Instron 34FM-100 Preinstallation Manual Download Page 10

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Preliminary Pages

M10-17541-EN

Power Cord Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Checklist for site preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Site location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Scheduling installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 3:

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

34FM-100 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   37
Frame stabilizers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   42
System weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44

Accessory Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Base beam dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Crosshead dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   47
Top plate dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48

System Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chapter 4:

Risk reduction and safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Rapid crosshead motion  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52
Pinching fingers between grip jaw faces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Impact of debris from breaking specimens  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55

Operator Protection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 5:

Lifting and handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   61
Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62
Procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .

Transport floor model frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Summary of Contents for 34FM-100

Page 1: ...Model 34FM 100 Dual Column Floor Model Preinstallation Manual M10 17541 EN Revision A...

Page 2: ...s Tool Works Inc ITW Other names logos icons and marks identifying Instron products and services referenced herein are trademarks of ITW and may not be used without the prior written permission of ITW...

Page 3: ...range of applications with which our instruments are used and over which we have no control additional protection devices and operating procedures may be necessary due to specific accident prevention...

Page 4: ...in grip jaws or fixture components that can result in breakage of these components The high energies involved can cause the broken parts to be projected forcefully some distance from the test area Ins...

Page 5: ...ar of the jaws of a grip or fixture at all times Keep clear of the hazard area between the grips or fixtures during actuator or crosshead movement Ensure that all actuator or crosshead movements neces...

Page 6: ...chinery Disconnect equipment from all power supplies before removing any cover which gives access to rotating machinery Do not reconnect any power supply while the covers are removed unless you are sp...

Page 7: ...may be tested any hazard resulting from the failure of a test specimen assembly or structure is entirely the responsibility of the owner and the user of the equipment Hazard Ensure components of the...

Page 8: ...Preliminary Pages 8 M10 17541 EN...

Page 9: ...ter 2 Requirements 23 Responsibilities 23 Customer s responsibilities 23 Supplier s responsibilities 24 Site requirements 26 Frame location 26 Floor loading 26 Power supply 27 Telephone and network ac...

Page 10: ...rosshead dimensions 47 Top plate dimensions 48 System Performance 49 Chapter 4 Risk reduction and safe use 51 Residual risks 51 Rapid crosshead motion 52 Pinching fingers between grip jaw faces 54 Imp...

Page 11: ...11 Preliminary Pages Product Support www instron com Before you begin 68 Equipment 68 Lift the frame by the crosshead 69 Index 73...

Page 12: ...Preliminary Pages 12 M10 17541 EN...

Page 13: ...ions that are required for installation of your testing system for example required environmental conditions system weights and dimensions transporting your system to its final location including inst...

Page 14: ...Chapter Introduction 14 M10 17541 EN System Description and Terminology Figure 1 34FM 100 Floor Model with Bluehill Operator Dashboard Front View 6 5 1 3 2 4 7 9 8 10...

Page 15: ...www instron com Legend for Figure 1 Label Component 1 T slots 2 Top plate 3 Column cover 4 Load cell 5 Upper limit switch 6 Limit switch actuator 7 Lower limit switch 8 Emergency stop button 9 Frame...

Page 16: ...Chapter Introduction 16 M10 17541 EN Figure 2 34FM 100 Floor Model with Bluehill Operator Dashboard Rear View 1 3 4 5 6 8 9 10 2 7...

Page 17: ...able for applications such as flexure and peel testing For strain measurement an optional strain gauge extensometer attaches to the specimen You can use non contacting extensometers with specimens tha...

Page 18: ...he crosshead up or down while the guide column provides stability Controller The hardware that controls the frame and any ancillary equipment connected to the testing system The controller panel conta...

Page 19: ...ware Terminology Term Description Test Method In Bluehill software a test method is a file that contains a set of defined parameters that the system uses to run tests analyze the test data and produce...

Page 20: ...ard Indicates that a heat hazard exists Stay clear of area when operating the machine Rotating machinery hazard Indicates that a rotating hazard exists Keep clear of these areas and tie back long hair...

Page 21: ...d Indicates the crush hazard of the moving crosshead and instructs the user to read and understand the operator s manual before using the machine Waste Electrical and Electronic Equipment WEEE In acco...

Page 22: ...limits calibration and other frequently performed operating tasks Information about system installation set up and configuration transducer connection and calibration Routine maintenance and spare par...

Page 23: ...are available and that all necessary checks are made prior to installing the testing system These services and checks are described below Site preparation Proper site preparation is imperative so tha...

