IPG Intertape RSA 3036-SB Operation Manual Download

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RSA 3036-SB

Serial Numbers TM644 XX X XXX

RANDOM SEMI-AUTOMATIC CASE SEALER

Summary of Contents for Intertape RSA 3036-SB

Page 1: ...RSA 3036 SB Serial Numbers TM644 XX X XXX RANDOM SEMI AUTOMATIC CASE SEALER...

Page 2: ...ng Conditions 11 Tape 11 Carton Specifications 12 SET UP PROCEDURES 13 Receiving and Handling 13 Set up 13 OPERATING INSTRUCTIONS 19 Automatic Mode 19 Bottom Only Mode 20 Clear Mode 20 ADJUSTMENTS 21...

Page 3: ...e found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question th...

Page 4: ...ied of the problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace...

Page 5: ...nd bottom center seam of regular slotted corrugated cartons The RSA 3036 SB is auto adjustable to a random variety of carton sizes see Carton Specifications Pg 12 and permits tighter sealing by means...

Page 6: ...he machine Read this manual for other important safety operating and service information Only trained personnel are to operate and service machine Wear safety glasses Shut off power to machine before...

Page 7: ...the tape application The HSD2000 ETII Tape Heads are equipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guards removed Turn air and electrical sup...

Page 8: ...s convenient safety instruction for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment Figure 5 4 The illustrated label shown in Figure 6 is located on the e...

Page 9: ...s located on the In feed end of the right hand drive belt The label warns the operators and service personnel of the pinch point at the in feed ends of the drive base Figure 7 Note Should any of the s...

Page 10: ...UDM644 00 RSA3036 SB Manual 10 UM644TW SPECIFICATIONS Machine Dimensions Figure 8 Machine Weight 862 lbs 391 kg...

Page 11: ...F 5 to 40 C with clean dry cartons Tape 1 General Use Intertape brand Pressure Sensitive Carton Sealing Tape 2 Tape Width The machine can accommodate 2 or 3 inch wide tape 48mm or 75mm depending on ta...

Page 12: ...5 kg Size Carton size Length inches Width inches Height inches Minimum 6 5 5 Maximum Infinite 30 36 The carton sealer can accommodate most cartons within the size ranges listed above However if the bo...

Page 13: ...that may have occurred during shipping Should the machine be damaged file a claim with the transport company and notify your Intertape representative as soon as possible Set up The Carton Sealer must...

Page 14: ...lined no more than 1 4 inch per foot away from the machine Stop Start Box The Stop Start Box contains 1 The red E Stop mushroom push button 2 The green on push button 3 The operation selection button...

Page 15: ...ckwise to open the door Figure 12 Electrical Box A six 6 foot standard three conductor power cord with plug is provided for 115 V 60 Hz 15 amp electrical service The servicing receptacle must be prope...

Page 16: ...connect adaptor Connect clean dry compressed air to this adapter The RSA 3036 SB requires a minimum of 9 CFM at 90 PSI To regulate the air pressure pull on the green knob located on the side of the ma...

Page 17: ...ape Loading and Threading Warning Turn off electrical power supply and disconnect the power cord from the electrical supply before beginning to work on the Tape Heads or to load tape If power cords ar...

Page 18: ...ools are required Reconnect machine and turn the operation selection button on the Stop Start box to bottom only BOTT This will place the top Tape Head box to the uppermost position Re disconnect the...

Page 19: ...e machine In the automatic mode the Top Tape Head Box stays in its current position until a carton arrives If the carton is taller than the height of the Top Tape Head Box then the front plate is depr...

Page 20: ...es will then close on the carton to carry it through the bottom tape head 7 The machine resets when the carton clears the exit sensor Clear Mode This mode is used to clear a jammed carton When in this...

Page 21: ...regulator Figure 16 needs to be adjusted Increase the pressure to stop the ascent of the Top Tape Head Box Reduce the pressure to stop the descent of the Top Tape Head Box Speed of descent of Top Tap...

