 All fasteners sh...

Page 84: ...8 If the tractor is stored during cold weather season insure that anti freeze is adequate Alternatively the radiator and engine block may be drained 9 Check with your diesel fuel supplier on the availability of a diesel fuel additive to place in the fuel system during storage period 10 If the tractor cannot be placed in an enclosed area place it under some sort of cover and cover exhaust pipe to p...

Page 85: ...start Electric fuel control not operating Air in fuel system Clogged fuel filter Fuel is not being supplied Incorrect preheating procedure Defective engine Consult your Dealer Air bleed fuel system Clean filter Check fuel level open fuel valve Increase use of glow plugs Consult your Dealer Irregular engine running Air in fuel system Clogged fuel filter Clogged fuel injectors Fuel line is leaking a...

Page 86: ...Poor fuel Excessive fuel delivery Insufficient fuel injector pressure Insufficient combusition air Replace with better grade Consult your Dealer Consult your Dealer Check clean or replace air filter Poor engine output Seized fuel injectors and or carbon deposit Insufficient compression or leaking valves Incorrect valves clearances Incorrect fuel injection timing Insufficient fuel supply Clogged ai...

Page 87: ...m Problem Possible Cause Remedy Insufficient oil pressure Low engine speed Low transmission oil Intake piping is sucking air Clogged oil filer s Defective hydraulic oil pump Defective control valve Broken cylinder Increases speed Fill to specified level Retighten clamps or replace cracked pipes and defective O rings Clean or replace Consult your Dealer Consult your Dealer Consult your Dealer Leaki...

Page 88: ...ystem Problem Possible Cause Remedy Battery cannot be charged Blown fuse Blown fusible link Defective wiring Loose or damaged fan belt Defective battery corrosion or electrolyte level Defective alternator Defective regulator Check fuse and replace Check wiring and replace link Correct loose dirty terminal short circuit poor ground etc Give belt proper tension or replace Correct loose terminal conn...

Page 89: ...pm 1175 1225rpm 1175 1225rpm High Idle Speed 2650 2750rpm 2780 2880rpm 2810 2910rpm Valve Clearance Clod Inkake 0 25mm 0 35mm Exhaust 0 25mm 0 35mm Air Cleaner Single dry element Engine Cooling Liquisd forced circulation Code Starting Aid Glow plugs 3 TRANSMISSION Type Primary 4 speed constant mesh Range 2 speeds sliding mesh Mechanical Shuttle Constant mesh 89 reverse reduction Gear Speeds 8 gear...

Page 90: ...asured at ball end 600 kg measured at 24 inches 450 kg ELECTRICAL SYSTEM System Voltage 12 Volt negative ground Battery cca 18degrees C 0 F 433 cca 55B24R 582 cca 80D26R Charging 40 amp alternator with internal regulator rectifier CAPACITIES Engine Crankcase With Filter 2 7 liters 3 1 liters Transmission 18 liters Fuel Tank 27 liters Cooling System 4 5 liters 5 liters Front Drive Axle 4 liters TRE...

Page 91: ... 1225rpm High Idle Speed 2650 2750rpm 2780 2880rpm 2810 2910rpm Valve Clearance Clod Inkake 0 25mm 0 35mm Exhaust 0 25mm 0 35mm Air Cleaner Single dry element Engine Cooling Liquisd forced circulation Code Starting Aid Glow plugs 3 TRANSMISSION Type Primary Infinite Range 3 speeds sliding mesh Gear Speeds 3 geares forward 3 reverse Clutch None Brakes Mechanically actuated sealed wet disk POWER TAK...

Page 92: ...asured at ball end 600 kg measured at 24 inches 450 kg ELECTRICAL SYSTEM System Voltage 12 Volt negative ground Battery cca 18degrees C 0 F 433 cca 55B24R 582 cca 80D26R Charging 40 amp alternator with internal regulator rectifier CAPACITIES Engine Crankcase With Filter 2 7 liters 3 1 liters Transmission 18 liters Fuel Tank 27 liters Cooling System 4 5 liters 5 liters Front Drive Axle 4 liters TRE...

Page 93: ...30 1100 1230 1100 1230 1100 1230 C Overrall Length mm 2865 2880 D Wheelbase mm 1560 E Minimum Ground mm 245 215 245 215 280 250 280 250 275 215 275 215 310 280 310 280 275 215 275 215 310 280 310 280 Turning Radius without brake mm To the right 5 0 To the left 4 8 Turning Radius without brake mm To the right 4 5 To the left 4 3 Weight without seat with fuel oil and coolant kg 810 810 815 815 775 7...

