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47612267 Rev B 

EN-13

EN

INTEGRATED DRYER MAINTENANCE

WARNING

Before accessing live electrical parts, disconnect the 
power supply to the dryer using the disconnect switch 
or disconnecting the cable connections.

MAINTENANCE CHART

For optimum performance from your dryer, follow the 
periodic maintenance schedule described below.

Table 5: Maintenance Chart

WEEKLY

CONDENSATE DRAINS (TIMED AND NO-
LOSS DRAINS)

Verify that the condensate drains are 
operating correctly by pressing the TEST 
button.

EVERY 4 
MONTHS

CONDENSER

Remove any dust from the condenser 
fins.

EVERY 6 
MONTHS

AIR FILTER

Replace air filter element.

YEARLY

(TIMED DRAINS ONLY)

Completely disassemble the drains and 
clean all their components.

CLEANING CONDENSATE DRAINS (TIMED DRAINS 

ONLY)

Periodically clean the screen inside the valve to keep the drain 
functioning at maximum capacity. To do this, perform the 
following steps:

1.  Close the strainer ball valve completely to isolate it 

from the air receiver tank.

2.  Press the TEST button on the timer to vent the 

pressure remaining in the valve. Repeat until all 
pressure is removed.

WARNING

High pressure air can cause injury from flying debris. 
Ensure the strainer ball valve is completely closed and 
pressure is released from the valve prior to cleaning.

3.  Remove the plug from the strainer with a suitable 

wrench. If you hear air escaping from the cleaning 
port, STOP IMMEDIATELY and repeat steps 1 and 2.

4.  Remove the stainless steel filter screen and clean it. 

Remove any debris that may be in the strainer body 
before replacing the filter screen.

5.  Replace plug and tighten with wrench.

6.  When putting the valve back into service, press the 

TEST button to confirm proper function.

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TESTING CONDENSATE DRAINS (NO-LOSS DRAINS 

ONLY)

Press the TEST button to confirm proper function.

TROUBLESHOOTING CONDENSATE DRAINS 

(ELECTRONIC DRAINS ONLY)

This section provides basic troubleshooting information. 
Determination of specific causes to problems are best 
identified by thorough inspections performed by personnel 
instructed in safety, operation and maintenance of this 
equipment. The chart below provides a brief guide to 
common symptoms, probable causes and remedies.

Table 6: Condensate Drain Troubleshooting Chart

TROUBLE

CAUSE

ACTION

Solenoid 
condensate 
valve will not 
close.

Debris in solenoid 
valve prevents 
diaphragm from 
seating.

Remove solenoid 
valve, disassemble, 
clean and 
reassemble.

Short in electrical 
component.

Check and replace 
power cord or timer 
as needed.

DISASSEMBLING THE INTEGRATED DRYER

NOTICE

The dryer shall be disassembled, charged or repaired by 
a refrigerant specialist.

Refrigerant liquid and lubricating oil inside the 
refrigeration circuit shall be recovered in compliance 
with current norms in the country where the dryer is 
installed.

NOTICE

Refrigerant leaks may be identified by tripping of the 
refrigeration overload protector.

If a leak is detected in the refrigerant circuit, seek 
technical assistance.

If a refrigerant leak occurs, thoroughly air the room 
before commencing work.

NOTICE

In normal temperature and pressure conditions, the 
R134a refrigerant is a colorless, class A1/A1 gas with 
TVL value of 1000 ppm (ASHRAE classification).

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RELEASED 11/Feb/2019 01:43:20 GMT

Summary of Contents for RS45i

Page 1: ...47612267 Revision B January 2019 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information RS45i RS55i RS75i RELEASED 11 Feb 2019 01 43 20 GMT...

Page 2: ...REGREASING MOTOR 7 CLEANING AIR COOLED COOLING SYSTEM 7 REMOVING INSTALLING AIR COOLED COOLER 8 CLEANING WATER COOLED COOLER FOR BOTH CLEAN HARSH WATER OPTIONS 8 CLEANING MOTOR COWL 8 CLEANING CHECKIN...

Page 3: ...nt training and experience to accomplish correctly In such situations only allow Ingersoll Rand trained technicians to perform maintenance on this compressor Service or inspections beyond the procedur...

Page 4: ...hours Analysis Food grade Lubricant Ultra FG Every 2000 hours Inspect Air filter element Inspect Coolant filter element Inspect Starter box power drive module PDM filter element Analysis Shock pulse b...

Page 5: ...unscrew the coolant fill plug to verify all pressure has been released 5 Add coolant 6 Replace the coolant fill plug and restart the compressor 7 Recheck the coolant level 8 Repeat the above steps unt...

Page 6: ...posite the pivot bolt which should be left engaged by 2 3 threads with at least 6 5 mm 0 25 in clearance from the screw head to the cover Rotate the jacking bolt clockwise until the cover lifts off th...

Page 7: ...om the compressor for testing If operating conditions are particularly severe the frequency of testing and maintenance shall be increased accordingly The user shall establish the frequency of such tes...

Page 8: ...es to fully de pressurize once stopped 4 Ensure that the main power disconnect switch is locked off and tagged 5 Install cooler mounting connection at both sides of cooling sheet metal plenum and keep...

Page 9: ...ter grill 4 Pull out the filter element 5 Center the new element over the package intake opening Also note that the filter is washable with mild detergent 6 Push the filter over the grill studs so tha...

Page 10: ...or not sized to meet system requirements or requirements have been changed Contact your local Ingersoll Rand representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss d...

Page 11: ...Replace Incorrect coolant has been added Drain system check for damage Clean refill with correct coolant System has been overfilled with coolant Check for damage drain excess Discharge air is contamin...

Page 12: ...or temperature Insufficient cooling taking place If compressor is watercooled or sea watercooled check that the cooling water is flowing Check that there is no air in the water cooling system Check th...

Page 13: ...in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the valve back into service press the TEST button to confirm proper function TESTING CONDE...

Page 14: ...t of the refrigerating compressor lubricating oil Contact a waste disposal and recycling utility Table 7 Integrated Dryer Materials of Construction RECYCLING DISASSEMBLY Frame and panels Steel epoxy r...

Page 15: ...RELEASED 11 Feb 2019 01 43 20 GMT...

Page 16: ...ingersollrandproducts com 2019 Ingersoll Rand RELEASED 11 Feb 2019 01 43 20 GMT...

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