Page 24: ...premises you are responsible for its safe transport Upon special arrangements an Instron service engineer can supervise and transportation of the load frame to its final site Contact Instron Service o...

Page 25: ...ay have been purchased The customer must not make any attempt to install the load frame without an Instron service representative present Initial operation Once the installation is complete Instron pe...

Page 26: ...he heat generated from the frame base Figure 3 on page 26 shows the minimum clearance necessary on each side and to the rear of the frame to allow for adequate ventilation and periodic access for serv...

Page 27: ...u are responsible for providing clean electrical power An in line power surge protector is recommended for all installations If you purchased an environmental chamber with your system it requires a de...

Page 28: ...g to move the load frame If the frame is moved it may need to be re verified refer to Frame location on page 26 Site requirements for system accessories Some accessories require additional site requir...

Page 29: ...pending upon the regulator and relief valves that are fitted to the dewar flask Do not exceed 20 psi Environmental specifications General Conformity with EU directives Instron declares under our sole...

Page 30: ...o ensure its disposal in accordance with local environmental regulations Because of the wide range of applications where our instruments are used Instron has no knowledge of the environmental impact o...

Page 31: ...34FM 100 power requirements 3 phase option Parameter Specification Maximum Power VA 2400 3 Phase Voltage Wye or Delta Vac 10 1 208 to 240 Recommended circuit breaker required between the facility pow...

Page 32: ...5 wire configuration including Neutral the configuration can still be used but the Neutral line must NOT be connected Figure 4 Wye configuration Figure 5 Delta configuration If the Bluehill Operator D...

Page 33: ...ect the operator from fluids that might leak into the load frame electronics Power Cord Selections When you place your order you can choose the voltage required If you do not make a choice Instron cho...

Page 34: ...re Table 7 Shipping destination in North America Continued Voltage and Phase Plug supplied Table 8 Shipping destination outside North America Voltage and Phase Plug supplied 208 240 3 phase IEC 60309...

Page 35: ...to support the weight of the frame and its computer components Environment complies with the specifications for your specific model Operating temperature Storage temperature Humidity Atmosphere The re...

Page 36: ...aged system Floor area along the pathway to the final site location is able to support the weight of the frame and forklift or crane Refer to 34FM 100 Dimensions and Weight on page 37 for dimensions a...

Page 37: ...41 For those dimensions shown as labels in the figures Table 10 on page 37 lists them Dimension C in varies for different load cells refer to Table 11 on page 38 Figure 9 on page 42 shows the overall...

Page 38: ...base Height to center of mass assumes crosshead is at maximum E1 position 955 37 6 F Tall base height to center of mass assumes crosshead is at maximum E1 position 1212 47 7 FH Foot height 57 2 24 max...

Page 39: ...39 34FM 100 Dimensions and Weight Product Support www instron com Figure 6 34FM 100 frame dimensions front view 7 0 0 1 6 7 7 6 7...

Page 40: ...s 40 M10 17541 EN Figure 7 34FM 100 frame dimensions side view 3 phase power 3P requires 158 mm 6 2 in and single phase power 1P requires 142 mm 5 6 in space behind the frame to accommodate the power...

Page 41: ...41 34FM 100 Dimensions and Weight Product Support www instron com Figure 8 34FM 100 frame dimensions rear view 6 7 3 5...

Page 42: ...Frame stabilizers Frame stabilizers are available as an option Warning Do not remove the stabilizer bars at any time during the unpacking lifting and handling of the frame The stabilizers are an essen...

Page 43: ...43 34FM 100 Dimensions and Weight Product Support www instron com Figure 10 Dimensions with frame stabilizers front view 1048...

Page 44: ...r that configuration Stabilizers are required on extra height frames with the tall base The values for these frames marked with include the weight of the stabilizers For any other configuration where...

Page 45: ...rous testing accessories and fixtures to the load frame for specialized tests Use the standard mounting holes shown in the following diagrams to mount your accessories Avoid tapping new holes that may...

Page 46: ...base beam from above Figure 13 View of cross section G G of frame base M10X1 5 6H 25 0 5 100 0 15 PCD 6X 60 0 75 0 4 M16X2 0 6H 30 0 5 8X 225 0 4 75 0 4 225 0 4 0 45 0 4 75 0 4 G 75 0 4 G 45 0 4 M48X2...

Page 47: ...View of underside of crosshead Figure 15 View of top of crosshead 0 0 45 0 4 45 0 4 140 0 4 140 0 4 10X M10X1 5 6H 25 0 5 H 100 0 15 PCD H 0 0 140 0 4 241 0 4 140 0 4 241 0 4 45 0 4 45 0 4 30 100 0 15...