Page 22: ...nd of the drive base cylinder under the machine controls the speed of closing and opening of the drive base Using a flathead screwdriver turn clockwise to slow the movement of the drive bases and coun...

Page 23: ...Top Tape Head Box in previous page so the Top Tape Head Box moves slower To prevent the Top Tape Head Box from overloading the top of the box the operator can adjust the air pressure on the BALANCE r...

Page 24: ...ower detect flag Fig 21b conforming overfilled cases fully close when processing see figure 21a for knob location For non overfilled cases For non overfilled cases reduce pressure on the Lower Detect...

Page 25: ...izable amount of dust and paper chips when processed or handled If this dust is allowed to build up in the machine it may cause component wear and overheating of motors Remove the accumulated dust wit...

Page 26: ...tion by circuit breaker 2 Top Tape Head Box and or Stop Start Box E Stop buttons are at pushed position 1 Check that all circuits are on 2 Pull Top Tape Head Box and or Stop Start Box E Stop buttons 1...

Page 27: ...UDM644 00 RSA3036 SB Manual 27 UM644TW Electrical Drawing...

Page 28: ...UDM644 00 RSA3036 SB Manual 28 UM644TW...

Page 29: ...UDM644 00 RSA3036 SB Manual 29 UM644TW...

Page 30: ...UDM644 00 RSA3036 SB Manual 30 UM644TW Pneumatic Drawing...

Page 31: ...UDM644 00 RSA3036 SB Manual 31 UM644TW...

Page 32: ...32 UM644TW Electrical Cabinet UPM4505 Motor OverLoad UPM7524 Motor Starter UPM3833 Koyo PLC UPM4458 Power Suply UPM 4pin 24Vdc idec relay RJ1S CL Motor Starter RE UPM4459 MAIN RE 1 UPM7211 it 1 UPM72...

Page 33: ...UDM644 00 RSA3036 SB Manual 33 UM644TW Ladder Logic...

Page 34: ...UDM644 00 RSA3036 SB Manual 34 UM644TW...

Page 35: ...UDM644 00 RSA3036 SB Manual 35 UM644TW...

Page 36: ...UDM644 00 RSA3036 SB Manual 36 UM644TW...

Page 37: ...UDM644 00 RSA3036 SB Manual 37 UM644TW...

Page 38: ...UDM644 00 RSA3036 SB Manual 38 UM644TW...

Page 39: ...UDM644 00 RSA3036 SB Manual 39 UM644TW...

Page 40: ...UDM644 00 RSA3036 SB Manual 40 UM644TW...

Page 41: ...UDM644 00 RSA3036 SB Manual 41 UM644TW...

Page 42: ...UDM644 00 RSA3036 SB Manual 42 UM644TW...

Page 43: ...he following spare parts Description Item Number Recommended Quantity BEARING PULLEY UPM0324 2 BUMPER UPM0576 8 BELT UPM2565 2 LINEAR BEARING 25MM SHAFT LM25UU 2 SPRING BLADE UPM0011 2 BO PRESSURE GAU...

Page 44: ...UDM644 00 RSA3036 SB Manual 44 UM644TW THIS PAGE IS BLANK...

Page 45: ...45 APPENDIX A PARTS LISTS UM644T...

Page 46: ...46 12 12 1 7 10 4 5 3 6 9 11 8 2 UM644T...

Page 47: ...T 1 4 USM6117 BRIDGE WITH TAPE HEAD BOX 1 5 USM8123 CYLINDER COLUMN LEFT HAND 1 6 USM8122 CYLINDER COLUMN RIGHT HAND 1 7 UPM7645 PVC ROLLER 3036 METRIC 26 8 UPM3227 PVC ROL CHARCOAL DIA 1 9 X 4 50 1 9...

Page 48: ...48 2 7 10 4 3 17 23 14 16 8 12 13 18 11 9 1 20 21 22 15 19 6 5 USM8120...

