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47612267 Rev B 

EN-9

EN

CLEANING/ CHECKING CONDENSATE DRAIN (WHERE 

FITTED)

1.  Ensure the compressor is electrically isolated 

for at least 15 minutes, before commencing any 
maintenance work.

2.  Isolate the compressor from the system and fully 

discharge the compressed air within the compressor.

3.  Disconnect cable plug and tubing. Then remove 

Condensate Drain Valve assembly from base.

4.   Slowly remove the plug from the strainer with a 

suitable tool, ensuring pressure has been completely 
released from valve.

5.   Remove the stainless steel filter screen and clean it. 

Remove any debris that may be in the strainer body 
before replacing the filter screen.

6.  Replace plug and tighten with suitable tool.

7.   Reinstall Condensate Drain Valve assembly, and 

reconnect cable plug and tubing.

8.   Confirm Condensate Drain Valve is functioning 

properly and check for leaks.

CLEANING / INSTALING PACKAGE PRE-FILTER  

(COOLING SUCTION)

1.  Unlatch the two 1/4 turn latches and open the intake 

panel (panel is hinged)

2.  Remove the nuts and flat washer.

3.  Remove the filter grill.

4.  Pull out the filter element.

5.  Center the new element over the package intake 

opening. Also note that the filter is washable with 
mild detergent.

6.  Push the filter over the grill studs so that the studs 

poke through the filter media.

7.  Install the filter grill.

8.  Install the nuts and flat washers.

9.  Close the intake panel and latch.

„

„

CHECKING / CLEANING NO LOSS DRAIN TRAP (WHERE 

FITTED)

It is recommended to check the no loss drain trap daily 
to ensure that condensate is draining from the moisture 
separator system. To check for correct function: 

1.  Press the test button on the drain and listen for 

condensate / air passing through the drain. 

2.  If the drain is clogged, replace the no loss drain valve 

service module. The service module consists of the 
lower portion of the drain trap and is not serviceable.

Additionally, it is recommended to replace the service module 
every 8000 hours or once per year, whichever comes first.

MONITORING FLUID AND PERFORMING SHOCK 

PULSE BEARING ANALYSIS

Ingersoll Rand

 recommends incorporating predictive 

maintenance, specifically the use of coolant and shock pulse 
bearing analysis, into all preventative maintenance programs. 
Contact 

Ingersoll Rand

 for details.

„

„

RELEASED 11/Feb/2019 01:43:20 GMT

Summary of Contents for RS45i

Page 1: ...47612267 Revision B January 2019 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information RS45i RS55i RS75i RELEASED 11 Feb 2019 01 43 20 GMT...

Page 2: ...REGREASING MOTOR 7 CLEANING AIR COOLED COOLING SYSTEM 7 REMOVING INSTALLING AIR COOLED COOLER 8 CLEANING WATER COOLED COOLER FOR BOTH CLEAN HARSH WATER OPTIONS 8 CLEANING MOTOR COWL 8 CLEANING CHECKIN...

Page 3: ...nt training and experience to accomplish correctly In such situations only allow Ingersoll Rand trained technicians to perform maintenance on this compressor Service or inspections beyond the procedur...

Page 4: ...hours Analysis Food grade Lubricant Ultra FG Every 2000 hours Inspect Air filter element Inspect Coolant filter element Inspect Starter box power drive module PDM filter element Analysis Shock pulse b...

Page 5: ...unscrew the coolant fill plug to verify all pressure has been released 5 Add coolant 6 Replace the coolant fill plug and restart the compressor 7 Recheck the coolant level 8 Repeat the above steps unt...

Page 6: ...posite the pivot bolt which should be left engaged by 2 3 threads with at least 6 5 mm 0 25 in clearance from the screw head to the cover Rotate the jacking bolt clockwise until the cover lifts off th...

Page 7: ...om the compressor for testing If operating conditions are particularly severe the frequency of testing and maintenance shall be increased accordingly The user shall establish the frequency of such tes...

Page 8: ...es to fully de pressurize once stopped 4 Ensure that the main power disconnect switch is locked off and tagged 5 Install cooler mounting connection at both sides of cooling sheet metal plenum and keep...

Page 9: ...ter grill 4 Pull out the filter element 5 Center the new element over the package intake opening Also note that the filter is washable with mild detergent 6 Push the filter over the grill studs so tha...

Page 10: ...or not sized to meet system requirements or requirements have been changed Contact your local Ingersoll Rand representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss d...

Page 11: ...Replace Incorrect coolant has been added Drain system check for damage Clean refill with correct coolant System has been overfilled with coolant Check for damage drain excess Discharge air is contamin...

Page 12: ...or temperature Insufficient cooling taking place If compressor is watercooled or sea watercooled check that the cooling water is flowing Check that there is no air in the water cooling system Check th...

Page 13: ...in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the valve back into service press the TEST button to confirm proper function TESTING CONDE...

Page 14: ...t of the refrigerating compressor lubricating oil Contact a waste disposal and recycling utility Table 7 Integrated Dryer Materials of Construction RECYCLING DISASSEMBLY Frame and panels Steel epoxy r...

Page 15: ...RELEASED 11 Feb 2019 01 43 20 GMT...

Page 16: ...ingersollrandproducts com 2019 Ingersoll Rand RELEASED 11 Feb 2019 01 43 20 GMT...

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