Page 48: ...1 EN Figure 16 View of cross section H H of crosshead Top plate dimensions Figure 17 View of underside of top plate H H 5 0 15 40 05 37 0 15 32 0 25 3 12 3 00 3 00 5 0 15 57 0 15 3 12 40 00 60 00 60 0...

Page 49: ...ull force mm min in min 254 10 Return speed mm min in min 600 23 6 Crosshead speed accuracy 0 2 of set speed at steady state and no load Displacement crosshead position display accuracy Under no load...

Page 50: ...Chapter Specifications 50 M10 17541 EN...

Page 51: ...r example interlocked shield specimen insertion tool Residual risks The equipment described in this documentation is designed with features to reduce the risk of injury to an operator There are howeve...

Page 52: ...For example an operator inadvertently commands the system to jog or return while their hands are in test area This may also happen if the operator in an attempt to be more efficient reaches in to rem...

Page 53: ...ces to keep fingers out of the space between the fixtures In addition if the gap between grips and fixtures is less than 25 mm Use a specimen insertion tool to keep fingers out of the space between th...

Page 54: ...ecommendations For 2712 Series pneumatic grips In the documentation supplied with the grips read and follow the safety recommendations for installing a specimen Use the Operator Protection feature in...

Page 55: ...llest practical gap for your specimens Correct Incorrect Impact of debris from breaking specimens Warning Hazard from flying debris This hazard relates to brittle or composite specimens that can explo...

Page 56: ...ority of hazards for operating materials testing systems are associated with rapid movement of the crosshead causing crush injuries rapid closing of pneumatic grips causing pinch injuries Operator Pro...

Page 57: ...ressure reduced to a default of 15 psi and can be set lower if your risk assessment requires it Operator Protection lets an Administrator configure the testing system to be consistent with the risk as...

Page 58: ...Chapter Risk reduction and safe use 58 M10 17541 EN...

Page 59: ...Warning If your frame includes stabilizers do not remove the stabilizer bars at any time during the unpacking lifting and handling of the frame The stabilizers are an essential component to improve st...

Page 60: ...irements on page 26 Right the frame from a prone position on page 61 Transport floor model frames on page 66 1 Move the load frame still in the shipping material to its final location within your buil...

Page 61: ...cluded in the shipment Count the number of boxes you received to make sure you have the correct number of boxes This ensures that no parts are lost prior to installation b Do not disassemble or remove...

Page 62: ...ht of the frame A bracket connected to the crosshead serves to support the weight of the frame during shipping If this is removed while the frame is horizontal the top of the frame can drop onto the s...

Page 63: ...HA in the U S Procedure 1 Remove all packaging material from the frame but DO NOT remove any of the bolts and brackets that attach the frame to the shipping skid 2 Attach the two lifting slings to the...

Page 64: ...rted by the slings 5 Remove all bolts and brackets that attach the frame to the shipping skid 6 Locate any frame feet that may have been removed in order to bolt the frame to the skid and reinstall th...

Page 65: ...not lift the frame more than 8 cm 3 in off the floor 7 Slowly lift the frame until it is in an upright position and is lifted off the floor 8 Slowly move the load frame away from the shipping skid an...

Page 66: ...professional riggers experienced in moving heavy equipment The only approved method for lifting the frame is to use a forklift with padded forks to lift the load frame from under the crosshead Do not...

Page 67: ...weight of the frame If you try to lift the frame with a forklift under the top plate the top plate could break and cause personal injury and equipment damage Hazard always use a lifting device or str...

Page 68: ...s from the shipping dock to the final site location have sufficient support for the weight of the load frame and forklift combined You have adequate padding materials to protect the load frame when mo...

Page 69: ...the frame by the crosshead Use this procedure to move the frame to its final location after it has been righted from the prone position This method requires protective padding on either the crosshead...

Page 70: ...10 17541 EN Figure 22 Lifting the Frame from the Crosshead 1 Using a forklift with padded forks or protective material around the crosshead care fully insert the forks under the crosshead between the...

Page 71: ...lifting Do not lift the frame more than 8 cm 3 in off the floor 2 Slowly and carefully lift the frame off the floor 3 Move the frame to its operating location 4 Place the load frame carefully into pos...

Page 72: ...Chapter Lifting and handling 72 M10 17541 EN...

Page 73: ...rt 21 Instron responsibilities 24 insurance customer s responsibilities 24 Instron s responsibilities 24 L labeling safety and information 19 lead brominated fire retardants 30 load frame dimensions s...

Page 74: ...74 M10 17541 EN...

Page 75: ......

Page 76: ...www instron com...

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