Page 49: ...16 LIMIT SWITCH 1 9 UPM0196 STRAIN RELIEF 1 10 UPM0202 STR RE3LIEF NON MET LIQUIDTIGHT 1 11 UF5605 SHCS M5 0 8 x 45mm 4 12 UF1827 FW M5 4 13 UF7023 LW M5 4 14 UF7007 SS HEX NUT M5 0 8 2 15 UPM4478 DEC...

Page 50: ...50 17 20 19 18 2 5 24 12 3 4 16 14 7 22 23 1 6 9 21 10 11 13 12 15 8 UAM0323...

Page 51: ...APPING SCREW M5 X 16mm 10 9 UPM7625 FLANGE BEARING SPACER 2 10 UF0867 LW M8 6 11 UF1318 BHCS M8 1 25 x 20 mm 6 12 UF6363 LW M6 8 13 UF0820 SHCS M6 1 x 12 4 14 UF5900 NYLON LOCK NUT M6 1 0 10 15 UF 371...

Page 52: ...52 4 5 6 7 34 25 24 20 22 19 21 23 5 6 32 26 28 29 31 33 11 2 18 15 13 14 12 17 16 30 9 8 27 1 10 3 USM8124...

Page 53: ...59EV CHAIN THREADED LINK L H 4 16 UPM3260EV CHAIN THREADED LINK R H 4 17 UF3361 SS HEX JAM NUT 6mm 8 18 UPM4561 CHAIN 35 FOR RSA3036 4 19 UPM3299 BEARING BRACKET CR 16 2 20 UPM3295 PIVOT MOUNTING MT5...

Page 54: ...54 9 4 1 5 3 6 7 13 2 11 12 10 8 19 17 18 14 16 15 UAM0312 UAM0300...

Page 55: ...SHAFT WASHER 2 2 2 7 UF5404 FHCS M5 0 8 x 16 mm 2 2 2 8 UF2210EV SQUARE KEY ROUND ENDS 5 X 5 X 20 2 2 2 9 UPM3264 LOCKING DEVICE PLATE 1 1 10 UF3062 HHCS M12 1 75 x 25 2 2 2 11 UF4231 FW M12 2 2 2 12...

Page 56: ...56 4 6 5 1 5 6 3 8 7 8 2 UAM0301 UAM0302...

Page 57: ...LH 1 1 2 UPM3237EV ANCHOR PLATE REAR SIDE 1 2 UPM3244EV ANCHOR PLATE FRONT SIDE 1 3 UPM3266EV SPLIT COLLAR FOR DRV SUPT RSA 1 1 4 UPM3242EV DRIVE SUPPORT SPACER 1 1 5 UPM3303 LINEAR BEARING 20mm 2 2 6...

Page 58: ...58 3 4 6 7 8 2 1 5 9 10 UAM0275...

Page 59: ...DMENT 1 2 UPM7641 LEG ADJ USTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4230 L W ZINC M12 2 5 UF6393 HHCSM12 1 75 x 35 2 6 UF3680 FW M10 4 7 UF6371 L W M10 4 8 UF6314 HNR M10 x 1 5 4 9 UF4229 CARRIAGEB...

Page 60: ...60 9 10 7 2 3 5 6 4 1 8 UAM0318...

Page 61: ...OVER WELDMENT 1 2 UPM3248EV SENSOR SUPPORT 1 3 UPM0317 PHOTOELECTRIC SENSOR 1 4 UF6307 HEX NUT M5 0 8 2 5 UF1827 FW M5 2 6 UF7023 LW M5 2 7 UF3638 SS HNR M6 1 0 4 8 UF 3713 CARRIAGE BOLT M6 1 x 12 4 9...

Page 62: ...62 2 9 1 11 10 4 7 3 6 8 5 USM8090...

Page 63: ...M7513 GATE FOR BOSCH GUIDED CYL 1 3 UPM7511 CYLINDER MNT PLT 1 4 UF0867 LW M8 4 5 UF6313 HHCS M6 1 0 X 12mm 4 6 UF1828 REG F W M6 4 7 UF3642 HHCS M8 1 25 X 35mm 4 8 UF6363 LW M6 4 9 UF1190 M8 1 25 x 2...