Page 94: ...e mm 1560 E Minimum Ground mm 245 215 245 215 245 215 Turning Radius without brake mm To the right 5 0 To the left 4 8 Turning Radius without brake mm To the right 4 5 To the left 4 3 Weight without seat with fuel oil and coolant kg 840 840 840 840 850 850 Tire A C A C A C Front Rear A TY3215 1E 6 12 4PR 9 5 16 4PR B TY3245 1E 6 00 12 4PR 9 5 18 6PR C TY3215 2E 22X8 50 12 4PR 31X13 5 15 4PR D TY32...

Page 95: ...ontainer 3 Inspect the tractor for damage and any evidence of coolant fuel or lubricant leaks 4 Inspect and remove all hardware securing the tractor to the lower crate panel 5 Install the handle on the right hand fender if removed 6 Front Wheels a Carefully raise and block the front of the tractor b Install wheel tyre assemblies and secure them using bolts and lock washers Tighten them to 102 Nm 7...

Page 96: ...ition Take up position in the operator s seat and engage the parking brakes Place all shift levers in neutral and then depress the clutch pedal Mechanical Transmission Place the rear and mid PTO lever or switch in neutral or in off NOTE The engine will not start unless the gear shift levers and rear mid PTO selectors are in neu tral Mechanical Transmission The engine will not start unless the rang...

Page 97: ...l pressure Fuel line connections Engine RPM idle Injection pump oil CHASSIS Tyre inflation Hydraulic system performance Front wheel hub bolts Drive test Rear wheel hub bolts Lubricate all grease fittings Torque all chassis bolts Power assisted streering operation if equipped Transmission oil Front axele oil 4 WD Front reduction case Front axele operation 4 WD Break pedal free play Operation manual...

Page 98: ...tions Oil pressure Fuel line connections Engine RPM idle Injection pump oil CHASSIS Tyre inflation Hydraulic system performance Front wheel hub bolts Drive test Rear wheel hub bolts Lubricate all grease fittings Torque all chassis bolts Power assisted streering operation if equipped Transmission oil Front axele oil 4 WD Front reduction case Front axele operation 4 WD Break pedal free play Operatio...

Page 99: ...TM3215 3245 3265 98 ...

Page 100: ...p 30A Resistance load 20A lamp Brake trailer 21W X 2 7PIN 54 Brake lamp SW Start safety SW Fuel gauge Engine oil P 3 4W Oil P CAB source Spare source 70W Water temperature gauge Alternator 12V 40A Glow plug X3 Key stop sol Timer Suction Retainer 40A Slow blow 40A Slow blow 40A Slow blow Switch Combination ASSY Flasher Suction coil 0 492Ω Retainer coil 1 074Ω Suction coil 0 357Ω Retainer coil 0 546...

Page 101: ...ty 20A lamp 30A Resistance load 20A lamp Brake trailer 21W X 2 7PIN 54 Brake lamp SW Start safety SW HST Sub charge Rise pressure Fuel gauge Engine oil P 3 4W Oil P CAB source Spare source 70W Water temperature gauge Alternator 12V 40A Glow plug X3 Key stop sol Timer Suction Retainer 40A Slow blow 40A Slow blow 40A Slow blow Switch Combination ASSY Flasher Suction coil 0 492Ω Retainer coil 1 074Ω ...

Page 102: ...stance load 20A lamp Brake trailer 21W X 2 7PIN 54 Brake lamp SW Start safety SW HST Sub charge Rise pressure Fuel gauge Engine oil P 3 4W Oil P CAB source Spare source 70W Water temperature gauge Alternator 12V 40A Glow plug X3 Key stop sol Timer Suction Retainer 40A Slow blow 40A Slow blow 40A Slow blow Switch Combination ASSY Flasher Suction coil 0 492Ω Retainer coil 1 074Ω Suction coil 0 357Ω ...

Page 103: ...Overseas Business Division 3 14 Nishi Nippori 5 chome Arakawa ku Tokyo 116 8541 Japan Phone 03 5604 7658 Fax 03 5604 7703 TM3215 TM3245 TM3265 OM TM3215 EN 10 0912 01 XXX Printed in Japan ...

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Iseki TM3215, Operation Manual

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