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1.0 General Product Information

The TDUX inflatable duct sealing system is a wraparound, inflatable, mastic-lined bladder
used to seal empty or filled cable ducts. When inflated to the proper air pressure, the TDUX
duct sealing system seals the duct, guaranteeing a reliable water block.  TDUX  systems
seal ducts with or without cables and can be installed even while water is flowing out of the
duct. 

TDUX duct seals can be installed in cable ducts in manholes, vaults, buildings, cabinets, or
anywhere a reliable duct seal is needed.  Applications include ducts containing multiple
copper, coax, or fiber cables, customer premises cable entrances, and air pipes.

TDUX duct seals can be installed between (-5°to 40°C) (23° to104°F).  It is recommended
that the TDUX sealant bag and gas cylinders be kept warm until installation when installed
at temperatures below freezing.

2.0 Cautions/Warnings

DANGER:  Do not inflate TDUX duct seal unless it is installed in a pipe!

Lubricant

1.

Protect TDUX sealing lubricant from freezing.  If lubricant gets in eyes, flush eyes with
clean water for 15 minutes, holding eyelid open.  Wash skin with mild soap and water if
skin irritation occurs.  Seek medical attention if irritation persists.

2.

Use only TDUX sealing lubricant or company-approved lubricant.  Use of non-approved
lubricants can result in damage to the cable or the TDUX duct seal.

Gas Cylinders

If the carbon dioxide gas cylinders are used to inflate the TDUX duct sealing system, the fol-
lowing safety rules should be considered:

1.

The gas pressure in the cylinder is approximately 900 p.s.i. (60 bar) at room tempera-
ture. Maximum operational temperature is 122°F (50°C).

2.

Keep cylinders cool and dry. Use only as instructed in the operating manual of TDUX-IT-
16 inflator. Misuse can be dangerous.

3.

Do not handle the cylinder with unprotected hands immediately after filling a TDUX duct
seal. Frostbite can result.

TDUX Duct Seal

1.

IMPORTANT:  TDUX duct seals are not flame retardant.  TDUX duct seals can be used

with company approved fire stop material.

2.

Avoid exposing the installed TDUX duct seal to direct sunlight.

TDUX

I N S T A L L A T I O N   I N S T R U C T I O N

Inflatable Duct Sealing System

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Summary of Contents for TDUX

Page 1: ...bricant from freezing If lubricant gets in eyes flush eyes with clean water for 15 minutes holding eyelid open Wash skin with mild soap and water if skin irritation occurs Seek medical attention if irritation persists 2 Use only TDUX sealing lubricant or company approved lubricant Use of non approved lubricants can result in damage to the cable or the TDUX duct seal Gas Cylinders If the carbon dio...

Page 2: ... is the diameters of all cables in the duct plus 0 2 for each TDUX CL if used Figure 1 Figure 2 4 0 Additional Required Tools One of the following inflation tools available from CommScope must be used to install the TDUX sealing system TDUX IT 16 inflation tool uses compressed CO2 gas cylinders to be ordered separately equipped with a manometer and safety relief valve Figure 1 TDUX IG SR AS inflat...

Page 3: ... abundantly If the ducts are made of concrete or polyethylene lubricate the outside surface of the TDUX seal as well Figure 5 4 Remove the protective paper from the sealing strip on the inside surface of the TDUX duct seal and lubricate the strip abundantly Figure 6 5 Lubricate the filling tube on the TDUX duct seal Figure 7 6 Wrap the TDUX duct seal around the cable and slide completely into the ...

Page 4: ...r 30 seconds then shut the tool off Figure 11 Note Please refer to the operating manual for the specific inflation tool being used 10 Gently pull the filling tube out in the direction of the cable Figure 12 6 2 Multiple Cables in Duct Installing a TDUX duct seal on three or more cables in one duct requires the use of TDUX duct CL sealing clips These clips are ordered as a separate item and are ava...

Page 5: ...ce of the clip wing Figure 15 4 Repeat steps 2 and 3 for the other clip wings Remove protection paper only after lubricating at least one wing side Figure 16 5 Lubricate the cables generously where the cables come together Figure 17 6 Insert the clip between the cables making sure that there is only one cable between each clip wing see figure 13 Make sure that the central part of the clip is posit...

Page 6: ...l away from the duct and from the cable sheath with a blunt tool Spray lubricant into the released areas so that the TDUX duct seal does not stick to the duct during removal Figure 21 3 Pull the TDUX duct seal out of the duct with a pair of pliers Figure 22 4 If necessary remove tape and tie wrap from the cable bundle Spread cables and apply lubricant where the cables come togeth er Remove as much...

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