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EN

EN-10 

47612267 Rev B

TROUBLESHOOTING

This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by 
thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart 
below provides a brief guide to common symptoms, probable causes and remedies.

Table 3: General Faults

SYMPTOM

CAUSE REMEDY 

Compressor will not start.

No power supply to compressor.

Check supply is switched on. If so, contact a 
qualified electrician.

Controller failure.

Check supply to controller. Replace controller.

Starter failure.

Isolate supply, lock off and tag. Replace failed 
component or contact your local 

Ingersoll 

Rand

 representative. 

Compressor stops and  will not  
restart.

 

Controller has tripped the compressor.

See Table 4 

Maximum number of starts per hour 
exceeded.

See Table 4 

Compressor is stopped  and 
will not restart.

Controller has tripped the compressor and 
has not been reset.

See Table 4 

Emergency stop has been pressed and not 
released.

Identify reason why, repair fault, disengage 
button and reset controller.

Emergency stop has been pressed and 
released but controller has not been reset.

Repair fault and reset controller.

Compressor will not meet 
pressure required by system.

Compressor not sized to meet system 
requirements or requirements have been 
changed. 

Contact your local 

Ingersoll Rand

 

representative.

Air loss due to pipe, hose, joint or seal 
failure. 

Repair or replace.

Air loss due to blowdown valve stuck 
open. 

Repair or replace.

Air loss through pressure relief valve not 
seating or set incorrectly. 

Repair or replace.

Air loss due to moisture separator drain 
trap stuck open. 

Repair or replace.

Controller fault.

Repair or replace.

Pressure transducer faulty, incorrectly 
calibrated or EMF interference. 

Recalibrate or replace.

Incorrect controller settings. 

Check and modify settings.

Inlet grill or ducting is blocked. 

Check and clean.

Air filter dirty or collapsed. 

Replace.

Compressor will not meet 
pressure required by system.

Inlet valve not opening fully. 

Repair or replace.

Separator element dirty or collapsed. 

Replace.

Pipe / Hoses blocked or collapsed. 

Clean or replace. 

Cooler core blocked. 

Clean or replace. 

Minimum pressure check valve not 
functioning correctly. 

Repair or replace. 

Equipment between compressor and 
customer measuring point causing 
pressure drop / pressure loss. 

Review system requirements. 

Pressure produced by 
compressor is too high due 
to speed not reducing as 
demand reduces.

Controller set incorrectly. 

Check and modify settings. 

Pressure transducer may be faulty, 
incorrectly calibrated or not receiving 
pressure signal.

Recalibrate or replace.

Drive settings fault.

Contact your local 

Ingersoll Rand

 

representative.

RELEASED 11/Feb/2019 01:43:20 GMT

Summary of Contents for RS45i

Page 1: ...47612267 Revision B January 2019 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information RS45i RS55i RS75i RELEASED 11 Feb 2019 01 43 20 GMT...

Page 2: ...REGREASING MOTOR 7 CLEANING AIR COOLED COOLING SYSTEM 7 REMOVING INSTALLING AIR COOLED COOLER 8 CLEANING WATER COOLED COOLER FOR BOTH CLEAN HARSH WATER OPTIONS 8 CLEANING MOTOR COWL 8 CLEANING CHECKIN...

Page 3: ...nt training and experience to accomplish correctly In such situations only allow Ingersoll Rand trained technicians to perform maintenance on this compressor Service or inspections beyond the procedur...

Page 4: ...hours Analysis Food grade Lubricant Ultra FG Every 2000 hours Inspect Air filter element Inspect Coolant filter element Inspect Starter box power drive module PDM filter element Analysis Shock pulse b...

Page 5: ...unscrew the coolant fill plug to verify all pressure has been released 5 Add coolant 6 Replace the coolant fill plug and restart the compressor 7 Recheck the coolant level 8 Repeat the above steps unt...

Page 6: ...posite the pivot bolt which should be left engaged by 2 3 threads with at least 6 5 mm 0 25 in clearance from the screw head to the cover Rotate the jacking bolt clockwise until the cover lifts off th...

Page 7: ...om the compressor for testing If operating conditions are particularly severe the frequency of testing and maintenance shall be increased accordingly The user shall establish the frequency of such tes...

Page 8: ...es to fully de pressurize once stopped 4 Ensure that the main power disconnect switch is locked off and tagged 5 Install cooler mounting connection at both sides of cooling sheet metal plenum and keep...

Page 9: ...ter grill 4 Pull out the filter element 5 Center the new element over the package intake opening Also note that the filter is washable with mild detergent 6 Push the filter over the grill studs so tha...

Page 10: ...or not sized to meet system requirements or requirements have been changed Contact your local Ingersoll Rand representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss d...

Page 11: ...Replace Incorrect coolant has been added Drain system check for damage Clean refill with correct coolant System has been overfilled with coolant Check for damage drain excess Discharge air is contamin...

Page 12: ...or temperature Insufficient cooling taking place If compressor is watercooled or sea watercooled check that the cooling water is flowing Check that there is no air in the water cooling system Check th...

Page 13: ...in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the valve back into service press the TEST button to confirm proper function TESTING CONDE...

Page 14: ...t of the refrigerating compressor lubricating oil Contact a waste disposal and recycling utility Table 7 Integrated Dryer Materials of Construction RECYCLING DISASSEMBLY Frame and panels Steel epoxy r...

Page 15: ...RELEASED 11 Feb 2019 01 43 20 GMT...

Page 16: ...ingersollrandproducts com 2019 Ingersoll Rand RELEASED 11 Feb 2019 01 43 20 GMT...

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