Page 64: ...64 2 1 8 1 4 6 7 5 8 3 9 10 11 12 UAM0322...

Page 65: ...LEGEND PLATE EMERG STOP 1 5 UPM0418 LEGEND PLATE START 1 6 UPM0693EV STOP BUTTON RED MUSH INC 1 7 UPM4514 ON OFF GREEN BUTTON RSA 1 8 UF7008 SS BHCS M4 07 X 6mm 6 9 UPM0197EV STR RELF METL LIQDTGHT M...

Page 66: ...66 DRIVE SECTION MOTORS 3 2 4 8 9 10 13 11 12 4 5 6 7 1 USM0808...

Page 67: ...LF METL LIQDTGHT M20X1 5 8 10mm 3 5 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 3 6 UF4231 FW M12 4 7 UF4230 L W ZINC M12 4 8 UF3062 HHCS M12 1 75 x 25 2 9 UF4234 HNR M12 x 1 75 2 10 UPM0225 CABLE 18...

Page 68: ...68 11 4 12 13 1 2 1 5 3 10 6 9 7 18 17 16 15 14 10 9 8 4 19 20 21 22 UAM0295...

Page 69: ...MEC 110VAC 1 9 UPM2880 TERMINAL BLOCK DOUBLE TW 15 10 UPM2881 TERMINAL BLOCK DOUBLE END CAP 2 11 UPM0226 WIRE WAY 30mm 1 12 UPM0226 WIRE WAY 30mm 1 13 UPM0254 WIRE WAY 50mm 1 14 UPM0255 COVER 50mm 1 1...

Page 70: ...70 11 2 1 5 6 7 3 4 10 24 26 25 31 22 23 21 8 14 12 13 17 16 13 9 28 19 27 29 20 30 15 18 USM1217...

Page 71: ...PRESSERE REGULATOR MANIFOLD 0 2 6 BAR 4 14 UPM3272 CONTROL PANEL NUT 2 15 UPM3139 FTG T 8mm TUBE G1 4 1 16 UPM3273 PRESSURE GAUGE G1 8 6 BAR 3 17 UPM3133 PLUG G1 4 1 18 UPM3270 BLOCK ASSEMBLY KIT 3 19...

Page 72: ...72 9 8 5 18 3 4 2 7 8 9 19 6 1 7 8 15 14 12 13 16 17 11 10 USM8118...

Page 73: ...1 6 UF5400 FHCS M5 0 8 x 12 mm 2 7 UF3680 FW M10 6 8 UF6371 LW M10 6 9 UF0301 HHCS M10 1 5 x 35 2 10 UF1828 REG F W M6 2 11 UF1195 BHCS M6 1 x 12 mm 2 12 UPM3419 LIMIT SWITCH SPACER 1 13 UPM3416 LIMI...

Page 74: ...74 9 8 7 5 13 14 3 4 2 7 8 9 6 7 8 12 1 11 10 USM8119...

Page 75: ...1 4 LM 25UU LINEAR BEARING 25 mm 2 5 UPM0741EV COLUMN CAP LEFT SIDE 1 6 UF5400 FHCS M5 0 8 x 12 mm 2 7 UF3680 FW M10 6 8 UF6371 LW M10 6 9 UF0301 HHCS M10 1 5 x 35 2 10 UF1828 REG F W M6 2 11 UF1195 B...

Page 76: ...76 18 19 16 10 8 21 22 23 13 26 21 22 25 3 11 5 27 4 2 7 24 20 9 12 14 15 17 1 6 28 UAM1079...

Page 77: ...M0393EV IDLER PULLEY SHAFT 100mm 1 12 UPM0038 DIESPRING DRIVEBASE 1 13 UPM7152 1 3 HP 110V MOTOR LONG SHAFT 1 14 UF1400 SSSHK 3 8 16 X 3 1 15 UF1540 HNR 3 8 16 3 16 UPM9681 DRIVEPULLEY 100mm 1 17 UPM9...

