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47612267 Rev B 

EN-5

EN

ROUTINE MAINTENANCE

This section refers to the various components which require 
periodic maintenance and replacement.

Refer to safety information and maintenance procedures 
prior to carrying out any of the maintenance in the following 
sections.

NOTICE

Prior to opening or removing panels or covers to work 
inside a machine, ensure that anyone entering the 
machine is aware of the reduced level of protection 
and the additional hazards, including hot surfaces and 
intermittently moving parts.

CHECKING COOLANT LEVEL

A coolant level sight glass is located on the side of the 
separator tank. While the compressor is running under load, 
coolant should always be visible in the sight glass. The normal 
position is half way. The compressor should be running for at 
least 40 seconds for this check.

Stop the compressor, ensure the sump pressure is 0 psig and 
ensure the coolant is still visible in the sight glass.

ADDING COOLANT

Run the compressor for a minimum of 40 seconds. The 
coolant level should be visible in the sight glass. If not:

1.   Stop the compressor.

2.   Isolate the compressor from the external air system.

3.   Press the emergency stop. Compressors can take 

more than two minutes to fully de-pressurize once 
stopped.

4.   Slowly unscrew the coolant fill plug to verify all 

pressure has been released.

5.   Add coolant.

6.   Replace the coolant fill plug and restart the 

compressor.

7.   Recheck the coolant level.

8.   Repeat the above steps until the coolant level is 

visible in the sight glass with the compressor both 
running and stopped.

NOTICE

Do not add coolant through the intake of the 
compressor, as this can result in overfilling, saturation 
of the separator filter element, and coolant carry-over 
downstream.

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DRAINING COOLANT

It is better to drain the coolant immediately after the 
compressor has been operating as the coolant will drain 
faster and any contaminant will still be in suspension.

See Figure 1.

1.   Place the straight end of the drain hose in a suitable 

container. Install the other end of the drain hose in 
the drain valve. The coolant flows through the drain 
hose automatically.

2.   After drainage, remove the hose and close the valve.

NOTICE

You may also drain coolant from the coolant cooler by 
removing the plug.

You should also drain additional coolant from the 
airend by using drain hose.

Figure 1:  Coolant Drain

1

2

3

4

3.  Dispose of waste coolant in accordance with local and 

governmental regulations.

NOTICE

Shorter coolant change intervals may be necessary if 
the compressor is operated in adverse conditions.

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NOTICE

Inspect and replace coolant filter elements and separator elements more frequently in dirty operating environments.

RELEASED 11/Feb/2019 01:43:20 GMT

Summary of Contents for RS45i

Page 1: ...47612267 Revision B January 2019 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information RS45i RS55i RS75i RELEASED 11 Feb 2019 01 43 20 GMT...

Page 2: ...REGREASING MOTOR 7 CLEANING AIR COOLED COOLING SYSTEM 7 REMOVING INSTALLING AIR COOLED COOLER 8 CLEANING WATER COOLED COOLER FOR BOTH CLEAN HARSH WATER OPTIONS 8 CLEANING MOTOR COWL 8 CLEANING CHECKIN...

Page 3: ...nt training and experience to accomplish correctly In such situations only allow Ingersoll Rand trained technicians to perform maintenance on this compressor Service or inspections beyond the procedur...

Page 4: ...hours Analysis Food grade Lubricant Ultra FG Every 2000 hours Inspect Air filter element Inspect Coolant filter element Inspect Starter box power drive module PDM filter element Analysis Shock pulse b...

Page 5: ...unscrew the coolant fill plug to verify all pressure has been released 5 Add coolant 6 Replace the coolant fill plug and restart the compressor 7 Recheck the coolant level 8 Repeat the above steps unt...

Page 6: ...posite the pivot bolt which should be left engaged by 2 3 threads with at least 6 5 mm 0 25 in clearance from the screw head to the cover Rotate the jacking bolt clockwise until the cover lifts off th...

Page 7: ...om the compressor for testing If operating conditions are particularly severe the frequency of testing and maintenance shall be increased accordingly The user shall establish the frequency of such tes...

Page 8: ...es to fully de pressurize once stopped 4 Ensure that the main power disconnect switch is locked off and tagged 5 Install cooler mounting connection at both sides of cooling sheet metal plenum and keep...

Page 9: ...ter grill 4 Pull out the filter element 5 Center the new element over the package intake opening Also note that the filter is washable with mild detergent 6 Push the filter over the grill studs so tha...

Page 10: ...or not sized to meet system requirements or requirements have been changed Contact your local Ingersoll Rand representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss d...

Page 11: ...Replace Incorrect coolant has been added Drain system check for damage Clean refill with correct coolant System has been overfilled with coolant Check for damage drain excess Discharge air is contamin...

Page 12: ...or temperature Insufficient cooling taking place If compressor is watercooled or sea watercooled check that the cooling water is flowing Check that there is no air in the water cooling system Check th...

Page 13: ...in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the valve back into service press the TEST button to confirm proper function TESTING CONDE...

Page 14: ...t of the refrigerating compressor lubricating oil Contact a waste disposal and recycling utility Table 7 Integrated Dryer Materials of Construction RECYCLING DISASSEMBLY Frame and panels Steel epoxy r...

Page 15: ...RELEASED 11 Feb 2019 01 43 20 GMT...

Page 16: ...ingersollrandproducts com 2019 Ingersoll Rand RELEASED 11 Feb 2019 01 43 20 GMT...

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