Page 78: ...78 19 17 16 27 13 23 22 21 9 8 10 11 5 3 6 2 21 22 26 1 18 4 7 14 15 12 20 25 24 28 UAM1078...

Page 79: ...UPM0393EV IDLER PULLEY SHAFT 100mm 1 12 UPM0038 DIESPRING DRIVEBASE 1 13 UPM7152 1 3 HP 110V MOTOR LONG SHAFT 1 14 UF1400 SSSHK 3 8 16 X 3 1 15 UF1610 HNJ3 8 16 3 16 UPM9681 DRIVEPULLEY 100mm 1 17 UPM...

Page 80: ...80 10 8 9 8 4 2 1 11 7 14 13 12 5 6 16 5 15 3 USM8123...

Page 81: ...1 5 UF6371 LW M10 4 6 UF3647 HHCS M10 1 25 x 25 mm 2 7 UPM3109 SILENCER G 1 4 M 1 8 UF4234 HNR M12 x 1 75 2 9 UPM3075 FLEXIBLE COUPLING M12 1 10 UPM4527 CYLINDER OFFSET ATTACHMENT 1 11 UPM9700 VERTICA...

Page 82: ...82 10 8 9 8 7 2 1 3 14 12 13 5 6 11 16 5 15 4 USM8122...

Page 83: ...1 5 UF6371 LW M10 4 6 UF3647 HHCS M10 1 25 x 25 mm 2 7 UPM3109 SILENCER G 1 4 M 1 8 UF4234 HNR M12 x 1 75 2 9 UPM3075 FLEXIBLE COUPLING M12 1 10 UPM4527 CYLINDER OFFSET ATTACHMENT 1 11 UPM9700 VERTICA...

Page 84: ...84 1 11 3 10 9 8 4 2 5 6 7 USM6117...

Page 85: ...TOP TAPE HEAD FRAME 1 3 UPM3321 BRIDGE CONNECT PLATE 1 4 UPM3305 BRIDGE CONNECT PLATE LEFT 1 5 UAM0297 PIVOT ASS Y 2 6 UAM0296 PIVOT ASS Y 2 7 UPM1042 EXTENSION SPRING 2 8 UF3680 FW M10 8 9 UF6371 LW...

Page 86: ...86 29 5 2 25 14 13 15 12 11 23 22 24 7 8 28 27 20 19 26 4 10 9 31 30 6 18 17 3 32 21 16 1 UAM1080...

Page 87: ...1 14 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 15 UPM0202 STR RE3LIEF NON MET LIQUIDTIGHT 1 16 UPM0213 CABLE RETRACTABLE 1 17 UPM1008 BRIDGE PLATE COVER 2 18 UPM2192 BLACK PLUG 4 19 UPM6061 SENSOR COVER P...

Page 88: ...88 32 4 5 31 26 33 6 30 3 1 24 26 11 8 17 13 7 9 28 29 10 20 22 23 12 18 19 21 25 27 2 14 15 16 UAM0320...

Page 89: ...SOR SPACER 1 14 UPM7592 PHOTO SW 24VDC 15mm DIFF 1 15 UPM7604 NUT PLATE PHOTO SENSOR 1 16 UF3707 FW 3 mm 2 17 UF4307 SHCS M3 0 5 x 30 2 18 UPM4455 SPRING CAP 1 19 UPM1444 COMPRESSION SPRING 1 20 UF210...

Page 90: ...90 3 4 1 9 2 13 7 8 12 11 10 6 5 UAM0321...

Page 91: ...91 UAM0321...

Page 92: ...92 5 7 2 1 3 4 8 9 6 11 10 UAM0296 UAM0297...

Page 93: ...EV PIVOT SHAFT LONG T H BOX 222 1 1 4 UF6300 RETAINING RING FOR 12mm SHAFT 2 2 5 UF1241EV BHCS M6 1 x 20 1 1 6 UF1192 FHCS M6 1 x 16 mm 1 1 7 UPM1158 PIVOT SHAFT SPACER 1 1 8 UF1940 F W NYLON 1 2IDx 7...

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